Detailed Description
The utility model provides a kitchen garbage collection processing system based on bio-fertilizer machine, for making the utility model discloses a purpose, technical scheme and effect are clearer, make clear and definite, and it is right that the following refers to the drawing and lifts the example the utility model discloses further detailed description. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
The biological fertilizer making machine utilizes a microbial agent to prepare a fertilizer bin, and the kitchen waste is stood and fermented at a constant temperature to be decomposed into a humic fertilizer, so that the organic waste is recycled, reduced and harmlessly treated. The fertilizer generated by utilizing the kitchen waste is rich in microorganisms, so that an advantageous population can be formed in a crop rhizosphere soil ecosystem, the growth and the propagation of other harmful microorganisms are inhibited, even a part of harmful pathogenic bacteria is resisted, and the harm of the harmful microorganisms is reduced.
In addition, the fertilizer generated by utilizing the kitchen waste mainly has the following characteristics: 1) the performance is stable, the buffering performance is good, and the quality guarantee period and the fertilizer efficiency period are long; 2) organic compounds which are not easy to absorb can be decomposed, organic matters of the soil are supplemented, and the pH value of the soil is adjusted; 3) promoting the reproduction of beneficial microorganisms in the soil, improving the granular structure of the soil and recovering the activity of the soil; 4) promoting the synthesis of plant mold, improving the capability of plant to absorb nutrition and promoting the growth of plants; 5) the antibiotic is generated, the occurrence of crop diseases and insect pests is inhibited, and the drought resistance, cold resistance and waterlogging resistance are enhanced; 6) the harm of pesticide, fertilizer residues and heavy metal ions is relieved; 7) improve the quality of crops, increase the yield and improve the taste.
As shown in fig. 1 and fig. 2, the utility model provides a kitchen garbage collection processing system based on bio-fertilizer machine includes: the garbage throwing box, the garbage conveying pipeline 210, the material-gas separator 300, the negative pressure power device 638, the solid-liquid separator 400 and the bio-fertilizer making machine 900. The garbage throwing box is used for receiving kitchen garbage, the garbage conveying pipeline 210 is used as a conveying carrier of the kitchen garbage (conveyed to the material-gas separator 300 by the garbage throwing box), and the negative pressure power device 638 is used for forming negative pressure power in the garbage conveying pipeline 210 after being started; the solid-liquid separator 400 is used for receiving the kitchen waste from the material-gas separator 300 and performing solid-liquid separation on the received kitchen waste, wherein the solid waste is finally conveyed to the bio-fertilizer making machine 900, and the liquid waste is finally conveyed to the oil-water separator 520.
The connection relationship among the devices of the system is as follows: the rear end of the garbage throwing box is connected with a garbage conveying pipeline 210 (when a plurality of garbage throwing boxes exist, each garbage throwing box is connected with a branch pipeline, and all the branch pipelines are finally connected to the main pipeline); the rear end of the garbage conveying pipeline 210 is connected with a material-gas separator 300; the gas-liquid separator 300 is provided with at least two connectors, preferably two connectors, which are an upper connector and a lower connector, respectively, wherein the upper connector is connected with the negative pressure power device through the air exhaust pipeline 220, and the lower connector is connected with the solid-liquid separator 400 (preferably, a gate valve is arranged between the upper connector and the lower connector).
The utility model discloses except that the system that provides has multiple preferred embodiment, specifically as follows:
in a first preferred embodiment of the present invention, the system comprises: the garbage throwing box, the garbage conveying pipeline 210, the material-gas separator 300, the negative pressure power device 638, the solid-liquid separator 400 and the bio-fertilizer making machine 900. The connection relationship and the function between the devices are as described in the second and third paragraphs of the embodiments.
In a second preferred embodiment of the present invention, the system comprises: the system comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a negative pressure power device 638, a solid-liquid separator 400, a first feeding device 710 and a biological fertilizer making machine 900. This embodiment differs from the first preferred embodiment in that: a first feeding device is arranged between the solid-liquid separator and the biological fertilizer making machine, and the first feeding device is preferably a screw conveyor. This embodiment has the advantages over the first preferred embodiment: the bio-fertilizer machine 900 can be placed at the same height as or close to the height of the solid-liquid separator 400 (the installation height is reduced), the installation is convenient, the cost is saved, and the material conveying is convenient.
In a third preferred embodiment of the present invention, the system comprises: the device comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a negative pressure power device 638, a solid-liquid separator 400, a bio-fertilizer making machine 900 and a weighing and packaging machine. This embodiment differs from the first preferred embodiment in that: fertile machine 900 rear end of bio-manufacturing has the baling press of weighing (the baling press structure of weighing is prior art, the utility model discloses no longer describe repeatedly). This embodiment has the advantages over the first preferred embodiment: after solid fertilizer generates, the packing process can be automatically completed through a weighing and packing machine, the packed fertilizer can be directly sold to generate economic benefits (the produced fertilizer can be directly used for greening, land improvement and acid-base land improvement, or used as a raw material of a solid organic fertilizer), and the enthusiasm of people for harmless treatment of kitchen waste is improved.
In a fourth preferred embodiment of the present invention, the system comprises: the device comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a negative pressure power device 638, a solid-liquid separator 400, a bio-fertilizer making machine 900, a second feeding device 720 and a weighing and packaging machine, wherein the second feeding device 720 is preferably a screw conveyor. This embodiment differs from the third preferred embodiment in that: a second feeding device 720 is arranged between the biological fertilizer making machine 900 and the weighing and packaging machine. This embodiment has the advantages over the third preferred embodiment: the weighing and packaging machine can be placed at the same or similar height as the biological fertilizer making machine 900, (the mounting height is reduced), the installation is convenient, the cost is saved, and the material conveying is convenient.
In a fifth preferred embodiment of the present invention, the system comprises: the system comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a negative pressure power device 638, a solid-liquid separator 400, an elutriation device and a bio-fertilizer making machine 900, wherein the elutriation device is used for elutriating solid garbage until the salt content of the solid garbage is reduced to a preset value or below, and the structure of the elutriation device is referred to below. This embodiment differs from the first preferred embodiment in that: an elutriation device is arranged between the solid-state separator 400 and the bio-fertilizer machine 900, and solid garbage discharged by the solid-state separator 400 can be elutriated to further reduce the salt content.
In a sixth preferred embodiment of the present invention, the system comprises: the bio-fertilizer production system comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a negative pressure power device 638, a solid-liquid separator 400, a first feeding device 710, an elutriation device and a bio-fertilizer production machine 900. This embodiment differs from the fifth preferred embodiment in that: the first feeding device is arranged between the solid-liquid separator 400 and the elutriation device, so that the elutriation device can be arranged at the same height as or close to that of the solid-liquid separator 400, (the installation height is reduced), the installation is convenient, the cost is saved, and the material conveying is convenient.
In a seventh preferred embodiment of the present invention, the system comprises: the device comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a negative pressure power device 638, a solid-liquid separator 400, a first feeding device 710, an elutriation device, a bio-fertilizer making machine 900, a second feeding device 720 and a weighing and packaging machine. This embodiment differs from the sixth preferred embodiment in that: a second feeding device 720 is arranged between the biological fertilizer making machine 900 and the weighing and packaging machine. This embodiment has the advantages over the third preferred embodiment: the weighing and packaging machine can be placed at the same or similar height as the biological fertilizer making machine 900, (the mounting height is reduced), the installation is convenient, the cost is saved, and the material conveying is convenient.
In an eighth preferred embodiment of the present invention, the system comprises: case, rubbish pipeline 210, material gas separator 300, negative pressure power device 638, solid-liquid separator 400, oil-water separator 520 and bio-fertilizer machine 900 are put in to rubbish, oil-water separator 520 structure is prior art, the utility model discloses no longer describe. This embodiment differs from the first preferred embodiment in that: the rear end of the solid-liquid separator 400 is connected with an oil-water separator. This embodiment has the advantages over the first preferred embodiment: not only can recycle solid garbage in the kitchen garbage, but also can recycle oil in the kitchen garbage (the recycled grease can be used for preparing biofuel, such as biodiesel).
In a ninth preferred embodiment of the present invention, the system comprises: the bio-fertilizer production device comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a negative pressure power device 638, a solid-liquid separator 400, an oil-water separator 520, an oil drum conveying device, a metering and weighing device and a bio-fertilizer production machine 900, wherein the functions and the structures of the oil drum conveying device and the metering and weighing device are specifically described as follows. This embodiment has the advantages over the eighth preferred embodiment: the oil separated by the oil-water separator 520 can be measured and collected almost automatically by the oil drum conveying device and the measuring and weighing device.
In a tenth preferred embodiment of the present invention, the system comprises: rubbish is put in case, rubbish pipeline 210, material and gas separator 300, negative pressure power device 638, solid-liquid separator 400, sewage treatment ware 510, oil water separator 520 and bio-fertilizer machine 900, sewage treatment ware 510's structure is prior art, the utility model discloses no longer describe herein. This embodiment differs from the eighth preferred embodiment in that: a sewage treatment device 510 is further disposed between the solid-liquid separator 400 and the oil-water separator 520 to prevent the discharged water from polluting the environment.
In an eleventh preferred embodiment of the present invention, the system comprises: the system comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a filtering device 610, a negative pressure power device 638, a tail gas treatment device, a solid-liquid separator 400 and a bio-fertilizer making machine 900, wherein the filtering device 610 is used for filtering particles in gas and preventing unseparated fine particles from influencing the following negative pressure power device 638, and the specific structure of the system is as follows. This embodiment differs from the first preferred embodiment in that: a filtering device 610 is arranged between the material-gas separator 300 and the negative pressure power device 638, and a tail gas treatment device is connected to the rear end of the negative pressure power device 638, so that the gas discharged by the system can be prevented from polluting the environment.
In a twelfth preferred embodiment of the present invention, the system includes: the garbage throwing box comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a steam-water separator 620, a negative pressure power device 638, a tail gas treatment device, a solid-liquid separator 400 and a bio-fertilizer making machine 900, wherein the steam-water separator 620 is used for filtering liquid carried in gas, and preventing water vapor contained in the air from influencing the negative pressure power device 638 behind. This embodiment differs from the first preferred embodiment in that: a steam-water separator 620 is arranged between the material-gas separator 300 and the negative pressure power device 638, and a tail gas treatment device is connected to the rear end of the negative pressure power device 638, so that the gas discharged by the system can be prevented from polluting the environment.
In a thirteenth preferred embodiment of the present invention, the system includes: the garbage throwing box, the garbage conveying pipeline 210, the material-gas separator 300, the negative pressure power device 638, the tail gas treatment device, the solid-liquid separator 400 and the bio-fertilizer making machine 900, the specific structure of the tail gas treatment device is referred to below. This embodiment differs from the first preferred embodiment in that: the gas separated from the kitchen waste is treated and then discharged, so that air pollution is avoided.
In a fourteenth preferred embodiment of the present invention, the system comprises: garbage throwing box, rubbish pipeline 210, material and gas separator 300, negative pressure power device 638, solid-liquid separator 400, bio-fertilizer machine 900, air exhauster and exhaust gas purification device connect gradually, the air exhauster is used for taking out and discharging to exhaust gas purification device with fertile in-process produced waste gas of system, exhaust gas purification device be used for with discharge system behind the exhaust gas purification. This embodiment differs from the first preferred embodiment in that: the rear end of the biological fertilizer making machine 900 is connected with an exhaust fan and a waste gas purification device, and waste gas generated in the fertilizer making process can be purified and then discharged out of the system, so that the environment is prevented from being polluted.
In a fifteenth preferred embodiment of the present invention, the system comprises: the device comprises a garbage throwing box, a garbage conveying pipeline 210, a material-gas separator 300, a filtering device 610, a steam-water separator 620, a negative pressure power device 638, a solid-liquid separator 400, a first feeding device 710, an elutriation device, a bio-fertilizer making machine 900, an exhaust fan, a waste gas purification device, a second feeding device 720, a weighing and packaging machine, a sewage treatment device 510, an oil-water separator 520, an oil drum conveying device and a metering and weighing device. When the system under this embodiment collects and handles kitchen garbage, the working process is as follows: after the garbage throwing box finishes garbage collection and the negative pressure power device 638 is started, negative pressure power is formed in the garbage conveying pipeline 210, under the negative pressure power, kitchen garbage in the garbage throwing box is conveyed to the material-gas separator 300, and the material-gas separator 300 separates the kitchen garbage from gas. Then, the separated gas is conveyed to a tail gas treatment device after solid particles and liquid are filtered out, and the gas is discharged after the treatment reaches the standard. The separated kitchen waste is conveyed to a solid-liquid separator, and the solid and the liquid are separated in the solid-liquid separator; the liquid garbage is treated by sewage and then is conveyed to an oil-water separator, the oil-water separator separates out grease in the liquid garbage and discharges the grease to an oil drum, and metering and collecting are completed under the action of an oil drum conveying device and a metering and weighing device; the solid garbage is transported to the elutriation device through the first feeding device 710, and after the solid garbage is elutriated until the salt content reaches the standard (here, the salt content reaches a preset value), the solid garbage is transported to a fertilizer preparation bin in the biological fertilizer preparation machine 900, fertilizer preparation is converted into solid fertilizer after a certain time in the fertilizer preparation bin, and finally the solid fertilizer is transported to a weighing and packaging machine for weighing and packaging under the action of the second feeding device, and waste gas generated in the fertilizer preparation process can be purified by a waste gas purification device and then discharged.
The biological fertilizer making machine can selectively use a single-bin biological fertilizer making machine (namely, only one fertilizer making bin is provided, one system can be provided with two single-bin fertilizer making machines which are alternately used to realize continuous feeding), and also can use a double-bin biological fertilizer making machine with a double-outlet screw conveyor (namely, the biological fertilizer making machine is provided with two fertilizer making bins, feed inlets of the two fertilizer making bins are respectively communicated with two outlets of the double-outlet screw conveyor, and the following structural description is specifically referred).
In the case where the bio-fertilizer maker 900 is provided with two fertilizer making bins, the solid waste conveyed from the solid-liquid separator 400 (or the elutriation device) may be discharged to the two fertilizer making bins (preferably, one of the two fertilizer making bins is a normal bin and the other is a spare bin) through the two outlets of the double-outlet screw conveyor 961. Because the garbage needs to be prepared for about 24 hours during fertilizer preparation, a single bin body cannot be continuously fed without limit (if the last feeding time of the day is 10 o 'clock later on the first day, the fertilizer cannot be fed into the fertilizer preparation bin again before 10 o' clock later on the second day, otherwise the newly added garbage is mixed with the generated fertilizer, so that the fertilizer cannot be discharged independently and cannot be used). The structure has the advantages that: the unlimited continuous feeding can be realized before the garbage amount in the two bins reaches a preset value; for example, in the case that the first fertilizer preparation bin is a common bin and the second fertilizer preparation bin is a spare bin, the last feeding time of the day is 10 o 'clock later on the first day, most or all of the garbage fed on the day is discharged to the first fertilizer preparation bin, and then the solid garbage generated ten o' clock later on the second day can be discharged to the second fertilizer preparation bin, so that the garbage in the first fertilizer preparation bin can be completely prepared and converted into fertilizer to be discharged.
Compared with the traditional collection mode, the system has the following advantages:
1) the labor intensity of garbage collection is obviously reduced, the collection efficiency is improved, the human resources are reduced, and the human cleaning cost is greatly reduced;
2) the garbage flow is sealed and hidden and is completely isolated from the people flow, so that the probability of disease transmission is greatly reduced;
3) the smell sense and the visual pollution to residents are avoided, and the sanitary environment such as a canteen is improved;
4) the traditional pigwash cleaning cost is reduced, the collection and treatment of slag and oil are realized, and the profit and subsidy are brought to the canteen;
5) obviously improves the grade and the environment-friendly image of the building, and recycles garbage with recycling value to the maximum extent.
It can be understood that the above-mentioned embodiments are only a part of the preferred embodiments, because the present invention can be used in combination with more solutions (for example, on the basis of the first preferred embodiment, the filtering device 610, the steam-water separator 620 and the tail gas treatment device are additionally installed; for example, the fertilizer barrel conveying device and the measuring and weighing device are installed below the fertilizer discharge port 979 of the bio-fertilizer machine 900, so as to perform the automatic collection and measurement of fertilizer, or the collection by using a small-sized closed garbage truck; most importantly, all the devices used in each preferred mode can be used in combination), and the present invention cannot be used in one-to-one manner here, therefore, all the technical solutions obtained based on the present invention should belong to the protection scope of the present invention.
The exemplary structure of each apparatus of the present invention will be described in detail below in terms of the order of waste receiving, gas treatment, liquid treatment, and solids treatment.
The utility model provides a negative pressure power device 638 is preferred roots vacuum pump, and roots vacuum pump has stable high vacuum pressure, the characteristic of constant flow, and under fixed rotational speed, its flow does not transform along with load resistance, can guarantee rubbish pipeline's air velocity, avoids appearing using centrifugal fan to lead to the flow to reduce because of the load improves and the possibility that pipeline blocking appears. Meanwhile, the load pressure can be controlled by the PLC, so that the garbage transmission quantity can be adjusted at any time according to the requirement, and the system capacity can operate in the most effective mode.
The case is put in to rubbish is preferred to be provided with a plurality of, and a plurality of rubbish is put in the case and is arranged according to the actual demand, for example the multilayer building can arrange a plurality ofly at same layer to confirm which layer of arrangement rubbish according to actual conditions puts in the case, which layer need not to use rubbish and puts in the case.
Preferably, the trash can is provided with two types, namely, a first trash can 110 (shown in fig. 3) and a second trash can 120 (shown in fig. 4). Preferably, the two garbage disposers are configured with similar parts, except that the first garbage can 110 has a garbage crushing function, and the second garbage can 120 does not; meanwhile, since the second trash can 120 does not need to be provided with the crushing mechanism 115, the second bin 124 (see fig. 3 and 4) has a different shape and size from the first trash can 110.
As will be described in the following with reference to the structure of the first waste bin 110 shown in fig. 3, the first waste bin 110 preferably comprises: the kitchen waste collection box comprises a first box body 111, wherein a first putting opening is formed in the first box body 111, and a user puts kitchen waste through the first putting opening. A first bin 114a is communicated below the first feeding port, and the first bin 114a is in an inverted round table shape or an inverted frustum shape, so that the kitchen waste can slide downwards, and is matched with the crushing mechanism 115 to prevent air leakage; the first bin 114a is used for temporarily storing garbage. Under the condition that is provided with push-pull valve 116, the system starts, and kitchen garbage is broken at first in crushing mechanism 115, after certain preset time, push-pull valve 116 opens and negative pressure power device 638 starts, and rubbish pipeline 210 is linked together with first rubbish input box 110, and the kitchen garbage after the breakage is carried to material and gas separator 300 through rubbish pipeline 210 under the effect of high velocity air, regularly closes negative pressure power device, then closes breaker and discharge valve (breaker and discharge valve are closed simultaneously).
In order to ensure the safety of users, the utility model discloses be provided with a first apron 112 on first box 111 (can set up the handle 112a of being convenient for to open on first apron 112) to pass through electromagnetic lock 113 closure (closure when being formed with the negative pressure in rubbish pipeline 210) with first apron 112 and first box 111. Preferably, the first cover plate 112 is rotatably connected to the first box 111, a gas spring 117 is arranged between the first cover plate and the first box 111, the gas spring 117 plays a supporting role, when the first cover plate 112 is opened, the first cover plate can be supported to an opening angle by the gas spring 117, so that the first cover plate can be conveniently released, otherwise, the first cover plate 112 can be released only by manually maintaining the posture of the first cover plate 112. Because only when there is the negative pressure at rubbish pipeline 210, the first mouth of puting in just can have great air current to pass through, influences safety, consequently, the utility model discloses effectively utilize the characteristic of electromagnetic lock 113 only closure under the on state, improve convenient to use nature (need not extra operation, only need with first apron 112 lid close on first box 111 can), save electric power (when the first rubbish that corresponds is put in case 110 and need not the kitchen garbage and carry, electromagnetic lock 113 need not the circular telegram).
This system preferred uses point-to-point collection mode, just carries out the transport of kitchen garbage in the case once promptly, and this mode characteristic is as follows: 1. the garbage is thrown and collected, namely, after the user throws the garbage each time, the system is started immediately to finish the garbage conveying; it should be noted that, the method has a regulation on the amount of garbage thrown by the user each time, and the garbage cannot be thrown at will; 2. continuous throwing and centralized collection, and it should be noted that the method has no limitation on the action of throwing the garbage by the user, and only limits the garbage transportation.
In order to further improve the safety of the system, the first cover plate 112 or the first box 111 of the present invention is provided with a plurality of air inlets 112b, and the regular arrangement of the air inlets 112b is as shown in fig. 3 and 4.
Preferably, a control panel (not shown), an indicator 118 and a control switch 119 are further fixed to the first box 111. The preferred indicator light 118 is provided with two: one is ready, the indicator light is on or the indicator light shows a certain color to indicate that the garbage in the garbage throwing box can be conveyed to the material-gas separator through the garbage conveying pipeline at the moment, and the condition that the indicator light is not on or the certain color shows one of the following three conditions: 1. the system is in an emergency stop state, 2, the system is conveying the garbage in other garbage throwing boxes, and 3, the system is processing the garbage. And the other is used for displaying system faults (such as abnormal connection among devices in the system, abnormal device in the system and the like). Preferably, two control switches 119 are provided, start and stop, respectively.
Preferably, the two indicator lights and the two control buttons are arranged in the following order: start button, ready light, fault button. The advantage of this arrangement order lies in: the operation is convenient, and the failure button is not easy to touch, so that the system stops working.
Preferably crushing mechanism 115 is the biax shredder, as shown in fig. 5, and the biax shredder is prior art, and the utility model discloses its specific structure is no longer described herein. It should be understood that the crushing mechanism 115 may be of other types, and may be selected according to the type and hardness of the generated kitchen waste.
A third bunker 114b is further arranged between the crushing mechanism 115 and the garbage conveying pipeline 210, and a gate valve 116 is arranged between the third bunker 114b and the garbage conveying pipeline 210.
The structure of the second trash can 120 is not described in detail, and is not substantially different from the first trash can 110 in structure. When the garbage can is used, the first garbage can 110 is preferably placed in a kitchen, the kitchen garbage in the kitchen is mainly garbage formed in a meal processing process and comprises stems and leaves cut from vegetables, abandoned vegetable leaves, fruit peels, eggshells, tea leaves, bones, shells and the like, and the garbage is low in moisture content, large in volume and density, hard in quality, not easy to collect and easy to cause pipeline blockage. The second garbage throwing box 120 is preferably placed in a catering area, kitchen garbage in the catering area mainly comprises leftovers and is generally called swill, the left dishes and soup are included, and the garbage is high in moisture content, small in volume and density, soft and easy to collect.
In another preferred embodiment of the present invention, the garbage throwing box is provided with only one type (for distinguishing the above-mentioned embodiment, the storage bin is used for replacing the garbage) for intensively receiving the kitchen garbage thrown by the user, and the garbage throwing box comprises: store the storehouse body (being the shell), store the storehouse body and seted up one or more rubbish and put in the mouth, rubbish is put in mouthful intercommunication and is had the rubbish and accept the chamber, rubbish is accepted chamber lower extreme intercommunication and has the rubbish discharge port, rubbish discharge port below is provided with one and impels the pivot (the structure that impels the pivot is the same with the structure of extrusion pivot 430 described below), impel the pivot and set up inside one impels the shell, impel the shell upper end and seted up the rubbish interface, the rubbish interface with rubbish discharge port looks adaptation impels to be provided with a push-pull valve between the second end of shell (its second end indicates the one end that is close to rubbish pipeline) and the rubbish pipeline. A propelling motor (the structure of the propelling motor is the same as that of the driving motor 410 described below) is connected to the first end of the propelling rotating shaft (the first end of the propelling rotating shaft is the end away from the garbage conveying pipeline).
Put in the mouth through rubbish as the user and put in kitchen garbage and deposit the storehouse body temporarily, when storing this internal kitchen garbage of storehouse and reach a certain amount, the system starts, opens the push-pull valve at here, moves propulsion motor simultaneously, and propulsion motor drives the propulsion pivot and rotates, and the propulsion pivot rubs kitchen garbage and impels to rubbish pipeline, and then is carried to material gas separator by broken rubbish under negative pressure power.
Further, the garbage throwing box is further connected with a flushing device, and the flushing device preferably has a schematic structure as shown in fig. 6 and comprises: a first storage tank 131, a second storage tank 132, and a water pump 133; the first storage tank 131 is used to store water while being used as a mixing container of water and detergent (i.e., detergent and water are mixed in the first storage tank 131); the second storage tank 132 is used to store detergent, and the water pump 133 is used to pump wash solution (i.e., liquid obtained by mixing water with detergent).
Further, the second storage tank 132 is in communication with the first storage tank 131 through a detergent flow pipe 134; the first storage tank 131 is in communication with a water source via a refill pipe 951941 conduit 136 for refill. The detergent flow pipe 134 is provided with a first solenoid valve 137 for controlling the on-off of the detergent flow pipe 134; a second electromagnetic valve 138 is arranged on the water supplementing pipe 951941 and 136 and is used for controlling the connection and disconnection of the water supplementing pipe 951941 and 136. Preferably, the detergent flow pipe 134 is further provided with a first manual valve (not shown, and a long handle beside the electromagnetic valve is a pulling handle of the manual valve) for controlling the flow speed of the detergent; and a second manual valve is also arranged on the pipeline 136 of the water replenishing pipe 951941 and is used for controlling the water flow speed during water replenishing. In the case where the solenoid valve and the manual valve are provided at the same time, the solenoid valve is used as the control switch 119, and the manual valve is used as a backup switch in the case where the solenoid valve fails while controlling the flow rate of the detergent and the water.
The upper end of the water pump 133 is provided with a pipe joint 139, and the bin of the garbage throwing box is connected with the water pump 133 through a flushing pipe (a first flushing pipe 135 shown in fig. 3) and the pipe joint 139.
Preferably, the detergent stored in the second storage tank 132 has at least two types: one for cleaning and the other for disinfection; cleaning preferably plant detergent, and disinfecting preferably white vinegar or baking soda; the washing liquid obtained by mixing the components can effectively remove the residue of solid-liquid mixed kitchen waste on each device. Preferably, the second storage tank 132 stores plant detergent, white vinegar and baking soda at the same time, so that the mixed washing solution can also dredge the blocked pipeline.
The gas-liquid separator 300 for separating gas from solids and liquids is known in the art (preferably, a cyclone separator or a gravity separator is used), and the structure thereof will not be described again.
An exemplary configuration of the filter device 610 is shown in fig. 7, and includes: filter tube and filter screen 612, the filter tube includes: the gas filter comprises a gas inlet end pipe 611, a filter cavity and a gas outlet end pipe 613 which are arranged in sequence, wherein a filter screen 612 is arranged in the filter cavity and is wavy, so that gas passing through the filter cavity is filtered for many times, and solid particles in the gas are filtered out as much as possible.
The steam-water separator 620 is preferably a cyclone steam-water separator 620, which is a schematic structure of the prior art and is shown in fig. 8.
Preferably, the exhaust gas treatment device comprises: the tail gas treatment tank 631 is connected with an exhaust pipeline 639, after malodorous gas (i.e. gas separated from kitchen waste) is input into the tail gas treatment tank 631 by using the negative pressure power device 638, the tail gas treatment tank 631 uses high-energy UV ultraviolet light beams and ozone to perform a synergistic decomposition oxidation reaction on the malodorous gas, so that malodorous gas substances are degraded and converted into low-molecular compounds, water and carbon dioxide, and then are discharged out of the room through the exhaust pipeline 639.
Oxygen molecules in air are decomposed by utilizing a high-energy high-ozone UV light beam to generate free oxygen, namely active oxygen, and the free oxygen carries out unbalance of positive and negative electrons, so that the active oxygen needs to be combined with the oxygen molecules to further generate ozone. As is well known, ozone has strong oxidizing effect on organic matters and has instant effect of removing malodorous gas and other irritant odor.
The catalyst (titanium dioxide) generates superoxide anion free radicals and hydroxyl free radicals with strong chemical activity when being irradiated by ultraviolet light, attacks organic matters and achieves the effect of degrading the organic matters. The titanium dioxide belongs to a non-dissolution type material, can not be decomposed and dissolved out when the titanium dioxide is used for thoroughly decomposing organic pollutants and killing and sterilizing, has a lasting photocatalytic effect, and has lasting effects of sterilizing and degrading pollutants.
The exemplary structure of the tail gas treating box 631 provided by the utility model is as shown in fig. 9, which is provided with: an air inlet connector 632, an air distribution plate 633 (an exemplary structure of the air distribution plate is shown in fig. 10), a honeycomb activated carbon plate 634a, a first UV lamp 635a (i.e., an ultraviolet lamp), a titanium dioxide photocatalyst plate 634b, a second UV lamp 635b, and an air outlet connector 637. The honeycomb activated carbon plate 634a includes: an activated carbon fixed frame and a honeycomb activated carbon (in the prior art, pictures can be searched through a network, and are not described and illustrated); the titanium dioxide photocatalyst plate 634b includes: a photocatalyst fixing frame and a titanium dioxide photocatalyst net (in the prior art, pictures can be searched through the net, and the description and the illustration are not repeated here). Air inlet joint and the joint setting of giving vent to anger are in the box both sides of tail gas treatment case 631, as shown in fig. 9, and the inside one side of connecting one side to giving vent to anger of box from being close to air inlet joint of box has arranged in proper order: the air-homogenizing plate 633, the honeycomb activated carbon plate 634a, the first UV lamp tube 635a, the titanium dioxide photocatalyst plate 634b and the second UV lamp tube 635 b; the number of UV lamp tubes, titanium dioxide photocatalyst plates and honeycomb type activated carbon plates can be increased according to the treated wind flow.
The utility model discloses seted up two aerofoil mounting grooves and two active carbon mounting grooves in the box, the even aerofoil in figure 9 is installed in one of them aerofoil mounting groove, and reference number 636a in figure 9 shows reserve aerofoil mounting groove, it should be noted that, the purpose of setting up two aerofoil mounting grooves is not for installing two even aerofoils, but for making the even aerofoil both can place its present position, can install in reserve aerofoil mounting groove 636 a; 636b for the same reasons. The spare installation groove is arranged to enable the air inlet and outlet direction of the tail gas treatment box 631 to be changeable so as to meet the space requirement during installation. If 637 and 632 needs to be used as air inlet and air outlet connectors according to the installation space requirement, the air homogenizing plate 633 and the honeycomb activated carbon plate 634a need to be installed in the standby air plate installation groove 636a and the standby activated carbon installation groove 636b, respectively; the gas entering the exhaust gas treatment box 631 passes through the air homogenizing plate 633, the honeycomb activated carbon plate 634a, the first UV lamp tube 635a, the titanium dioxide photocatalyst plate 634b and the second UV lamp tube 635b in sequence all the time.
Preferably, an exemplary structure of the wind uniforming plate 633 is shown in fig. 10, 11 and 12, and includes: a wind deflector frame 633a, a first wind deflector 633b, and a second wind deflector 633 c; a plurality of first wind baffles 633b and a plurality of second wind baffles 633c are distributed at intervals and are fixedly connected with the wind baffle frame 633 a; the first wind boards 633b and the second wind boards 633c are arranged in a staggered mode, and a wind passing gap 633c is arranged between the first wind boards 633b and the second wind boards 633 c. Trapezoidal grooves are all seted up to first deep bead 633b and second deep bead 633c, the notch in trapezoidal groove is towards the air intake of tail gas treatment case 631.
Because the size of the air inlet of the tail gas treatment tank 631 is not too large, under the condition that the air-homogenizing plate 633 is not arranged, the gas separated from the kitchen waste passes through the air inlet and then is concentrated in a small range to pass through the honeycomb activated carbon plate 634a, so that the honeycomb activated carbon at other positions of the honeycomb activated carbon plate 634a cannot play a role, on one hand, resource waste is caused, and on the other hand, the service life of the honeycomb activated carbon plate 634a is shortened.
Under the condition that be provided with even wind board 633, 631 after the gas after with kitchen garbage separation carried to the tail gas treatment case, blockked by first deep bead 633b and second deep bead 633c, will follow the dovetail groove and flow, then flow to honeycomb formula activated carbon plate 634a through air gap 633c, the air current is dispersed, has enlarged the effective application range of honeycomb formula activated carbon plate 634a, has improved honeycomb formula activated carbon plate 634 a's life simultaneously.
An exemplary configuration of the solid-liquid separator 400 is shown in fig. 13, and includes: a drive motor 410, a chain coupling 420 (not shown hidden in the chain), a squeezing spindle 430, a feed bin 440, a screen 450, a waste discharge bin 460 and a drain 470. As shown in fig. 14, the pressing rotary shaft 430 includes: a shaft body 431 and a helical blade 432; the rotating shaft body 431 is cylindrical and is connected with the driving motor 410 through a chain coupling 420; the helical blade 432 is arranged on the outer side of the rotating shaft body 431, and when the rotating shaft body 431 rotates, the helical blade 432 pushes the kitchen waste to move towards the direction of the waste discharging box 460. The leakage net 450 is annular and is sleeved outside the extrusion rotating shaft 430. A material baffle 480 and a spring 490 are arranged in the garbage discharging box 460, the garbage discharging box 460 is provided with a variable feeding hole, the material baffle 480 is arranged at the variable feeding hole, a gap is reserved between the material baffle 480 and the variable feeding hole, and solid garbage separated from liquid garbage enters the garbage discharging box 460 through the gap; the striker plate 480 is connected with a uide bushing, the uide bushing is placed in spring 490 one end, and one end butt is at the inner wall of rubbish ejection of compact case 460, through the compression degree that changes spring 490, the clearance between adjustable striker plate 480 and the variable feed inlet, and then adjusts kitchen garbage's dehydration rate.
Firstly, kitchen waste uniformly enters the solid-liquid separator 400 from the feeding hole, then the kitchen waste moves forward along the axial direction of the rotating shaft body 431 under the pushing of the helical blades 432, and in the advancing process, the kitchen waste is acted by the changed helical blades and the material baffle to form huge extrusion force, so that the kitchen waste is subjected to solid-liquid separation under the action of external force, oil and water are filtered by the strainer and then discharged from the water outlet, and the dehydrated solid-state waste is discharged from the material outlet.
Sewage treatment ware 510 and oil water separator 520 all are prior art, concrete structure the utility model discloses no longer describe herein, it should be understood that all can accomplish the equipment of oil and other liquid (the water in the kitchen garbage is not the drinking water, and vegetable juice, hot water juice all can be collectively referred to as "water"), all can be used to the utility model discloses, carry out water oil separating.
Because oil water separator is prior art, and has the multiple structure of can implementing (oil-out position diverse is implemented to each difference), consequently, the utility model discloses the position of not showing in the system of measurement weighing device and oil drum conveyor, only the detailed description of the structure constitution of the two, and the position relation of the two and oil water separator 520 (as shown in fig. 29). It should be understood that the metering and weighing device is placed under the oil outlet of the oil-water separator, so that the oil drum weight monitoring of collected oil can be realized, the oil drum conveying device is partially positioned under the oil outlet, and the rest part extends towards other directions.
Preferably, a metering and weighing device 840 is arranged below the oil outlet of the oil-water separator 520, the metering and weighing device 840 is used for monitoring the weight of an oil drum, and the oil drum is used for receiving oil from the oil-water separator 520.
Preferably, an example of the oil drum delivery device is shown in fig. 15, and comprises: a second conveyor 830 and a third conveyor 820 arranged in sequence. The second conveyor 830 is positioned right below the oil drain; the third conveyor 820 is used for conveying the oil barrel in a direction away from the second conveyor 830; the lower end of the second conveyor 830 is provided with a plurality of supporting feet, and each supporting foot is provided with at least one weighing sensor (as shown in fig. 16), which is a preferred metering and weighing device 840.
The second conveyor 830 is preferably a belt conveyor, the third conveyor 820 is preferably a plate link conveyor, under the condition that the first conveyor 810 is not arranged (the first conveyor 810 is preferably a plate link conveyor), an oil drum is manually placed on the second conveyor 830, the second conveyor 830 and the third conveyor 820 are both in a stop state before the weight of the oil drum reaches a first preset value, after the first preset value is reached, the first metering and weighing device sends an electric signal to the PLC controller, and the PLC controller controls the second conveyor 830 and the third conveyor 820 to start running.
When the first conveyor 810 is provided, the first conveyor 810, the second conveyor 830, and the third conveyor 820 are preferably arranged in this order and aligned with each other.
A first limiting mechanism 850 is disposed between the first conveyor 810 and the second conveyor 830, and specifically, the first limiting mechanism 850 may be selectively disposed at an end of the second conveyor 830 close to the third conveyor 820, or disposed at a gap therebetween. The first limiting mechanism 850 can be simply set as a liftable limiting plate, and the lifting of the limiting plate is controlled by a limiting cylinder; or rotatable limiting plate does, can realize that the structure is more, the utility model discloses unable list one by one, nevertheless can understand that all can realize spacing and the relative less structure of space requirement and all can be used as first stop gear.
Further, first stop gear 850 still deviates from the one side of third conveyer 820 at the limiting plate and is provided with micro-gap switch (not shown), and after micro-gap switch was touched to the oil drum, micro-gap switch sent the signal of telecommunication to the PLC controller, and the PLC controller controls the ejection of compact of oil-water separator.
Of course, the micro switch may be replaced by a photoelectric switch, and the photoelectric switch may be selectively disposed on the housing at the oil outlet, or at other positions.
Referring to fig. 15, when in use, N oil drums (N value, the customer with large daily oil production can be determined according to the oil collection amount at each time of starting up) can be sequentially placed at one end of the first conveyor 810 at a time, the first oil drum is placed on the belt conveyor (can be directly used, one transmission process is omitted), the inlet of the oil drum is positioned right below the oil discharge port, separated oil is discharged into the oil drum, when the weight of the oil drum reaches a preset value, the oil-water separator stops discharging oil, the first limiting mechanism falls (lifting and descending, and the rotary type is turned to one side), the oil drum conveyor is started, the oil drum is conveyed to the plate chain conveyor (here, the third conveyor), the first limiting mechanism returns, when the micro switch on the first limiting mechanism detects that the next empty oil drum is positioned on the belt conveyor, and is under the oil drain port, and oil drum conveyor stops, and oil water separator begins the oil extraction until last oil drum reaches the default. The second limiting mechanism can also be provided with a microswitch, the microswitch on the second limiting mechanism monitors that the first oil drum is just at the tail end of the third conveyor, and the system starts to alarm and informs related workers of collecting in time; it is preferable that: after last oil drum was filled with, first oil drum just triggered the micro-gap switch on the second stop gear and reported to the police to realize concentrating and collect.
Preferably, the first conveyor, the second conveyor and the third conveyor share the same drive mechanism 870 to ensure that the three conveyors are simultaneously conveyed.
Further, a second limiting mechanism 860 is disposed at the rear end of the third conveyor 820 (i.e., the end facing away from the second conveyor 830), and preferably, the second limiting mechanism 860 is configured with the same components as the first limiting mechanism 850.
In another preferred embodiment of the present invention, as shown in fig. 17, the oil drum conveying device includes: a first roller conveyor 820', one end of which (the end where the weighing tray 831' is located) is located right below the oil drain port; kitchen garbage collection processing system based on bio-fertilizer machine still includes: a plurality of liftable metering and weighing trays 831', the metering and weighing trays 831' are located below the oil discharge port and are vertically arranged between two adjacent rollers, and the lower end of each metering and weighing tray 831 'is provided with at least one weighing sensor or the lower ends of the plurality of liftable metering and weighing trays 831' are jointly connected with at least one weighing sensor.
In practical implementation, a lifting cylinder 833' can be connected to the lower end of each weighing tray 831' to drive the weighing trays 831' to lift (as shown in fig. 18); preferably, however, the lower ends of the weighing trays 831 'are connected to a plurality of lifting cylinders 833' (preferably four, which are respectively disposed at four corners, and have better stability), so that the cost is saved and the weighing trays 831 'are lifted synchronously as compared with the case of individually controlling each weighing tray 831'. It is understood that the plurality of weighing trays 831 'may be integrally formed, for example, three weighing trays 831' may be integrally formed in a shape of a Chinese character 'shan' having a flush upper end. The first weighing device is preferably a weighing cell 832' (shown in fig. 18) disposed between the weighing tray 831' and the lifting cylinder 833 '.
Further, the oil drum conveyor still includes: a second roller conveyor 850' (shown in fig. 17), preferably the second roller conveyor 850' is arranged side by side with the first roller conveyor 820', and the left ends of the two roller conveyors are communicated with each other (as exemplarily illustrated in the direction shown in fig. 17), and a pushing mechanism is arranged on the housing at the left end, and the pushing mechanism comprises: a push head 841', a sliding guide 843', and a push cylinder 844', the setting direction of the sliding guide 843' is the same as the extending and contracting direction of the piston rod 842 'of the push cylinder 844'. The pushing head 841 'is arc-shaped facing the second roller conveyor 850' for fitting the oil drum to stably push the oil drum to move from the first roller conveyor 820 'to the second roller conveyor 850'.
A third stopper mechanism 860' is preferably provided at the right end (illustratively shown in the orientation of fig. 17) of the second roller conveyor 850', and the third stopper mechanism 860' is preferably configured with the same parts as the first stopper mechanism.
The embodiment is the same as the embodiment provided with the plate chain conveyor, when in use, N oil drums (the N value is that customers with large daily oil yield can be determined according to the oil collection amount after each start-up, and the customers with small daily oil yield can be determined according to the daily oil yield) are placed on the first roller conveyor 820' at a time, the first oil drum is placed on the measuring and weighing tray, the measuring and weighing tray is lifted until the upper end surface of the tray is higher than the height of the rollers so as to be convenient for measurement, the oil-water separator starts to discharge oil until the weight of the first oil drum reaches a preset value, the oil-water separator stops discharging oil, the measuring and weighing tray falls down, the first oil drum is pushed onto the second roller conveyor by the pushing head, simultaneously the first roller conveyor is started, the photoelectric switch arranged on the oil-water separator monitors that the next oil drum is just below the oil discharge port, and the measuring and weighing tray, the tray lifts up, and oil water separator begins the oil extraction once more, and until last oil drum reaches the default, the micro-gap switch on the third stop gear monitors that first oil drum just in time is in the end of keeping away from the cylinder conveyer of oil water separator one side, and the system begins to report to the police, informs relevant staff in time to collect.
In addition, under the condition that the oil content of the kitchen waste is less, an oil drum conveying device can be omitted, and an electronic scale or other equipment with a weighing function is used as a metering weighing device.
The elutriation device includes: moisturizing mechanism, elutriation storehouse 911, third rabbling mechanism, salinity meter and material loading hydroextractor.
The elutriation bin 911 is provided with an elutriation feed inlet 915 and an elutriation discharge outlet, and is connected with the solid-liquid separator through the elutriation feed inlet 915 and connected with the feeding dehydrator through the elutriation discharge outlet. Preferably the upper half of the elutriation bin 911 is cylindrical, and the lower half is inverted frustum-shaped. Further, the salinity meter is a multifunctional salinity meter 914 (such as a multifunctional salinity meter 914 with a model of AZ 8306) with a temperature measuring function, and a heating plate 912 is attached to the outer wall of the elutriation bin 911; the elutriation device further comprises: and the second insulating layer 913, and the second insulating layer 913 wraps the outer walls of the heating plate 912 and the elutriation bin 911. When the multifunctional salinity meter 914 monitors that the temperature of the mixture (the mixture of the solid garbage and the water) in the elutriation bin 911 is reduced to a preset value, the heating plate 912 starts to work to heat the elutriation bin 911, so that the temperature of the mixture in the elutriation bin 911 is always within a preset range, and the dissolution rate of the salt in the solid garbage to the water is further ensured; and the salt in the solid garbage is quickly dissolved into the water by matching with the stirring of the third stirring mechanism.
The moisturizing mechanism includes: the water replenishing device comprises a water replenishing pump 952 and a water replenishing pipe 951, wherein the water replenishing pipe 951 is connected with the elutriation bin 911, and the water replenishing pump 952 is connected with a water tank or a water source through a pipeline. Further, the water replenishing mechanism further includes: the temperature control water tank 953 is provided with a heater 954 in the temperature control water tank 953, and the water pump is connected with the temperature control water tank 953 through a pipeline. The water in the temperature-controlled water tank 953 is heated by the heater 954 so that the temperature of the water poured into the elutriation bin 911 is within a predetermined range, thereby ensuring that the salt in the solid waste can be dissolved into the water at a better dissolution rate from the beginning after the water is poured into the elutriation bin 911.
The third stirring mechanism includes: the stirring and stirring device comprises a stirring driving source 921, an elutriation stirring shaft 922 and elutriation blades 923, wherein the elutriation stirring shaft 922 and the elutriation blades 923 are arranged in the elutriation bin 911; the stirring driving source 921 is disposed at the upper end of the elutriation bin 911, and is preferably a motor connected with a speed reducer. Elutriation blade 923 is provided with a plurality ofly, and a plurality of elutriation blades 923 shapes can be the same, also can be different, and the preferred shape adaptation after a plurality of elutriation blades 923 make up is in elutriation storehouse 911, and at the third rabbling mechanism during operation promptly, elutriation storehouse 911 does not have the stirring dead angle, and the solid-state rubbish in the elutriation storehouse 911 can with water intensive mixing.
Preferably, the elutriation device further comprises: a drainage mechanism, the drainage mechanism comprising: a drain pump 931, a drain pipe 932, and a drain filter 933; the drainage pump 931 is used for draining the liquid in the elutriation bin 911 through the drainage pipe 932 (the water can be drained and changed once a day or once every two days according to the amount of the kitchen waste generated by a customer in a timing manner); the drain filter 933 is arranged outside a first end of a drain pipe 932, and the first end of the drain pipe 932 is positioned in the elutriation bin 911.
The feeding dehydrator is obliquely arranged, the second end of the feeding dehydrator is higher than the first end, the end of the feeding dehydrator, which is connected with the elutriation bin 911, is a first end, and the end of the feeding dehydrator, which is connected with the bio-fertilizer maker, is a second end; preferably, the feeding dehydrator is connected with the oil-water separator 520 through a water outlet. The material loading hydroextractor is preferably a variable-pitch solid auger conveyor, the dewatered garbage is conveyed to the biological fertilizer making machine through a discharge hole 942, water generated in the dewatering process flows out from dewatering holes, a guide plate 944 is arranged on the periphery of the wall 941 for collecting the outflow water, the guide plate 944 is arranged around small holes in the sleeve and used for guiding the water generated in dewatering to a water outlet 943, and the guide plate 944 is preferably arranged in an inclined mode relative to the horizontal direction to enable the water to flow to the water outlet 943 more smoothly. Further, the water outlet 943 is connected to an oil-water separator, and water flowing out of the water outlet 943 enters the oil-water separator for oil-water separation.
After solid waste carried elutriation storehouse 911, water supplementing mechanism began to add appropriate amount of warm water to elutriation storehouse 911 through moisturizing pipe 951, third rabbling mechanism began to work (the salinity and the temperature of elutriation storehouse 911 can be monitored in real time to the salinity of elutriation storehouse 911), along with the increase of the interior rubbish volume of elutriation storehouse 911, and the salinity reaches the setting value, water supplementing mechanism can constantly replenish water, dilute to elutriation storehouse 911, when the water level was too high in elutriation storehouse 911, will automatic start drain pump 931, carry out the drainage through drain pipe 932, when the temperature was too low in elutriation storehouse 911, can heat for elutriation storehouse 911 through setting up at hot plate 912.
Preferably, the water is changed by emptying once or once every day or every two days according to the quantity of the kitchen waste generated by the client, and after the water is emptied, the waste in the elutriation bin 911 is conveyed to the biological fertilizer making machine through the feeding dehydrator.
The preferred construction of the bio-fertilizer machine is as described in examples one and two below.