CN203575621U - Molasses adding system - Google Patents
Molasses adding system Download PDFInfo
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- CN203575621U CN203575621U CN201320492573.1U CN201320492573U CN203575621U CN 203575621 U CN203575621 U CN 203575621U CN 201320492573 U CN201320492573 U CN 201320492573U CN 203575621 U CN203575621 U CN 203575621U
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- molasses
- valve
- plc
- storage device
- flowmeter
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Abstract
The utility model relates to the mechanical technical field and discloses a molasses adding system which comprises a molasses storage apparatus, a flowmeter, a molasses output pipeline, a first valve, a liquid supply pump, a condensed water case and a programmable logic controller (PLC); the molasses storage apparatus is in connection with the modifying apparatus of a granulator through the molasses output pipeline; the flowmeter, the first valve and the liquid supply pump are arranged on the molasses output pipeline; the first valve, the flowmeter and the liquid supply pump are in connection with the PLC; the condensed water case is in connection with the molasses storage apparatus. According to the utility model, the flow data of added molasses is monitored by the flowmeter in real time and is transmitted to the PLC; the PLC corrects in real time the frequency of the molasses liquid supply pump through the flow data to guarantee that a molasses real adding volume is equal to a target adding volume, thereby raising molasses adding accuracy.
Description
Technical field
The utility model relates to field of mechanical technique, is mainly applicable to molasses add-on system.
Background technology
Along with the development of fodder production industries, people are more and more high to the requirement of feed quality.Molasses are as a kind of inexpensive feedstuff, in Europe and some countries of Asia use very general.This is because molasses are not only a kind of energy feedstuff, but also have advantages of digest and assimilate fast.Meanwhile, molasses also have raising palatability, reduce dust, improve the effects such as granular mass.
The mode of the interpolation molasses that adopt is at present batch interpolations in mixer.Molasses add-on system, comprises holding vessel, weighing pot, interpolation pump and control system.After completing batching link, in mixer, complete the stirring of various compositions.This system is delivered to the molasses in holding vessel in weighing pot, then weighs good needed molasses, in the disposable powder of all squeezing into mixing, completes adding procedure.
This system is owing to adding molasses in mixer, and the feed powder amount major part of mixer inside be 2 tons-3 tonnes not, therefore according to corresponding adding proportion, calculate, disposable addition is all more than 10-40KG.Because the amount of adding is larger, so there is the low problem of interpolation accuracy in this add-on system.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of molasses add-on system, and it has improved the accuracy that molasses add.
For solving the problems of the technologies described above, the utility model provides a kind of molasses add-on system, comprising: molasses storage device, flowmeter, molasses output channel, the first valve, liquid-feeding pump, condensation water tank and PLC; Described molasses storage device is connected with the quality-adjusting device of granulator by described molasses output channel; Described flowmeter, described the first valve and described liquid-feeding pump are arranged on described molasses output channel; Described the first valve, described flowmeter, described liquid-feeding pump are connected with described PLC, and described the first valve receives the output signal of described PLC and carries out opening and closing, make described molasses output channel dredging and sealing; The output signal that described liquid-feeding pump receives described PLC pumps molasses from described molasses storage device; Described flowmeter is transferred to described PLC by the data on flows of the molasses in described molasses output channel, and described PLC controls the work of described liquid-feeding pump according to the described data on flows receiving; Described condensation water tank is connected with described molasses storage device, for described molasses storage device provides required condensed water.
Further, also comprise: molasses input channel, the second valve and weighing device; Described molasses storage device is connected with molasses heater by described molasses input channel; Described the second valve is arranged on described molasses input channel, and the second valve is connected with described PLC, and described the second valve receives the output signal of described PLC and carries out opening and closing, makes described molasses input channel dredging and sealing; Described weighing device is arranged on described molasses storage device, and weighing device is connected with described PLC, and described weighing device is transferred to described PLC by the weight data of described molasses storage device, to the weight of described molasses storage device is carried out to Real-Time Monitoring.
Further, also comprise: warning device; Described warning device is connected with described PLC, and when the weight of described molasses storage device reaches predetermined threshold value, described PLC controls described warning device and reports to the police.
Further, described liquid-feeding pump is variable frequency pump.
Further, described weighing device is LOAD CELLS.
Further, described the first valve is pneumatic ball valve.
The beneficial effects of the utility model are:
The molasses add-on system that the utility model provides, by flowmeter, the data on flows of the molasses of the interpolation of Real-Time Monitoring is transferred to PLC, PLC carries out real time correction by data on flows to the frequency of molasses liquid-feeding pump, the actual addition that has guaranteed molasses equals target addition, thereby has improved the accuracy that molasses add.
Accompanying drawing explanation
The structural representation of the molasses add-on system that Fig. 1 provides for the utility model embodiment.
Wherein, 1-granulator, 2-pneumatic ball valve, 3-flowmeter, 4-condensate pipe, 5-LOAD CELLS, 6-variable frequency pump, 7-molasses storage device, 8-the second valve, 9-PLC, 10-molasses output channel, 11-molasses input channel, 12-molasses heater, 13-cable.
The specific embodiment
For further setting forth the utility model, be to reach technological means and the effect that predetermined utility model object is taked, below in conjunction with accompanying drawing and preferred embodiment, the specific embodiment and the operation principle of the molasses add-on system according to the utility model proposes are elaborated.
Referring to Fig. 1, the molasses add-on system that the utility model embodiment provides, comprise: molasses storage device 7, flowmeter 3, molasses output channel 10, the first valve, liquid-feeding pump, condensation water tank, molasses input channel 11, the second valve 8, weighing device, warning device and PLC9(Programmable Logic Controller, programmable logic controller (PLC)); Molasses storage device 7 is connected with the quality-adjusting device of granulator 1 by molasses output channel 10; Flowmeter 3, the first valve and liquid-feeding pump are arranged on molasses output channel 10; Molasses storage device 7 is connected with molasses heater 12 by molasses input channel 11; The second valve 8 is arranged on molasses input channel 11; Weighing device is arranged on molasses storage device 7; Condensation water tank is connected with molasses storage device 7 by condensate pipe 4, for molasses storage device 7 provides required condensed water; The first valve, flowmeter 3, liquid-feeding pump, the second valve 8, weighing device, warning device are connected with PLC9 by cable 13 respectively separately.The first valve receives the output signal of PLC9 and carries out opening and closing, makes 10 dredgings of molasses output channel and sealing; The output signal that liquid-feeding pump receives PLC9 pumps molasses from molasses storage device 7; Flowmeter 3 is transferred to PLC9 by the data on flows of the molasses in molasses output channel 10, and PLC9 controls the work of liquid-feeding pump according to the data on flows receiving; The output signal that the second valve 8 receives PLC9 is carried out opening and closing, makes 11 dredgings of molasses input channel and sealing; Weighing device is transferred to PLC9 by the weight data of molasses storage device 7, to the weight of molasses storage device 7 is carried out to Real-Time Monitoring.When the weight of molasses storage device 7 reaches predetermined threshold value, PLC9 controls warning device and reports to the police.
In the present embodiment, liquid-feeding pump is that variable frequency pump 6, the first valves are pneumatic ball valve 2, and weighing device is LOAD CELLS 5, and the model of PLC9 is the FP-XC38AT model that PANASONIC is produced.
The molasses add-on system providing by the utility model embodiment carries out molasses interpolation, and PLC9 controls the second valve 8 and opens, and the molasses in molasses heater 12 are output in molasses storage device 7.Meanwhile, in 5 pairs of molasses storage devices 7 of LOAD CELLS, the weight of molasses is monitored, and the weight signal monitoring is sent in PLC9.When the weight signal monitoring shows that the weight of molasses in molasses storage device 7 has reached weight threshold, PLC9 controls warning device and reports to the police, and controls the second valve 8 and close, and stops carrying heating molasses to molasses storage device 7.Then, PLC9 controls the first valve opening, and sends to liquid signal to variable frequency pump 6.Variable frequency pump 6 receive signals by the molasses in molasses storage device 7 in molasses output channel 10 is pumped out to the modulator of granulator 1.It should be noted that, the flowmeter 3 being arranged on molasses output channel 10 is transferred to PLC9 by real-time data on flows.PLC9 carries out closed-loop control according to the data on flows receiving, and accurately revises the frequency of variable frequency pump 6, makes the actual output quantity of molasses equal target addition.
The molasses add-on system that the utility model embodiment provides, by flowmeter 3, the data on flows of the molasses of the interpolation of Real-Time Monitoring is transferred to PLC9, PLC9 carries out real time correction by data on flows to the frequency of molasses variable frequency pump 6, the actual addition that has guaranteed molasses equals target addition, thereby has improved the accuracy that molasses add.Because the utility model is to complete molasses to add in the quality-adjusting device of rear end granulator 1, and be add in real time, do not need the amount that disposable interpolation is larger, guaranteed that molasses mix with the even of material, have avoided the generation of balling-up and caking phenomenon on the one hand; On the other hand, avoided having in equipment residual, not only avoided equipment to cause damage, and reduced the follow-up difficulty that equipment is cleared up and workload.The utility model is rational in infrastructure, effect is remarkable, practical.
It should be noted last that, the above specific embodiment is only unrestricted in order to the technical solution of the utility model to be described, although the utility model is had been described in detail with reference to example, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement the technical solution of the utility model, and not departing from the spirit and scope of technical solutions of the utility model, it all should be encompassed in the middle of claim scope of the present utility model.
Claims (6)
1. a molasses add-on system, is characterized in that, comprising: molasses storage device, flowmeter, molasses output channel, the first valve, liquid-feeding pump, condensation water tank and PLC; Described molasses storage device is connected with the quality-adjusting device of granulator by described molasses output channel; Described flowmeter, described the first valve and described liquid-feeding pump are arranged on described molasses output channel; Described the first valve, described flowmeter, described liquid-feeding pump are connected with described PLC, and described the first valve receives the output signal of described PLC and carries out opening and closing, make described molasses output channel dredging and sealing; The output signal that described liquid-feeding pump receives described PLC pumps molasses from described molasses storage device; Described flowmeter is transferred to described PLC by the data on flows of the molasses in described molasses output channel, and described PLC controls the work of described liquid-feeding pump according to the described data on flows receiving; Described condensation water tank is connected with described molasses storage device, for described molasses storage device provides required condensed water.
2. molasses add-on system as claimed in claim 1, is characterized in that, also comprises: molasses input channel, the second valve and weighing device; Described molasses storage device is connected with molasses heater by described molasses input channel; Described the second valve is arranged on described molasses input channel, and the second valve is connected with described PLC, and described the second valve receives the output signal of described PLC and carries out opening and closing, makes described molasses input channel dredging and sealing; Described weighing device is arranged on described molasses storage device, and weighing device is connected with described PLC, and described weighing device is transferred to described PLC by the weight data of described molasses storage device, to the weight of described molasses storage device is carried out to Real-Time Monitoring.
3. molasses add-on system as claimed in claim 2, is characterized in that, also comprises: warning device; Described warning device is connected with described PLC, and when the weight of described molasses storage device reaches predetermined threshold value, described PLC controls described warning device and reports to the police.
4. molasses add-on system as claimed in claim 3, is characterized in that, described liquid-feeding pump is variable frequency pump.
5. molasses add-on system as claimed in claim 2, is characterized in that, described weighing device is LOAD CELLS.
6. the molasses add-on system as described in any one in claim 1-5, is characterized in that, described the first valve is pneumatic ball valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320492573.1U CN203575621U (en) | 2013-08-13 | 2013-08-13 | Molasses adding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320492573.1U CN203575621U (en) | 2013-08-13 | 2013-08-13 | Molasses adding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203575621U true CN203575621U (en) | 2014-05-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320492573.1U Expired - Lifetime CN203575621U (en) | 2013-08-13 | 2013-08-13 | Molasses adding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203575621U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104772072A (en) * | 2015-04-21 | 2015-07-15 | 扬州大学 | Normal temperature molasses atomization adding device |
| CN106993816A (en) * | 2017-03-14 | 2017-08-01 | 佛山市三水区广牧兴饲料有限公司 | A kind of feed manufacturing grease add-on system |
| CN107950771A (en) * | 2018-01-15 | 2018-04-24 | 甘肃润牧生物工程有限责任公司 | A kind of high microsteping mixed feed mixing and granulating system |
| CN109247606A (en) * | 2018-11-28 | 2019-01-22 | 山东宇冠机械有限公司 | A kind of molasses adding set |
-
2013
- 2013-08-13 CN CN201320492573.1U patent/CN203575621U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104772072A (en) * | 2015-04-21 | 2015-07-15 | 扬州大学 | Normal temperature molasses atomization adding device |
| CN106993816A (en) * | 2017-03-14 | 2017-08-01 | 佛山市三水区广牧兴饲料有限公司 | A kind of feed manufacturing grease add-on system |
| CN107950771A (en) * | 2018-01-15 | 2018-04-24 | 甘肃润牧生物工程有限责任公司 | A kind of high microsteping mixed feed mixing and granulating system |
| CN109247606A (en) * | 2018-11-28 | 2019-01-22 | 山东宇冠机械有限公司 | A kind of molasses adding set |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 430030 Hubei province Wuhan City Qiaokou Changfeng Changfeng Township village enterprises and seventeenth HSBC Building 5 layer 3 Patentee after: WUHAN NEWKEGU TECHNOLOGY CO.,LTD. Address before: 430000 Hubei province Wuhan city road two East Lake Avenue North five gold industrial park Dongxin Tatsu Patentee before: WUHAN SINKEGU TECHNOLOGY & DEVELOPMENT Co.,Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20140507 |
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| CX01 | Expiry of patent term |