CN209859001U - Electric control system for molten iron transfer - Google Patents
Electric control system for molten iron transfer Download PDFInfo
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- CN209859001U CN209859001U CN201921207791.XU CN201921207791U CN209859001U CN 209859001 U CN209859001 U CN 209859001U CN 201921207791 U CN201921207791 U CN 201921207791U CN 209859001 U CN209859001 U CN 209859001U
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- molten iron
- slave station
- control unit
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Abstract
The utility model discloses an electrical control system for molten iron transfer, including touch-sensitive screen, programmable controller, switch, wired slave station control unit, wireless communication AP module and wireless slave station control unit, wired slave station control unit includes wired communication module and input/output control module; the wireless slave station control unit comprises a wireless communication Client module and an input/output control module; the touch screen, the programmable controller and the wired slave station control unit are respectively connected with the switch; the switch is also connected with the wireless communication AP module; and the wireless slave station control unit is in communication connection with the programmable controller through the wireless communication AP module and the switch. This an electrical control system for molten iron is transported can realize whole control to the molten iron transportation process to automatic display travelling car position and fortune molten iron ladle position, entire system adopts the modularized design, and system structure is simple, and the operation is reliable and stable.
Description
Technical Field
The utility model relates to a technical field is transported to molten iron in the casting production, specifically is an electrical control system for molten iron is transported.
Background
At present, in casting production, the molten iron transfer is mostly carried out in a vehicle dispatching or forklift conveying mode, and manual intervention is needed for pouring molten steel into a casting container. This way of transport has several drawbacks: the risk of crane adjustment is higher, and especially when hanging the ladle with the crane and accept the molten iron, manual intervention is many, and the accident appears easily, and consumes a large amount of manpower resources. The forklift is used for conveying the steel ladles filled with molten iron to run in a factory, and is also an operation mode with extremely high danger coefficient and labor consumption.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an electrical control system for molten iron is transported, can be reliable, full-automatic transport appointed water demand point with the molten iron through the dolly to solve current molten iron and transport and rely on driving, fork truck to transport, artificial intervention is many, and the danger coefficient is high, the inefficiency scheduling problem.
In order to achieve the above object, the utility model provides a following technical scheme: an electrical control system for molten iron transfer comprises a touch screen, a programmable controller, a switch, a wired slave station control unit, a wireless communication AP module and a wireless slave station control unit, wherein the wired slave station control unit comprises a wired communication module and an input/output control module; the wireless slave station control unit comprises a wireless communication Client module and an input/output control module; the touch screen, the programmable controller and the wired slave station control unit are respectively connected with the switch; the switch is also connected with the wireless communication AP module; and the wireless slave station control unit is in communication connection with the programmable controller through the wireless communication AP module and the switch.
Preferably, the touch screen is an industrial control touch screen, and the touch screen is installed in the field operation box.
Preferably, the programmable controller is an industrial programmable controller CPU which is arranged in a control room control cabinet.
Preferably, the switch is an industrial switch, which is installed in a control room control cabinet.
Preferably, the wired slave station control unit is installed in a field operation box.
Preferably, the input/output control module comprises an input module, an output module and an encoder module.
Preferably, the wireless communication AP module and the wireless communication Client module are industrial wireless communication modules.
Preferably, the wireless communication AP module is installed in a high-altitude protection box of an on-site support column.
Preferably, the wireless slave station control unit is arranged in a vehicle-mounted box of the moving trolley.
Compared with the prior art, the beneficial effects of the utility model are as follows:
according to the electric control system for molten iron transfer, an operator can send a water demand instruction through a water demand point touch screen, a furnace platform operator selects a water outlet electric furnace through the furnace platform touch screen, a trolley automatically transports a loaded steel ladle to the lower part of the water outlet electric furnace to receive molten iron, after the steel ladle is filled with the molten iron, the operator sends a confirmation instruction, the steel ladle is transported to the water demand point through the transfer of a plurality of steps of the trolley, the molten iron is automatically poured into a storage container, then the empty steel ladle is transported back to the trolley in front of the electric furnace, and a next flow is waited; the whole system can realize whole-course monitoring on the molten iron transferring process, automatically displays the position of the moving trolley and the position of the molten iron conveying ladle, adopts a modular design, and is simple in structure and stable and reliable in operation.
Drawings
Fig. 1 is a system module connection diagram of the present invention.
In the figure: the system comprises a touch screen 1, a programmable controller 2, a switch 3, a wired slave station control unit 4, a wired communication module 5, an input/output control module 6, a wireless communication AP module 7, a wireless slave station control unit 8 and a wireless communication Client module 9.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, an electrical control system for molten iron transfer includes a touch screen 1, a programmable controller 2, an exchanger 3, a wired slave station control unit 4, a wireless communication AP module 7, and a wireless slave station control unit 8, where the wired slave station control unit 4 includes a wired communication module 5 and an input/output control module 6; the wireless slave station control unit 8 comprises a wireless communication Client module 9 and an input/output control module 6; the touch screen 1, the programmable controller 2 and the wired slave station control unit 4 are respectively connected with the switch 3; the switch 3 is also connected with a wireless communication AP module 7; the wireless slave station control unit 8 is in communication connection with the programmable controller 2 through the wireless communication AP module 7 and the switch 3; the whole process adopts a modular design, functions of all modules are clearly distributed, and the programmable controller 2 is used for processing and controlling programs of the system.
In the above embodiment, the touch screen 1 is an industrial control touch screen, and the touch screen 1 is installed in a field operation box.
In the above embodiment, the programmable controller 2 is an industrial programmable controller CPU, which is installed in a control room control cabinet.
In the above embodiment, the switch 3 is an industrial switch, which is installed in a control room control cabinet.
In the above embodiment, the wired slave station control unit 4 is installed in the field operation box.
In the above-described embodiment, the input/output control module 6 includes an input module, an output module, and an encoder module.
In the above embodiment, the wireless communication AP module 7 and the wireless communication Client module 9 are industrial wireless communication modules.
In the above embodiment, the wireless communication AP module 7 is installed in a protective box at the high place of a field support pole.
In the above described embodiment the wireless slave station control unit 8 is mounted in the vehicle compartment of the vehicle.
The working principle is as follows: this an electrical control system for molten iron is transported, in the molten iron transportation process, send demand molten iron instruction and confirm that the molten iron pours into the ladle and accomplish the instruction through touch-sensitive screen 1, whether detect the ladle and target in place through the proximity switch who installs on the dolly, feedback to the encoder module through the encoder that installs on the motion dolly and calculate the real-time position of dolly, correct the actual position of dolly through the proximity switch who installs at the track limit, the detection input signal of motion dolly conveys programmable controller 2 through wireless communication, programmable controller 2 sends control command again through wireless communication after the procedure operation, through output module output control actuating mechanism, with control dolly motion and transfer ladle.
In summary, the following steps: after the structure is adopted, an operator can send a water demand instruction through the water demand point touch screen, a furnace platform operator selects a water outlet electric furnace through the furnace platform touch screen, the trolley automatically transports a loaded steel ladle to the lower part of the water outlet electric furnace to receive molten iron, after the steel ladle is filled with the molten iron, the operator sends a confirmation instruction, the steel ladle is transported to the water demand point through the transportation of a plurality of steps of the trolley, the molten iron is automatically poured into a storage container, and then the empty steel ladle is transported back to the trolley in front of the electric furnace to wait for the next flow; the system can realize whole-course monitoring of the molten iron transferring process, automatically display the position of the moving trolley and the position of the molten iron conveying ladle, and has the advantages of modular design, simple system structure and stable and reliable operation.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an electrical control system for molten iron is transported, includes touch-sensitive screen (1), programmable controller (2), switch (3), wired slave station control unit (4), wireless communication AP module (7) and wireless slave station control unit (8), its characterized in that: the wired slave station control unit (4) comprises a wired communication module (5) and an input/output control module (6); the wireless slave station control unit (8) comprises a wireless communication Client module (9) and an input/output control module (6); the touch screen (1), the programmable controller (2) and the wired slave station control unit (4) are respectively connected with the switch (3); the switch (3) is also connected with a wireless communication AP module (7); and the wireless slave station control unit (8) is in communication connection with the programmable controller (2) through the wireless communication AP module (7) and the switch (3).
2. The electrical control system for molten iron handling of claim 1, wherein: the touch screen (1) is an industrial control touch screen, and the touch screen (1) is installed in an on-site operation box.
3. The electrical control system for molten iron handling of claim 1, wherein: the programmable controller (2) is an industrial programmable controller CPU and is arranged in a control room control cabinet.
4. The electrical control system for molten iron handling of claim 1, wherein: the switch (3) is an industrial switch and is installed in a control room control cabinet.
5. The electrical control system for molten iron handling of claim 1, wherein: and the wired slave station control unit (4) is arranged in the field operation box.
6. The electrical control system for molten iron handling of claim 1, wherein: the input/output control module (6) comprises an input module, an output module and an encoder module.
7. The electrical control system for molten iron handling of claim 1, wherein: the wireless communication AP module (7) and the wireless communication Client module (9) are industrial wireless communication modules.
8. The electrical control system for molten iron handling of claim 7, wherein: the wireless communication AP module (7) is installed in a high-altitude protection box of an on-site support column.
9. The electrical control system for molten iron handling of claim 1, wherein: and the wireless slave station control unit (8) is arranged in a vehicle-mounted box of the moving trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921207791.XU CN209859001U (en) | 2019-07-29 | 2019-07-29 | Electric control system for molten iron transfer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921207791.XU CN209859001U (en) | 2019-07-29 | 2019-07-29 | Electric control system for molten iron transfer |
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| Publication Number | Publication Date |
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| CN209859001U true CN209859001U (en) | 2019-12-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921207791.XU Active CN209859001U (en) | 2019-07-29 | 2019-07-29 | Electric control system for molten iron transfer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111997930A (en) * | 2020-09-08 | 2020-11-27 | 凌源钢铁股份有限公司 | Steel mill tank transfer station dust exhausting fan intelligence control system |
| CN112464445A (en) * | 2020-11-10 | 2021-03-09 | 中冶赛迪工程技术股份有限公司 | Automatic simulation and optimization system for railway transportation of molten iron |
-
2019
- 2019-07-29 CN CN201921207791.XU patent/CN209859001U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111997930A (en) * | 2020-09-08 | 2020-11-27 | 凌源钢铁股份有限公司 | Steel mill tank transfer station dust exhausting fan intelligence control system |
| CN112464445A (en) * | 2020-11-10 | 2021-03-09 | 中冶赛迪工程技术股份有限公司 | Automatic simulation and optimization system for railway transportation of molten iron |
| CN112464445B (en) * | 2020-11-10 | 2022-08-12 | 中冶赛迪工程技术股份有限公司 | Automatic simulation and optimization system for railway transportation of molten iron |
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