CN209853222U - Bar-shaped part discharger - Google Patents
Bar-shaped part discharger Download PDFInfo
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- CN209853222U CN209853222U CN201920733269.9U CN201920733269U CN209853222U CN 209853222 U CN209853222 U CN 209853222U CN 201920733269 U CN201920733269 U CN 201920733269U CN 209853222 U CN209853222 U CN 209853222U
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Abstract
The embodiment of the utility model discloses strip type part row material ware relates to magnetic material part production facility technical field, it includes glassware, layer former and buttress former, go up the glassware, layer former, the buttress former connects gradually, it is used for arranging strip type part of unordered range into orderly queue and will be the strip type part of orderly queue and send into the buttress former, the buttress former is used for arranging strip type part into single-layer material wall and send into the buttress former with single-layer material wall, the buttress former is used for arranging into the single-layer material wall and becomes the material buttress. This strip-shaped part discharger, simple structure, reliability height, commonality are good, form orderly arranged strip-shaped part neat material buttress behind glassware, layer former and buttress former, realize mechanization, automation, do not need the manual work to arrange the material, reduce intensity of labour, improve work efficiency, improve operational environment, can arrange the material to the finding in addition, the inconvenient problem of operation when avoiding artifical finding to arrange the material.
Description
Technical Field
The embodiment of the utility model provides a relate to magnetism material part production facility technical field, concretely relates to strip type part discharger.
Background
In the production process of the magnetic material part, the sintered blank needs to be cut and ground for multiple times to form a finished product. When the process is carried out to a strip shape, the section shape and the precision meet the requirements, and the next process is to divide the strip shape into a plurality of parts by a slicing machine. Generally, in order to improve the working efficiency, a plurality of strip-shaped parts are stacked according to a uniform posture, then are firmly adhered by glue, and then are sliced. At present, the discharging process is mostly manual operation, the working efficiency is low, the labor intensity is high, and particularly, the manual operation is more difficult for parts with smaller cross-sectional sizes.
SUMMERY OF THE UTILITY MODEL
Therefore, the embodiment of the utility model provides a strip type part discharger to solve among the prior art because the inefficiency that manual operation leads to, the big problem of intensity.
In order to achieve the above object, the embodiment of the present invention provides the following technical solutions:
according to the utility model discloses an aspect, section type part row material ware, it includes glassware, layer former and buttress former, go up the glassware the layer former the buttress former connects gradually, it is used for arranging into orderly queue and will be the section type part of orderly queue with the section type part of unordered range and send into to go up the glassware the buttress former, the buttress former is used for arranging into single-layer material wall and sending into single-layer material wall strip type part former, the buttress former is used for arranging into single-layer material wall and becomes the material buttress.
Further, the feeder is a vibrating feeder, a centrifugal feeder or a mechanical arm feeder.
Further, the layer former is connected with the loading device through a speed increasing mechanism, and the speed increasing mechanism is used for accelerating the strip-shaped parts coming out of the loading device and then entering the layer former.
Furthermore, the speed increasing mechanism is a first slide, and the first slide accelerates the strip-shaped part by utilizing the gravitational potential energy of the strip-shaped part.
Furthermore, a first track surface is arranged on the upper surface of the first slide, and micropores for ejecting compressed air are formed in the first track surface so as to reduce friction between the strip-shaped part and the first track surface.
Further, the layer former comprises a second slide, a first limit block, a second limit block, a third limit block and a first linear feeding mechanism, the second slide is obliquely arranged, the first limiting block is arranged on the right side of the second slide, and the upper surfaces of the two slides and the rear side surface of the first limiting block form a second track surface, the second limiting block is arranged at the left side edge of the second slide, the third limiting block is arranged at the bottom edge of the second slide, the first limiting block, the second limiting block and the third limiting block form a layer forming area, the layer forming area is used for enabling the strip-shaped parts to form a single-layer material wall, the layer forming area is provided with a pushing channel, the first linear feeding mechanism is arranged on the right side of the second slide, and the first linear feeding mechanism pushes the single-layer material wall to the stack former through the pushing channel.
Further, the layer former still includes high material level detection switch and low material level detection switch, high material level detection switch with low material level detection switch sets up in layer shaping region, the position of high material level detection switch is higher than the position of low material level detection switch, just the position of high material level detection switch is less than the position of second track face, the position of low material level detection switch is higher than the position of propelling movement passageway, high material level detection switch is used for controlling the glassware stop work, low material level detection switch all is used for control first linear feed mechanism's feeding and retreating.
Furthermore, one side of the first limiting block, which is close to the layer forming area, and one side of the second limiting block, which is close to the layer forming area, are both provided with inclined edges so as to avoid material clamping.
Further, the stack former comprises a second linear feeding mechanism and a right-angle receiving mechanism, the right-angle receiving mechanism comprises a first right-angle panel and a second right-angle panel connected with the first right-angle panel, the first right-angle panel is parallel to the second slide, the second right-angle panel is arranged on the second linear feeding mechanism and moves along with the feeding of the second linear feeding mechanism, and the first right-angle panel is used for bearing the single-layer material wall and enabling the single-layer material wall to form the material stack.
Further, the strip-shaped part discharger further comprises a receiving magazine arranged at the front side of the layer former, and the receiving magazine is used for receiving strip-shaped parts falling from the layer former due to posture errors.
The embodiment of the utility model provides a have following advantage:
the embodiment of the utility model provides a strip-shaped part discharger, simple structure, reliability are high, the commonality is good, forms neat material buttress with the strip-shaped part of preface arrangement after glassware, layer former and buttress former, realizes mechanizedly, automatic, does not need the manual work to arrange the material, reduces intensity of labour, improves work efficiency, improves operational environment, can arrange the material to the finding moreover, avoids the problem of the inconvenient operation when artifical finding row the material.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structure, ratio, size and the like shown in the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by people familiar with the technology, and are not used for limiting the limit conditions which can be implemented by the present invention, so that the present invention has no technical essential significance, and any structure modification, ratio relationship change or size adjustment should still fall within the scope which can be covered by the technical content disclosed by the present invention without affecting the efficacy and the achievable purpose of the present invention.
Fig. 1 is a schematic structural diagram of a bar-shaped part discharger provided in embodiment 1 of the present invention;
fig. 2 is an axial view of a layer former of a strip-shaped part discharger provided in embodiment 1 of the present invention;
fig. 3 is a schematic front view of a layer former of a strip-shaped part discharger according to embodiment 1 of the present invention;
fig. 4 is a schematic structural view of a stack former of a strip-shaped part discharger provided in embodiment 1 of the present invention;
fig. 5 is a schematic structural view of a second slide of a strip-shaped part discharger provided in embodiments 1 and 2 of the present invention;
fig. 6 is a schematic view of a layer former of a strip-shaped part discharger provided in embodiment 1 of the present invention (push plate pushing);
fig. 7 is a schematic view of a layer former of a bar-shaped part discharger according to embodiments 1 and 2 of the present invention (push plate reset).
In the figure: 10-a frame;
20-feeding device, 21-circular vibration and 22-straight vibration;
30-layer former, 31-first slide, 32-second slide, 33-first limiting block, 34-second limiting block, 35-third limiting block, 36-first linear feeding mechanism, 37-push plate, 38-high material level detection switch, 39-low material level detection switch, 301-first track surface, 302-second track surface;
40-a stack former, 41-a second linear feeding mechanism, 42-a right-angle receiving mechanism, 411-a second rotor and 421-a first right-angle panel;
50-material stack, 51-single layer material wall;
60-receiving the material box.
Detailed Description
The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the present specification, the terms "upper", "lower", "left", "right", "middle", and the like are used for the sake of clarity only, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof are also considered to be the scope of the present invention without substantial changes in the technical content.
Example 1
As shown in fig. 1 to 7, embodiment 1 provides a bar type part discharger comprising a frame 10 and a loader 20, a layer former 30, a stack former 40 and a receiving magazine 60 provided on the frame 10.
The loader 20 can be a vibrating loader, a centrifugal loader or a mechanical arm loader. In this embodiment, a vibratory feeder is preferred. The vibrating feeder comprises a circular vibrator 21 and a straight vibrator 22, wherein the circular vibrator 21 is a sorting module, and the straight vibrator 22 is an output module. The feeder 20 is used for arranging the strip-shaped parts in an orderly array, and feeding the strip-shaped parts in the orderly array to the stack former 40.
The layer former 30 is connected to the feeder 20 via a speed increasing mechanism for accelerating the strip-shaped parts discharged from the feeder 20 into the layer former 30. In this embodiment, the speed increasing mechanism is the first slide 31, the upper surface of the first slide 31 is the first track surface 301, the feeding end of the first track surface 301 is connected to the direct vibration 22, the discharging end of the first track surface 301 is connected to the layer former 30, and the feeding end of the first track surface 301 is higher than the discharging end. The strip-shaped part entering the first raceway surface 301 from the direct vibration 22 is accelerated by gravitational potential energy along the first raceway surface 301 into the layer former 30. In order to reduce friction between the bar-shaped component and the first slide 31, the first rail surface 301 is provided with micro holes for ejecting compressed air, so that the first slide 31 forms an air bed type slide to reduce friction between the bar-shaped component and the first rail surface 301.
The layer former 30 includes a second slide 32, a first stopper 33, a second stopper 34, a third stopper 35, and a first line feeding mechanism 36. The second slide 32 is inclined in a front-low and rear-high manner, and the included angle alpha between the second slide 32 and the horizontal plane is 15-45 degrees. The first limiting block 33, the second limiting block 34 and the third limiting block 35 are arranged on the second topic to form a layer forming area, and the layer forming area is used for enabling the strip-shaped parts to form a single-layer material wall 51. Specifically, the first stopper 33 is disposed on the right side of the second slide 32, the upper surfaces of the second slide and the rear side surface of the first stopper 33 form a second track surface 302, and the second track surface 302 is connected to the first track surface 301 to form a continuous track surface, so that the strip-shaped part sliding along the first track surface 301 enters the second track surface 302. The second stopper 34 is disposed at the left edge of the second slide 32, and the right side surface of the second stopper 34 faces the discharging end of the second track surface 302. The third stopper 35 is disposed at the bottom edge of the second slide 32, i.e., the third stopper 35 is at the bottom of the layer forming region. The layer forming region is provided with a push channel, and the push channel is positioned on the upper side of the third stopper 35 and on the lower side of the first stopper 33 and the second stopper 34. The first linear feeding mechanism 36 is disposed at the left of the second slide 32, and the first linear feeding mechanism 36 pushes the single-layered wall 51 toward the stack former 40 through the pushing path. The first linear feeding mechanism 36 may be an air cylinder, a ball screw linear module, a linear motor or a transmission mechanism. The feeding direction of the first linear feeding mechanism 36 is the same as the sliding direction of the bar-shaped component when the bar-shaped component is positioned at the discharge port of the second track surface 302. The first linear feeding mechanism 36 comprises a first movable part which can be extended and retracted, and a push plate 37 which is arranged on the first movable part, wherein the push plate 37 has a certain height and is used for pushing single-layer material walls 51 which are positioned at the bottom of the layer forming area and have a specific height to the stack forming device 40 in parallel. When the stack forming device is pushed, the push plate 37 horizontally pushes the single-layer material wall 51 which is not lower than the height of the push plate 37 to the stack forming device 40, then when the push plate 37 retreats rapidly, the gap pushed out of the single-layer material wall 51 slides downwards by the single-layer material wall 51 above to be filled.
The stack former 40 includes a second linear feed mechanism 41 and a right-angle take-up mechanism 42. The second linear feeding mechanism 41 may be an air cylinder, a ball screw linear module, a linear motor or a transmission mechanism. The feeding direction of the second linear feeding mechanism 41 is perpendicular to the second rail. The second linear feeding mechanism 41 includes a retractable second mover 411. The right-angle storage mechanism 42 includes a first right-angle panel 421 and a second right-angle panel connected to the first right-angle panel 421, the first right-angle panel 421 is parallel to the second slide 32, and the second right-angle panel is provided to the second mover 411 and moves with the feeding of the second mover 411. The first right-angle panel 421 is used to carry the single-layer material wall 51 and make the single-layer material wall 51 form the material pile 50.
The receiving magazine 60 is disposed at a front side of the layer former 30, and the receiving magazine 60 is used to receive the bar-shaped parts dropped from the layer former 30 due to a posture error. The posture error means that the strip-shaped part is not formed into the single-layer material wall 51 as required and is positioned on the upper side of the single-layer material wall 51. The bar-shaped component with the wrong posture slides down from the upper side of the single-layer material wall 51 by its own weight and is received by the receiving magazine 60 provided in the front side of the layer former 30.
When the automatic feeding device works, strip-shaped parts are placed in the feeding device 20, and an ordered queue is formed in the feeding device 20; the strip-shaped parts in an ordered array enter a first track surface 301, the strip-shaped parts are faster and faster under the action of gravitational potential energy and then enter a second track surface 302; the strip-shaped part has a certain initial speed at the discharge end of the second track surface 302, and then enters the layer forming area and makes a parabola-like motion in the layer forming area; the strip-shaped parts slide to the bottom of the layer forming area along the obliquely arranged second rail, or the strip-shaped parts slide to the bottom of the layer forming area along the second rail after colliding and rebounding with the second limiting block 34, namely, the strip-shaped parts slide to the third limiting block 35, a plurality of strip-shaped parts sequentially slide and are stacked, a single-layer material wall 51 is formed in the layer forming area, and the process is repeated. If there is a bar-shaped part with a wrong posture, the bar-shaped part will slide down along the inclined plane into the material receiving box 60 and circulate in sequence. The push plate 37 pushes the single-layer material wall 51 to the first right-angle panel 421 or pushes the single-layer material wall 51 on the first right-angle panel 421, and then the push plate 37 returns to reset; every time the first linear feeding mechanism 36 pushes out the single-layer material wall 51, the second mover 411 of the second feeding mechanism moves downwards by the thickness w of the strip-shaped part, and finally the material stack 50 is formed at the right-angle storage mechanism 42, and the process is repeated.
The strip-shaped part discharger provided by the embodiment has the advantages of simple structure, high reliability and good universality, orderly arranged strip-shaped parts form a neat material stack 50 after passing through the material loading device 20, the layer forming device 30 and the stack forming device 40, mechanization and automation are realized, manual discharge is not needed, the labor intensity is reduced, the work efficiency is improved, the work environment is improved, the discharge of small parts can be realized, and the problem of inconvenient operation during manual discharge of small parts is avoided.
Example 2
As shown in fig. 5 and 7, embodiment 2 provides a bar-type parts discharger having substantially the same structure as that of embodiment 1, except that the layer former 30 further includes a high level detecting switch 38 and a low level detecting switch 39, the high level detecting switch 38 and the low level detecting switch 39 are disposed in the layer forming region, the high level detecting switch 38 is located higher than the low level detecting switch 39, and the position of the high material level detection switch 38 is lower than the position of the second track surface 302, the position of the low material level detection switch 39 is higher than the position of the pushing channel, the high material level detection switch 38 is in circuit connection with the feeder 20, the low material level detection switch 39 is in circuit connection with the first linear feeding mechanism 36, the high material level detection switch 38 is used for controlling the feeder 20 to stop working, and the low material level detection switch 39 is used for controlling the feeding and the retreating of the first linear feeding mechanism 36. When the height of the single-layer material wall 51 is higher than the low material level detection switch 39, the first linear feeding mechanism 36 performs feeding action, and the push plate 37 pushes the single-layer material wall 51 to the stack former 40; when the height of the single-layer material wall 51 is higher than the high-level detection switch 38, the high-level detection switch 38 stops or suspends the operation of the feeder 20, and when the height of the single-layer material wall 51 is lower than the low-level detection switch 39, the operation of the feeder 20 is started again.
In this embodiment, the side of the first stopper 33 close to the layer forming region and the side of the second stopper 34 close to the layer forming region are both provided with an inclined edge, and an included angle β between the inclined edges is 1 ° to prevent the bar-shaped part from being jammed when sliding down along the second slide 32.
Example 3
Embodiment 3 provides a bar-type part discharger, which has a structure substantially the same as that of embodiment 1, except that the speed increasing mechanism is not the first slide, the speed increasing mechanism includes a friction wheel and a power device for driving the friction wheel, the power device for driving the friction wheel may be a motor, a transmission mechanism or a pneumatic element, and the friction wheel provides an initial speed for the bar-type part through friction force when rotating. The purpose of this embodiment is to provide a referenced, selectable speed increasing mechanism.
Example 4
Embodiment 4 provides a bar-type part discharger having substantially the same structure as that of embodiment 1, except that the layer former includes a plurality of first linear feeding mechanisms arranged in parallel and independently operated to improve the efficiency of pushing.
Example 5
Embodiment 5 provides a bar type part discharger having substantially the same structure as that of embodiment 1, except that a plurality of stack formers are included, and the stack formers are mounted on a rotating unit, so that switching cooperation between the stack formers and the layer formers is realized, and discharging efficiency is improved.
Example 6
Embodiment 6 provides a bar-type part discharger, which has a structure substantially the same as that of embodiment 1, and is different in that a control system and a human-computer interaction device are additionally arranged, an operator inputs the specification of the bar-type part into the control system through the human-computer interaction device, and the control system drives a second linear feeding mechanism to displace downwards according to a specific stepping distance through an operation algorithm so as to discharge the bar-type parts with different specifications, wherein the specific stepping distance is equal to the thickness of the bar-type part.
Example 7
Embodiment 7 provides a bar-type part discharger, which has a structure substantially the same as that of embodiment 1, and is different in that the discharger further comprises a damping device, the damping device comprises a third linear feed mechanism and a damping plate mounted on a third mover of the third linear feed mechanism, the stroke direction of the third linear feed mechanism is perpendicular to the second slide, and the damping device is located above the second slide and within the stroke interval of the first linear feed mechanism. The damping device is used for ensuring that the material ends pushed out of the single-layer material wall are flush.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a strip-shaped part discharger, characterized in that strip-shaped part discharger includes glassware (20), layer former (30) and buttress former (40), glassware (20) layer former (30) connect gradually, glassware (20) are used for putting into order the strip part of unordered range and will be the part of order queue and send into buttress former (40), buttress former (40) are used for putting into order strip part single-layer material wall (51) and send into with single-layer material wall (51) buttress former (40), buttress former (40) are used for putting into material buttress (50) with single-layer material wall (51).
2. The strip type part discharger according to claim 1, wherein the feeder (20) is a vibrating feeder, a centrifugal feeder or a mechanical arm feeder.
3. The strip-type part discharger according to claim 1, wherein the layer former (30) is connected to the loader (20) by a speed increasing mechanism for accelerating the strip-type part coming out of the loader (20) into the layer former (30).
4. The strip type part discharger according to claim 3, wherein the speed increasing mechanism is a first slide (31), and the first slide (31) accelerates the strip type part by using gravitational potential energy of the strip type part.
5. Strip-type part discharger according to claim 4, wherein the upper surface of the first slide (31) is provided with a first track surface (301), and the first track surface (301) is provided with micro holes for ejecting compressed air to reduce friction of the strip-type part with the first track surface (301).
6. The strip-type part discharger according to claim 1, wherein the layer former (30) comprises a second slide (32), a first stopper (33), a second stopper (34), a third stopper (35) and a first linear feeding mechanism (36), the second slide (32) is obliquely arranged, the first stopper (33) is arranged at a right side of the second slide (32), an upper surface of the second slide and a rear side of the first stopper (33) form a second track surface (302), the second stopper (34) is arranged at a left side edge of the second slide (32), the third stopper (35) is arranged at a bottom edge of the second slide (32), the first stopper (33), the second stopper (34) and the third stopper (35) form a layer forming region for forming the strip-type part into a single-layer material wall (51), the layer forming area is provided with a pushing channel, a first linear feeding mechanism (36) is arranged on the right side of the second slide (32), and the first linear feeding mechanism (36) passes through the pushing channel to the stack former (40) pushes a single-layer material wall (51).
7. The strip part discharger according to claim 6, wherein the layer former (30) further comprises a high level detection switch (38) and a low level detection switch (39), the high level detection switch (38) and the low level detection switch (39) are disposed in the layer forming region, the high level detection switch (38) is higher than the low level detection switch (39), the high level detection switch (38) is lower than the second track surface (302), the low level detection switch (39) is higher than the push channel, the high level detection switch (38) is used for controlling the loading device (20) to stop working, and the low level detection switch (39) is used for controlling the feeding and the retreating of the first linear feeding mechanism (36).
8. Strip-type part discharger according to claim 6, wherein the side of the first stopper (33) adjacent to the layer forming area and the side of the second stopper (34) adjacent to the layer forming area are provided with a beveled edge to avoid jamming.
9. The strip parts discharger according to claim 6, wherein the stack former (40) comprises a second linear feeding mechanism (41) and a right angle receiving mechanism (42), the right angle receiving mechanism (42) comprises a first right angle panel (421) and a second right angle panel connected to the first right angle panel (421), the first right angle panel (421) is parallel to the second slide (32), the second right angle panel is arranged on the second linear feeding mechanism (41) and moves along with the feeding of the second linear feeding mechanism (41), wherein the first right angle panel (421) is used for bearing the single layer material wall (51) and enabling the single layer material wall (51) to form the material stack (50).
10. The strip type part discharger according to claim 1, further comprising a receiving magazine (60), the receiving magazine (60) being disposed at a front side of the layer former (30), the receiving magazine (60) being adapted to receive strip type parts falling from the layer former (30) due to a posture error.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920733269.9U CN209853222U (en) | 2019-05-21 | 2019-05-21 | Bar-shaped part discharger |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920733269.9U CN209853222U (en) | 2019-05-21 | 2019-05-21 | Bar-shaped part discharger |
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| CN209853222U true CN209853222U (en) | 2019-12-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920733269.9U Active CN209853222U (en) | 2019-05-21 | 2019-05-21 | Bar-shaped part discharger |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110040485A (en) * | 2019-05-21 | 2019-07-23 | 固安精益恒业自动化科技有限公司 | A kind of stripe shape part removal device |
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2019
- 2019-05-21 CN CN201920733269.9U patent/CN209853222U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110040485A (en) * | 2019-05-21 | 2019-07-23 | 固安精益恒业自动化科技有限公司 | A kind of stripe shape part removal device |
| CN110040485B (en) * | 2019-05-21 | 2024-07-05 | 南京浓愿温环保科技有限公司 | Strip-shaped part discharger |
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