CN209849363U - Porcelain insulator cleaning device - Google Patents
Porcelain insulator cleaning device Download PDFInfo
- Publication number
- CN209849363U CN209849363U CN201920454238.XU CN201920454238U CN209849363U CN 209849363 U CN209849363 U CN 209849363U CN 201920454238 U CN201920454238 U CN 201920454238U CN 209849363 U CN209849363 U CN 209849363U
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- China
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- support
- screw rod
- porcelain insulator
- arc
- guide rail
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- Expired - Fee Related
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Abstract
The porcelain insulator cleaning device comprises an annular moving mechanism, an up-down lifting mechanism and a cleaning mechanism; the annular moving mechanism comprises a sliding seat, two groups of pulleys are arranged on the sliding seat, and the two groups of pulleys are respectively arranged on the inner ring and the outer ring of the arc-shaped guide rail; the up-down lifting mechanism comprises a second support fixed on the sliding seat, a ball screw mechanism is arranged in the second support, the output end of the ball screw mechanism is connected with a second sliding block, and the second sliding block is connected with the brushing mechanism; the brushing mechanism comprises a first support, a second driving mechanism is installed in the first support, the second driving mechanism drives the two first sliding blocks to be relatively close to or far away from the first support, and the rolling brushing mechanism is installed at one end, extending out of the first support, of the two first sliding blocks. The utility model provides a porcelain insulator cleaning device can improve porcelain insulator and clean efficiency.
Description
Technical Field
The utility model relates to a cleaning device, especially porcelain formula insulator cleaning device.
Background
The porcelain insulator is a special insulating control and plays an important role in a high-voltage transformer substation. Under the effect of long-term strong electric field, sunlight irradiation, acid rain and the like, the surface of the porcelain insulator can inevitably be attached with dirt such as oil stain, dust, metal dust and the like, the insulating property of the porcelain insulator can be reduced after dirt accumulation, even the occurrence of pollution flashover accidents can be caused, and then large-area power failure accidents are caused, the normal operation and the service life of a power transmission line are seriously affected, and therefore, the cleaning of the porcelain insulator is an indispensable work. The porcelain insulator generally cleans one to two times a year, and at present, cleaning the porcelain insulator is usually carried out through the mode of manual cleaning of manual work, nevertheless clears up through the manual work, and often the operation is very inconvenient, has not only greatly increased operating personnel's intensity of labour, has reduced and has cleaned efficiency, hardly cleans the filth on the insulator moreover totally, cleans the effect and is not very ideal.
Disclosure of Invention
The utility model aims to solve the technical problem that a porcelain insulator cleaning device is provided, can carry out machinery to porcelain insulator and clean, improve work efficiency, can clean comprehensively simultaneously, improve and clean the effect.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is:
the porcelain insulator cleaning device comprises an annular moving mechanism, an up-down lifting mechanism and a cleaning mechanism;
the annular moving mechanism comprises a sliding seat, two groups of pulleys are arranged on the sliding seat, and the two groups of pulleys are respectively arranged on the inner ring and the outer ring of the arc-shaped guide rail and are in clearance fit with the side wall of the arc-shaped guide rail; the two groups of pulleys are driven by a first driving mechanism and move along the circumferential direction of the arc-shaped guide rail;
the up-down lifting mechanism comprises a second support fixed on the sliding seat, a ball screw mechanism is arranged in the second support, the output end of the ball screw mechanism is connected with a second sliding block, and the second sliding block is connected with the brushing mechanism;
the brushing mechanism comprises a first support, a second driving mechanism is installed in the first support, the second driving mechanism drives the two first sliding blocks to be relatively close to or far away from the first support, and the rolling brushing mechanism is installed at one end, extending out of the first support, of the two first sliding blocks.
The upper portion of the arc-shaped guide rail protrudes outwards from left to right and is matched with the pulley, and the lower portion of the arc-shaped guide rail is provided with a rack.
The first driving mechanism comprises a third motor, the third motor is coaxially connected with the pulley and the gear on the outer side, and the gear is meshed with the rack on the arc-shaped guide rail.
The ball screw mechanism comprises a second screw rod, two ends of the second screw rod are mounted on the second support through bearings, one end of the second screw rod extends out to be connected with the fourth motor, a second sliding block is connected to the second screw rod in a threaded mode, and the second sliding block extends out of a limiting groove on one side of the second support.
The second driving mechanism comprises a first screw rod, two ends of the first screw rod are arranged on the first support through bearings, and one end of the first screw rod extends out to be connected with the first motor; two sections of thread sections with opposite rotation directions are respectively arranged on the first screw rod, and the two first sliding blocks are respectively in threaded connection with the positive thread section and the negative thread section.
The rolling brush mechanism comprises a brush roll, bristles are arranged on the brush roll, and one end of the brush roll is installed on the first sliding block through a bearing and can rotate along the axis of the brush roll; the brush roller is coaxially provided with a driven wheel, a second motor is arranged on the corresponding first sliding block and is coaxially connected with the driving wheel, and a belt is wound between the driven wheel and the driving wheel.
The porcelain insulator cleaning device can rotate by a large margin around the porcelain insulator by arranging the annular moving mechanism, can move up and down by arranging the up-down lifting mechanism, can enable the two rolling brush mechanisms to be close to the porcelain insulator by arranging the two rolling brush mechanisms which can be close to or far away from each other, and can carry out brushing by clamping from left to right; the device can complete simultaneous sweeping and brushing in the upper and lower circumferential directions, so that the porcelain insulator is cleaned completely.
Drawings
The invention will be further explained with reference to the following figures and examples:
fig. 1 is a front view (partially cut away) of the present invention.
Fig. 2 is a plan view (partially cut away) of the present invention.
Fig. 3 is a schematic view of the connection between the middle sliding seat and the arc-shaped guide rail according to the present invention.
Fig. 4 is a schematic structural view of the middle arc-shaped guide rail of the present invention.
In the figure: the brush cleaning machine comprises an arc-shaped guide rail 1, a brush roller 2, a first motor 3, a first screw rod 4, a first sliding block 5, bristles 6, a second motor 7, a third motor 8, a fourth motor 9, a second screw rod 10, a second sliding block 11, a second support 12, a first support 13, a sliding seat 14, a gear 15, a rack 16, a pulley 17, an annular moving mechanism 18, an up-down lifting mechanism 19, a cleaning mechanism 20, a driven wheel 21, a driving wheel 22 and a positioning groove 23.
Detailed Description
As shown in FIG. 1, the porcelain insulator cleaning device comprises an annular moving mechanism 18, an up-down lifting mechanism 19 and a cleaning mechanism 20.
Specifically, the annular moving mechanism 18 comprises a sliding seat 14, two vertical rotating shafts are mounted at the lower end of the sliding seat 14 through bearings, pulleys 17 are fixed at the lower ends of the rotating shafts, the pulleys 17 are steel grooved wheels, and the middle of each steel grooved wheel is thin and the two ends of each steel grooved wheel are thick. Two sets of steel sheaves respectively with arc guide rail 1's inner circle and outer lane lateral wall clearance fit, form the centre gripping, make pulley 17 both can follow arc guide rail 1 and slide like this, spacing about going on pulley 17 simultaneously, avoid the slippage. In order to drive the sliding seat 14 to slide along the circumferential direction of the arc-shaped guide rail 1, a third motor 8 is arranged on the sliding seat 14, the third motor 8 is coaxially connected with an outer pulley 17 and a gear 15, and the gear 15 is meshed with a rack 16 on the arc-shaped guide rail 1. The driving part can be more stable by the engagement of the gear 15 and the rack 16, and the walking is completed when the third motor 8 is started and the stopping is completed when the third motor 8 is stopped.
The two ends of the arc-shaped guide rail 1 are provided with limit baffles, so that the pulley 17 can be prevented from being separated from the arc-shaped guide rail 1.
The up-down lifting mechanism 19 comprises a second support 12, the second support 12 is a hollow shell, and the hollow shell is vertically fixed on the sliding base 14. A second screw rod 10 is arranged in the hollow shell, the upper end and the lower end of the second screw rod 10 are mounted on a second support 12 through bearings, one end of the second screw rod extends out to be connected with a fourth motor 9, a second sliding block 11 is connected to the second screw rod 10 in a threaded mode, a supporting plate is fixed on the second sliding block 11, and the supporting plate extends out of a positioning groove 23 on one side of the second support 12.
As shown in fig. 1-2, the cleaning mechanism 20 includes a first support 13, and the first support 13 is also a hollow housing, and the hollow housing is horizontally fixed on a support plate extending from the second slide block 11. A first screw rod 4 is arranged in the first support 13, two ends of the first screw rod 4 are arranged on the first support 13 through bearings, and one end of the first screw rod extends out to be connected with the first motor 3; two sections of thread sections with opposite rotation directions are respectively arranged on the first screw rod 4, the two first sliding blocks 5 are respectively in threaded connection with the positive thread section and the negative thread section, and the two first sliding blocks 5 extend out of the first support 13 to be connected with the rolling brush mechanism.
The rolling brush mechanism comprises a brush roll 2, bristles 6 are arranged on the brush roll 2, and one end of the brush roll 2 is mounted on a first sliding block 5 through a bearing and can rotate along the axis of the brush roll; the brush roller 2 is coaxially provided with a driven wheel 21, the corresponding first sliding block 5 is provided with a second motor 7, the second motor 7 is coaxially connected with a driving wheel 22, and belts are wound on the driven wheel 21 and the driving wheel 22.
The working principle and the process are as follows: when the device is used, the arc-shaped guide rail 1 is fixedly arranged on lifting equipment such as an overhead working truck, when the porcelain insulator needs to be cleaned, the device is lifted by the lifting equipment, the arc-shaped guide rail 1 is positioned on the outer side of the porcelain insulator, the porcelain insulator is positioned at the position of the circle center of the arc-shaped guide rail 1, the paired brush rolls 2 are positioned on two sides of the insulator, then the first screw rod 4 is driven to rotate by the first motor 3 to drive the paired first sliding blocks 5 to move oppositely along the first supports 13, so that brush hairs 6 on the paired brush rolls 2 are contacted with the insulator, then the paired brush rolls 2 are driven to rotate by the second motor 7 to scrape and clean the insulator, meanwhile, the gear 15 meshed with the rack 16 is driven to rotate by the third motor 8, the sliding seat 14 is driven to move along the arc-shaped guide rail 1 under the limit of the pulley 17, and the insulator is cleaned comprehensively, when the cleaning height needs to be adjusted, the fourth motor 9 drives the second screw rod 10 to rotate, the second sliding block 11 is driven to move up and down along the second support 12, accordingly, the cleaning effect of the insulator is greatly improved, stains are thoroughly cleaned, the automation degree is high, the labor intensity of operators is effectively relieved, and the cleaning efficiency is improved.
Claims (6)
1. Porcelain insulator cleaning device, its characterized in that: comprises an annular moving mechanism (18), an up-down lifting mechanism (19) and a brushing mechanism (20);
the annular moving mechanism (18) comprises a sliding seat (14), two groups of pulleys (17) are arranged on the sliding seat (14), and the two groups of pulleys (17) are respectively arranged on the inner ring and the outer ring of the arc-shaped guide rail (1) and are in clearance fit with the side wall of the arc-shaped guide rail (1); the two groups of pulleys (17) are driven by a first driving mechanism and move along the circumferential direction of the arc-shaped guide rail (1);
the up-down lifting mechanism (19) comprises a second support (12), the second support (12) is fixed on the sliding seat (14), a ball screw mechanism is arranged in the second support (12), the output end of the ball screw mechanism is connected with a second sliding block (11), and the second sliding block (11) is connected with a brushing mechanism (20);
the brushing mechanism (20) comprises a first support (13), a second driving mechanism is installed in the first support (13), the second driving mechanism drives the two first sliding blocks (5) to be relatively close to or far away from, and the rolling brushing mechanism is installed at one end, extending out of the first support (13), of each of the two first sliding blocks (5).
2. A porcelain insulator cleaning apparatus according to claim 1, wherein: the upper portion of the arc-shaped guide rail (1) protrudes outwards from left to right and is matched with the pulley (17), and the lower portion of the arc-shaped guide rail (1) is provided with a rack (16).
3. A porcelain insulator cleaning apparatus according to claim 2, wherein: the first driving mechanism comprises a third motor (8), the third motor (8) is coaxially connected with a pulley (17) and a gear (15) on the outer side, and the gear (15) is meshed with a rack (16) on the arc-shaped guide rail (1).
4. A porcelain insulator cleaning apparatus according to claim 1, wherein: the ball screw mechanism comprises a second screw rod (10), two ends of the second screw rod (10) are mounted on a second support (12) through bearings, one end of the second screw rod extends out to be connected with a fourth motor (9), a second sliding block (11) is connected to the second screw rod (10) in a threaded mode, and the second sliding block (11) extends out of a limiting groove (23) in one side of the second support (12).
5. A porcelain insulator cleaning apparatus according to claim 1, wherein: the second driving mechanism comprises a first screw rod (4), two ends of the first screw rod (4) are arranged on the first support (13) through bearings, and one end of the first screw rod extends out to be connected with the first motor (3); two sections of thread sections with opposite rotation directions are respectively arranged on the first screw rod (4), and the two first sliding blocks (5) are respectively in threaded connection with the positive thread section and the negative thread section.
6. A porcelain insulator cleaning apparatus according to claim 1, wherein: the rolling brush mechanism comprises a brush roll (2), bristles (6) are arranged on the brush roll (2), and one end of the brush roll (2) is mounted on a first sliding block (5) through a bearing and can rotate along the axis of the brush roll; the brush roller (2) is coaxially provided with a driven wheel (21), a second motor (7) is arranged on a corresponding first sliding block (5), the second motor (7) is coaxially connected with a driving wheel (22), and a belt is wound between the driven wheel (21) and the driving wheel (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920454238.XU CN209849363U (en) | 2019-04-04 | 2019-04-04 | Porcelain insulator cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920454238.XU CN209849363U (en) | 2019-04-04 | 2019-04-04 | Porcelain insulator cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209849363U true CN209849363U (en) | 2019-12-27 |
Family
ID=68936389
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920454238.XU Expired - Fee Related CN209849363U (en) | 2019-04-04 | 2019-04-04 | Porcelain insulator cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209849363U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111359939A (en) * | 2020-02-12 | 2020-07-03 | 葛飞月 | Clean maintenance device of construction equipment |
| CN111528129A (en) * | 2020-06-17 | 2020-08-14 | 李洪辉 | Animal husbandry is bred and is cleaned up device with ox back of body expelling parasite |
| CN113113873A (en) * | 2021-04-09 | 2021-07-13 | 王飞 | Concrete pole cross arm insulator cleaning device |
| CN114101128A (en) * | 2021-10-27 | 2022-03-01 | 安徽福瑞尔铝业科技有限公司 | Self-cleaning type hyperboloid aluminum veneer and manufacturing process thereof |
| CN114769202A (en) * | 2022-06-17 | 2022-07-22 | 国机传感科技有限公司 | Self-adaptive sensing device for cleaning planar heliostat |
| CN115055457A (en) * | 2022-06-14 | 2022-09-16 | 中国铁建重工集团股份有限公司 | Pipe piece cleaning device |
-
2019
- 2019-04-04 CN CN201920454238.XU patent/CN209849363U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111359939A (en) * | 2020-02-12 | 2020-07-03 | 葛飞月 | Clean maintenance device of construction equipment |
| CN111528129A (en) * | 2020-06-17 | 2020-08-14 | 李洪辉 | Animal husbandry is bred and is cleaned up device with ox back of body expelling parasite |
| CN111528129B (en) * | 2020-06-17 | 2021-11-30 | 梁方印 | Animal husbandry is bred and is cleaned up device with ox back of body expelling parasite |
| CN113113873A (en) * | 2021-04-09 | 2021-07-13 | 王飞 | Concrete pole cross arm insulator cleaning device |
| CN114101128A (en) * | 2021-10-27 | 2022-03-01 | 安徽福瑞尔铝业科技有限公司 | Self-cleaning type hyperboloid aluminum veneer and manufacturing process thereof |
| CN115055457A (en) * | 2022-06-14 | 2022-09-16 | 中国铁建重工集团股份有限公司 | Pipe piece cleaning device |
| CN114769202A (en) * | 2022-06-17 | 2022-07-22 | 国机传感科技有限公司 | Self-adaptive sensing device for cleaning planar heliostat |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191227 Termination date: 20210404 |