CN209853576U - Multi-direction adjustable track fixing device - Google Patents
Multi-direction adjustable track fixing device Download PDFInfo
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- CN209853576U CN209853576U CN201920430208.5U CN201920430208U CN209853576U CN 209853576 U CN209853576 U CN 209853576U CN 201920430208 U CN201920430208 U CN 201920430208U CN 209853576 U CN209853576 U CN 209853576U
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Abstract
本实用新型公开了一种多向可调式轨道固定装置,包括基础底板、地脚螺栓、横向调节支撑座和微调滑块,所述基础底板上设置有所述地脚螺栓,所述基础底板的上方设置有所述横向调节支撑座,所述横向调节支撑座内设置有工作空腔,所述工作空腔的两端设置有支撑轴承,所述支撑轴承内设置有丝杠,所述丝杠上设置有所述微调滑块。有益效果在于:本实用新型连接板与轨道为一体铸造成型,连接位置设置有过渡圆弧,连接板受力强度高,通过横向调节支撑座实现轨道的横向调节,在轨道发生侧移时可以做出相应调节,确保起重机运行的稳定性,无需调整地基,操作简单,修整周期短。
The utility model discloses a multi-directional adjustable track fixing device, which comprises a foundation base plate, anchor bolts, a lateral adjustment support seat and a fine-tuning slider. The base base plate is provided with the anchor bolts, and the base base plate The horizontal adjustment support seat is arranged above, and a working cavity is arranged in the horizontal adjustment support seat, and support bearings are arranged at both ends of the work cavity, and a lead screw is arranged in the support bearing, and the lead screw There are said spinner sliders on it. The beneficial effect is that the connecting plate and the track of the utility model are integrally cast and formed, the connecting position is provided with a transitional arc, the force strength of the connecting plate is high, and the horizontal adjustment of the track is realized through the horizontal adjustment support seat, which can be done when the track moves sideways. Adjust accordingly to ensure the stability of the crane operation, without adjusting the foundation, easy to operate, and short repair period.
Description
技术领域technical field
本实用新型涉及起重机轨道固定相关技术领域,具体涉及一种多向可调式轨道固定装置。The utility model relates to the technical field related to crane rail fixing, in particular to a multi-directional adjustable rail fixing device.
背景技术Background technique
轨道指用条形的钢材铺成的供火车、电车等行驶的路线,也可以是天体在宇宙间运行的路线,也叫轨迹。物体运动的路线,更多的是指有一定规则的,如原子内电子的运动和人造卫星的运行都有一定的轨道。起重机工作过程中也需要配套设置轨道,起重机的轨道通常需要预设安装,起重机轨道基础安装国标要求误差±5mm,而土建基础,尤其是码头基础沉降量大,有时10cm以上,这时轨道已经固定好了,会随着基础沉降发生变形,这个导致起重机运行出现问题,重现调整则需要将基础层凿除,重新安装新基础,造价是原来的2倍,停产损失更严重。The track refers to the route paved with strip steel for trains, trams, etc., and it can also be the route of celestial bodies running in the universe, also called track. The movement route of an object refers more to certain rules, such as the movement of electrons in atoms and the movement of artificial satellites have certain orbits. During the working process of the crane, it is also necessary to set up the track. The track of the crane usually needs to be pre-installed. The national standard for the installation of the crane track foundation requires an error of ±5mm. However, the settlement of the civil foundation, especially the foundation of the wharf, is large, sometimes more than 10cm. At this time, the track has been fixed. Well, it will deform with the settlement of the foundation, which will cause problems in the operation of the crane. To reproduce the adjustment, it is necessary to remove the base layer and reinstall a new foundation. The cost is twice the original, and the loss of production shutdown is even more serious.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
为了克服现有技术不足,现提出一种多向可调式轨道固定装置,解决了起重机轨道沉降变形,导致起重机运行出现问题,重新安装新基础,造价翻倍,停产整修损失严重的问题。In order to overcome the shortcomings of the existing technology, a multi-directional adjustable rail fixing device is proposed, which solves the problem of crane rail settlement and deformation, causing problems in crane operation, reinstalling a new foundation, doubling the cost, and causing serious losses due to shutdown and renovation.
(二)技术方案(2) Technical solution
本实用新型通过如下技术方案实现:本实用新型提出了一种多向可调式轨道固定装置,包括基础底板、地脚螺栓、横向调节支撑座和微调滑块,所述基础底板上设置有所述地脚螺栓,所述基础底板的上方设置有所述横向调节支撑座,所述横向调节支撑座内设置有工作空腔,所述工作空腔的两端设置有支撑轴承,所述支撑轴承内设置有丝杠,所述丝杠上设置有所述微调滑块,所述丝杠的一端设置有调节端头,所述微调滑块上设置有连接板,所述连接板上设置有螺栓孔,所述螺栓孔内设置有安装螺栓,所述连接板的上方设置有轨道,所述连接板上设置有卡紧槽,所述卡紧槽内设置有支撑垫块,所述支撑垫块的上表面上设置有调节斜面和支撑平面,所述横向调节支撑座的上平面上设置有滑槽。The utility model is realized through the following technical solutions: the utility model proposes a multi-directional adjustable track fixing device, which includes a base plate, anchor bolts, a lateral adjustment support seat and a fine-tuning slider, and the base plate is provided with the Anchor bolts, the horizontal adjustment support seat is provided above the foundation floor, a working cavity is provided in the horizontal adjustment support seat, support bearings are provided at both ends of the work cavity, and the support bearings A lead screw is provided, the fine-tuning slider is provided on the lead screw, an adjustment end is provided at one end of the lead screw, a connecting plate is provided on the fine-tuning slider, and a bolt hole is provided on the connecting plate , the bolt hole is provided with a mounting bolt, the upper part of the connecting plate is provided with a track, the connecting plate is provided with a clamping groove, the clamping groove is provided with a support pad, the support pad An adjustment slope and a support plane are arranged on the upper surface, and a slide groove is arranged on the upper surface of the lateral adjustment support base.
进一步的,所述基础底板选用钢板,所述基础底板预设在地基内,所述横向调节支撑座与所述基础底板之间通过螺栓固定连接。Further, steel plates are selected for the base base plate, the base base plate is preset in the foundation, and the lateral adjustment support base is fixedly connected to the base base plate by bolts.
进一步的,所述横向调节支撑座的两端均设置有所述支撑轴承,所述支撑轴承与所述丝杠之间为过盈配合。Further, both ends of the lateral adjustment support base are provided with the support bearings, and the support bearings and the lead screw are in an interference fit.
进一步的,所述丝杠与所述微调滑块之间通过螺纹连接,所述微调滑块与所述连接板之间通过所述安装螺栓固定连接。Further, the threaded connection between the lead screw and the fine-tuning slider, and the fixed connection between the fine-tuning slider and the connecting plate through the installation bolts.
进一步的,所述连接板与所述轨道为一体式设计,所述轨道选用工字钢,相邻的两个所述横向调节支撑座之间设置有一个所述支撑垫块。Further, the connecting plate and the track are integrally designed, the track is made of I-beam, and a support pad is provided between two adjacent horizontal adjustment support seats.
进一步的,所述调节端头与所述丝杠之间通过焊接固定,所述调节端头为正六方设计。Further, the adjusting end and the lead screw are fixed by welding, and the adjusting end has a regular hexagonal design.
进一步的,所述支撑垫块为楔形块,所述支撑垫块的上平面由所述调节斜面和所述支撑平面交替连接组成,所述调节斜面的倾斜角为5°。Further, the support cushion block is a wedge-shaped block, and the upper plane of the support cushion block is composed of the alternating connection of the adjustment slope and the support plane, and the inclination angle of the adjustment slope is 5°.
(三)有益效果(3) Beneficial effects
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、为解决一般轨道固定装置可调高系统中压板为焊接在垫板或轨道上,焊接质量不稳定,导致固定面受力不好的问题,本实用新型连接板与轨道为一体铸造成型,连接位置设置有过渡圆弧,连接板受力强度高;1. In order to solve the problem that the pressure plate in the adjustable height system of the general track fixing device is welded on the backing plate or the track, and the welding quality is unstable, resulting in poor force on the fixing surface, the connecting plate and the track of the utility model are integrally cast and formed. There is a transitional arc at the connection position, and the connection plate has high stress strength;
2、为解决一般轨道固定装置可调高系统,只能在高度方向调节的问题,本实用新型可以通过横向调节支撑座实现轨道的横向调节,在轨道发生侧移时可以做出相应调节,确保起重机运行的稳定性;2. In order to solve the problem that the height-adjustable system of the general track fixing device can only be adjusted in the height direction, the utility model can realize the horizontal adjustment of the track through the horizontal adjustment support seat, and can make corresponding adjustments when the track moves sideways to ensure Stability of crane operation;
3、为解决起重机轨道整修周期长,停产整修损失严重的问题,本实用新型可以通过调节连接位置的螺栓实现轨道的横向和纵向调节,无需调整地基,操作简单,修整周期短。3. In order to solve the problem of long repair period of the crane track and serious loss due to shutdown and repair, the utility model can realize the horizontal and vertical adjustment of the track by adjusting the bolt at the connection position, without adjusting the foundation, simple operation and short repair period.
附图说明Description of drawings
图1是本实用新型所述一种多向可调式轨道固定装置的结构示意图;Fig. 1 is a schematic structural view of a multidirectional adjustable track fixing device described in the present invention;
图2是本实用新型所述一种多向可调式轨道固定装置的侧视图;Fig. 2 is a side view of a multi-directional adjustable track fixing device described in the utility model;
图3是本实用新型所述一种多向可调式轨道固定装置的连接安装示意图;Fig. 3 is a schematic diagram of connection and installation of a multi-directional adjustable rail fixing device described in the present invention;
图4是本实用新型所述一种多向可调式轨道固定装置的支撑垫块示意图。Fig. 4 is a schematic diagram of a support block of a multi-directional adjustable rail fixing device according to the present invention.
附图标记说明如下:The reference signs are explained as follows:
1、基础底板;2、地脚螺栓;3、横向调节支撑座;4、微调滑块;5、连接板;6、安装螺栓;7、轨道;8、调节端头;9、支撑垫块;10、支撑轴承;11、丝杠;12、工作空腔;13、滑槽;14、螺栓孔;15、调节斜面;16、支撑平面;17、卡紧槽。1. Base plate; 2. Anchor bolts; 3. Horizontal adjustment support seat; 4. Fine-tuning slider; 5. Connecting plate; 6. Mounting bolt; 7. Track; 8. Adjusting end; 10. Support bearing; 11. Lead screw; 12. Working cavity; 13. Slide groove; 14. Bolt hole; 15. Adjusting slope; 16. Support plane; 17. Clamping groove.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1-图4所示,一种多向可调式轨道固定装置,包括基础底板1、地脚螺栓2、横向调节支撑座3和微调滑块4,基础底板1上设置有地脚螺栓2,地脚螺栓2用于基础底板1和预设地基的固定连接,基础底板1的上方设置有横向调节支撑座3,横向调节支撑座3用于轨道7横向的微小调节,横向调节支撑座3内设置有工作空腔12,工作空腔12的两端设置有支撑轴承10,支撑轴承10用于支撑丝杠11的两端,丝杠11上设置有微调滑块4,微调滑块4可以沿丝杠11水平移动,丝杠11的一端设置有调节端头8,调节端头8并与丝杠11的调节,微调滑块4上设置有连接板5,连接板5上设置有螺栓孔14,螺栓孔14内设置有安装螺栓6,连接板5的上方设置有轨道7,连接板5上设置有卡紧槽17,卡紧槽17内设置有支撑垫块9,支撑垫块9用于支撑轨道7,支撑垫块9的上表面上设置有调节斜面15和支撑平面16,横向调节支撑座3的上平面上设置有滑槽13,滑槽13用于限制微调滑块4的移动范围。As shown in Figures 1-4, a multi-directional adjustable track fixing device includes a base plate 1, anchor bolts 2, a lateral adjustment support seat 3 and a fine-tuning slider 4, and the base plate 1 is provided with anchor bolts 2 , the anchor bolts 2 are used for the fixed connection between the foundation base plate 1 and the preset foundation, and a horizontal adjustment support seat 3 is arranged above the base base plate 1, and the lateral adjustment support base 3 is used for small adjustments in the horizontal direction of the track 7, and the horizontal adjustment support base 3 There is a working cavity 12 inside, the two ends of the working cavity 12 are provided with support bearings 10, the support bearings 10 are used to support the two ends of the screw 11, the screw 11 is provided with a fine-tuning slider 4, the fine-tuning slider 4 can Move horizontally along the lead screw 11, one end of the lead screw 11 is provided with an adjustment end 8, the adjustment end 8 is adjusted with the lead screw 11, the fine adjustment slider 4 is provided with a connecting plate 5, and the connecting plate 5 is provided with a bolt hole 14. There are mounting bolts 6 in the bolt holes 14, a track 7 is arranged above the connecting plate 5, a clamping groove 17 is arranged on the connecting plate 5, and a supporting pad 9 is arranged in the clamping groove 17, and the supporting pad 9 is used for On the support track 7, the upper surface of the support pad 9 is provided with an adjustment slope 15 and a support plane 16, and the upper surface of the horizontal adjustment support seat 3 is provided with a chute 13, which is used to limit the movement of the fine-tuning slider 4 scope.
其中,基础底板1选用钢板,基础底板1预设在地基内,横向调节支撑座3与基础底板1之间通过螺栓固定连接,横向调节支撑座3的两端均设置有支撑轴承10,支撑轴承10与丝杠11之间为过盈配合,丝杠11与微调滑块4之间通过螺纹连接,微调滑块4与连接板5之间通过安装螺栓6固定连接,连接板5与轨道7为一体式设计,轨道7选用工字钢,相邻的两个横向调节支撑座3之间设置有一个支撑垫块9,调节端头8与丝杠11之间通过焊接固定,调节端头8为正六方设计,支撑垫块9为楔形块,支撑垫块9的上平面由调节斜面15和支撑平面16交替连接组成,调节斜面15的倾斜角为5°。Among them, the base plate 1 is made of steel plate, the base plate 1 is preset in the foundation, the horizontal adjustment support base 3 and the base base plate 1 are fixedly connected by bolts, and the two ends of the horizontal adjustment support base 3 are provided with support bearings 10, and the support bearings 10 and the lead screw 11 are interference fit, the lead screw 11 and the fine-tuning slider 4 are threadedly connected, the fine-tuning slider 4 and the connecting plate 5 are fixedly connected by mounting bolts 6, and the connecting plate 5 and the track 7 are One-piece design, the track 7 is made of I-shaped steel, a support pad 9 is arranged between two adjacent horizontal adjustment support seats 3, the adjustment end 8 and the screw 11 are fixed by welding, and the adjustment end 8 is Positive hexagonal design, support block 9 is a wedge block, the upper plane of support block 9 is formed by alternate connection of adjustment slope 15 and support plane 16, and the inclination angle of adjustment slope 15 is 5 °.
本实用新型提到的一种多向可调式轨道固定装置的工作原理:将基础底板1预埋到水泥基础中或二次灌浆料地基中,并利用地脚螺栓2进行加固,在基础底板1上等间距安装横向调节支撑座3,将轨道7与横向调节支撑座3通过安装螺栓6固定连接,轨道7和基础底板1之间通过支撑垫块9进行辅助支撑,使用一段时间后,由于地基的沉降轨道7会出现变形,通过调节端头8转动丝杠11,进而带动微调滑块4的水平移动,实现轨道7的横向调节,松开安装螺栓6,调节支撑垫块9的位置或者更换加厚的支撑垫块9,进行轨道7高度的调节,调节过程中可以利用水平仪验证,确保将轨道7调整到最佳状态,保证起重器工作过程中的稳定性,轨道7主体采用上下两层组合的安装形式,既可以横向调节,又可以进行高度调节,调节方便,修复成本低。The working principle of a multi-directional adjustable track fixing device mentioned in the utility model: the base plate 1 is pre-embedded in the cement foundation or the secondary grouting material foundation, and reinforced with anchor bolts 2, and the base plate 1 The horizontal adjustment support base 3 is installed at equal intervals, and the track 7 and the horizontal adjustment support base 3 are fixedly connected by the installation bolt 6. The support pad 9 is used for auxiliary support between the track 7 and the foundation floor 1. After a period of use, due to the foundation The settling track 7 will be deformed. By adjusting the end 8 and turning the lead screw 11, it will drive the horizontal movement of the fine-tuning slider 4 to realize the horizontal adjustment of the track 7. Loosen the mounting bolt 6 and adjust the position of the support pad 9 or replace it. The thickened support block 9 is used to adjust the height of the track 7. During the adjustment process, a level can be used to verify that the track 7 is adjusted to the best state and the stability of the jack is guaranteed. The main body of the track 7 adopts two upper and lower sides. The installation form of layer combination can not only be adjusted horizontally, but also can be adjusted in height, which is convenient for adjustment and low repair cost.
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定。在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均应落入到本实用新型的保护范围,本实用新型请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments are only descriptions of preferred implementations of the present utility model, and are not intended to limit the concept and scope of the present utility model. Under the premise of not departing from the design concept of the utility model, various modifications and improvements made by ordinary persons in the art to the technical solution of the utility model should fall into the protection scope of the utility model, and the technology claimed by the utility model The contents are all described in the claims.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920430208.5U CN209853576U (en) | 2019-04-01 | 2019-04-01 | Multi-direction adjustable track fixing device |
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| CN201920430208.5U CN209853576U (en) | 2019-04-01 | 2019-04-01 | Multi-direction adjustable track fixing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113187813A (en) * | 2021-04-13 | 2021-07-30 | 西安理工大学 | Radial positioning mechanism of arc rolling guide rail |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113187813A (en) * | 2021-04-13 | 2021-07-30 | 西安理工大学 | Radial positioning mechanism of arc rolling guide rail |
| CN113187813B (en) * | 2021-04-13 | 2023-02-03 | 西安理工大学 | A Radial Positioning Mechanism for Arc Rolling Guide |
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Granted publication date: 20191227 |