CN214976425U - Special equipment for cleaning inner wall of small-size crystallizer of vacuum consumable furnace - Google Patents
Special equipment for cleaning inner wall of small-size crystallizer of vacuum consumable furnace Download PDFInfo
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- CN214976425U CN214976425U CN202120122619.5U CN202120122619U CN214976425U CN 214976425 U CN214976425 U CN 214976425U CN 202120122619 U CN202120122619 U CN 202120122619U CN 214976425 U CN214976425 U CN 214976425U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 81
- 238000003860 storage Methods 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 24
- 239000010959 steel Substances 0.000 claims abstract description 24
- 238000002360 preparation method Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 abstract description 4
- 230000003749 cleanliness Effects 0.000 abstract 1
- 238000003723 Smelting Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001095 motoneuron effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
A special device for cleaning the inner wall of a small-sized crystallizer of a vacuum consumable furnace comprises a steel structure platform bracket, wherein a linear sliding guide rail is arranged on the outer side of a rod body of the steel structure platform bracket; the linear sliding guide rail is connected with the movable bracket in a sliding way; the outer end of the movable bracket is connected with the lengthened upright post; the lower end of the lengthened upright post is connected with a pneumatic motor; a crystallizer is arranged below the pneumatic motor and is arranged on a crystallizer storage rack; a rotary support is arranged on the outer side of the crystallizer and connected with a rotary motor; the crystallizer storage rack is arranged on the guide rail, and the walking motor is arranged on the crystallizer storage rack; the pneumatic cleaning part realizes the cleaning of the inner wall of the crystallizer by driving the cleaning brush head to rotate through a pneumatic motor; the crystallizer can rotate with the cleaning brush head respectively in the cleaning process, and the brush head can move up and down in the crystallizer, so that the inner wall can be cleaned uniformly, the uniformity and cleanliness of the inner wall can be improved, the efficiency can be improved, and the manpower can be saved.
Description
Technical Field
The utility model belongs to the technical field of metallurgical equipment, concretely relates to be used for vacuum consumable stove small dimension crystallizer inner wall to wash professional equipment for the vacuum consumable is smelted and is cleared up with the small dimension crystallizer inner wall that inner wall diameter is 80-120 mm.
Background
In the field of vacuum consumable smelting, the remelting of the master alloy with the diameter of 80-120mm is carried out in a vacuum consumable furnace, after the smelting is finished, the inner wall of a crystallizer needs to be cleaned, and then the smelting in the next furnace is carried out. At present, a mode for cleaning a small-size crystallizer is to use a lengthened pneumatic motor to carry out manual cleaning with a thousand-impeller, and the inner wall of the crystallizer is not uniformly cleaned, the cleaning is not clean enough, the dependence on the operation of people is large, the efficiency is low, and the labor intensity of workers is high.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model aims to provide special cleaning equipment for a small-sized crystallizer of a vacuum consumable furnace, which solves the defects of a crystallizer cleaning mode, can improve the cleaning efficiency, enables the inner wall to be cleaned more uniformly and cleanly and saves manpower; has the characteristics of easy operation, high efficiency and labor saving.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a special device for cleaning the inner wall of a small-sized crystallizer of a vacuum consumable furnace comprises a steel structure platform bracket, wherein a linear sliding guide rail is arranged on the outer side of a rod body of the steel structure platform bracket; the linear sliding guide rail and the outer end of the movable bracket are connected with the upper end of the lengthened upright post; the lower end of the lengthened upright post is connected with a pneumatic motor; the output end of the pneumatic motor is provided with a cleaning brush head; a crystallizer is arranged below the pneumatic motor and is arranged on a crystallizer storage rack; a rotary support is arranged on the outer side of the crystallizer and connected with the output end of a rotary motor; the crystallizer storage rack is arranged on the guide rail, and the walking motor is arranged on the crystallizer storage rack.
The lengthened upright post is fixedly connected with the pneumatic motor through a bolt.
A lifting motor is fixed on one side of the top end of the rod body of the steel structure platform support and is connected with one end of a ball screw through a coupler; the other end of the ball screw is fixedly connected with the steel structure platform bracket through a fixed rod.
The ball screw is arranged in parallel with the linear sliding guide rail.
The cleaning brush head is in a thousand-impeller shape, and is fixedly arranged on the pneumatic motor when the crystallizer is cleaned.
The crystallizer is provided with two stations on a guide rail, namely a preparation station and a cleaning station; the crystallizer storage rack is driven by a traveling motor to move on a guide rail to realize the switching between a preparation station and a cleaning station.
The crystallizer can rotate during cleaning, and the output end of the rotary motor and the rotary support realize rotation through the meshing of gears.
The lifting motor, the linear sliding guide rail and the ball screw are arranged on the steel structure platform bracket, so that the cleaning brush head can vertically and axially move along the crystallizer, namely vertically move up and down;
the cleaning brush head is in a thousand-impeller type, the cleaning brush head is fixedly arranged on the pneumatic motor through a bolt when the crystallizer is cleaned, and the cleaning brush head is in one-way fit with the inner wall of the crystallizer when the crystallizer is in work.
The pneumatic motor is fixedly arranged on the lengthened upright post, and the rotary support and the rotary motor are connected and arranged on the crystallizer storage rack through bolts.
The lengthened upright post is a thick-wall steel pipe, the length of the lengthened upright post is determined according to the length of the crystallizer to be cleaned, the lengthened upright post is installed and fixed on the movable support, and the installation mode is welding.
Compared with the prior art, the beneficial effects of the utility model are that:
the cleaning brush head moves up and down by adopting a ball screw pair, so that the speed of the cleaning brush head can be stably regulated in the up-and-down movement direction.
The cleaning station and the preparation station of the crystallizer are switched under the action of the guide rail and the walking motor, and when the cleaning station is used, the cleaning brush head is in one-way fit with the inner wall of the crystallizer, so that the optimal cleaning effect is achieved, and the crystallizer inner wall cleaning device is suitable for cleaning the inner walls of the crystallizers with different diameters.
The crystallizer storage rack can realize the autorotation of the crystallizer under the action of the cooperation of the rotary motor and the rotary support, and the inner wall of the crystallizer can be cleaned more uniformly and cleanly in such a way.
The utility model discloses replace artifical clearance, not only make the crystallizer inner wall wash more even, clean, improved cleaning efficiency moreover, saved the manpower.
The utility model is suitable for the inner wall cleaning work of the small-size vacuum consumable electrode furnace crystallizer with the inner wall diameter within the range of 80-120 mm. The special equipment mainly comprises a mechanical body and a pneumatic cleaning part, wherein the mechanical body mainly comprises a steel structure support, a movable support, a lifting motor, a rotary motor, a ball screw and the like; the pneumatic cleaning part realizes the cleaning of the inner wall of the crystallizer by driving the cleaning brush head to rotate through the pneumatic motor. The crystallizer and the cleaning brush head of the equipment can respectively rotate in the cleaning process, and the brush head can move up and down in the crystallizer, so that the inner wall can be uniformly cleaned.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the crystallizer and the cleaning brush head of the present invention.
In the figure: the method comprises the following steps of 1-steel structure platform support, 2-rotary motor, 3-linear sliding guide rail, 4-coupler, 5-lifting motor, 6-movable support, 7-ball screw, 8-lengthened upright post, 9-pneumatic motor, 10-cleaning brush head, 11-crystallizer, 12-rotary support, 13-crystallizer storage rack, 14-walking motor and 15-guide rail.
Detailed Description
The structure and operation of the present invention will be described in detail with reference to the accompanying drawings.
A special device for cleaning the inner wall of a small-sized crystallizer of a vacuum consumable furnace is characterized by comprising a steel structure platform bracket 1, wherein a linear sliding guide rail 3 is arranged on the outer side of a rod body of the steel structure platform bracket; the linear sliding guide rail 3 is connected with the movable bracket 6 in a sliding way; the outer end of the movable bracket 6 is connected with the upper end of the lengthened upright post 8; the lower end of the lengthened upright post 8 is connected with a pneumatic motor 9; the output end of the pneumatic motor 9 is provided with a cleaning brush head 10; a crystallizer 11 is arranged below the pneumatic motor 9, and the crystallizer 11 is arranged on a crystallizer storage rack 13; a rotary support 12 is arranged on the outer side of the crystallizer 11, and the rotary support 12 is connected with the output end of the rotary motor 2; the crystallizer storage rack 13 is arranged on the guide rail 15, and the walking motor 14 is arranged on the crystallizer storage rack 13.
The outer end of the movable bracket 6 is connected with the upper end of the lengthened upright post 8 through a transversely arranged rod body.
A lifting motor 5 is fixed on one side of the top end of the rod body of the steel structure platform support 1, and the lifting motor 5 is connected with one end of a ball screw 7 through a coupler 4; the other end of the ball screw 7 is fixedly connected with the steel structure platform support 1 through a transversely arranged fixing rod.
The ball screw 7 is arranged in parallel with the linear sliding guide rail 3.
The lengthened upright post 8 is fixedly connected with the pneumatic motor 9 through bolts.
The cleaning brush head is in a thousand-impeller shape, and is fixedly arranged on the pneumatic motor when the crystallizer is cleaned.
The crystallizer 11 is provided with two stations on a guide rail 15, namely a preparation station and a cleaning station; the switching between the preparation station and the cleaning station is realized by driving the crystallizer storage rack 13 to move on the guide rail 15 through the traveling motor 14.
The crystallizer can rotate during cleaning, and the output end of the rotary motor and the rotary support realize rotation through the meshing of gears.
The lifting motor, the linear sliding guide rail and the ball screw 7 are arranged on the steel structure platform bracket, so that the cleaning brush head can vertically and axially move along the crystallizer, namely vertically move up and down;
the cleaning brush head is in a thousand-impeller type, the cleaning brush head is fixedly arranged on the pneumatic motor through a bolt when the crystallizer is cleaned, and the cleaning brush head is in one-way fit with the inner wall of the crystallizer when the crystallizer is in work.
The pneumatic motor is fixedly arranged on the lengthened upright post, and the rotary support and the rotary motor are connected and arranged on the crystallizer storage rack through bolts.
The lengthened upright post is a thick-wall steel pipe, the length of the lengthened upright post is determined according to the length of the crystallizer to be cleaned, the lengthened upright post is installed and fixed on the movable support, and the installation mode is welding.
The up-and-down movement of the cleaning brush head is realized by a lifting motor and a ball screw, and the autorotation of the crystallizer is realized by the matching of a rotary motor and a rotary support. The crystallizer has two stations of preparation and clearance, and the round trip conversion between two kinds of stations is realized through the cooperation of walking motor and guide rail. And finally, the cleaning work of the crystallizer is realized by adjusting the relative positions of the cleaning brush head and the crystallizer and the autorotation of the cleaning brush head and the crystallizer.
Referring to fig. 1 and 2, the special equipment for cleaning the inner wall of the small-sized crystallizer of the vacuum consumable furnace comprises a steel structure support 1, a linear sliding guide rail 3, a lifting motor 5, a movable support 6 and a ball screw 7 which are fixedly connected with the steel structure support 1 through bolts; the lengthened upright post 8 is installed on the movable bracket 6 through welding, the pneumatic motor 9 is installed and fixed on the lengthened upright post 8 through bolts, and the cleaning brush head 10 is installed on the pneumatic motor 9; the crystallizer 11 is placed on a rotary support 12, and the rotary support 12 and the rotary motor 2 are fixedly installed on a crystallization storage rack 13 through bolt connection; the walking motor 14 is arranged on the crystallizer storage rack 13; the mold storage rack 13 slides on the guide rails 15.
The linear sliding guide rail 3 is fixed on the steel structure bracket 1 through a bolt, and the ball screw 7 and the guide rail 3 are installed in parallel;
the lifting motor 5 is connected with the ball screw 7 through a coupler, and the rotary motion of the lifting motor is converted into the linear motion of the cleaning brush head along the height direction of the crystallizer;
the rotary motor 2 and the rotary support 12 are meshed through a gear to drive the crystallizer 11 to automatically move;
when the crystallizer storage rack 13 is at a cleaning station, the horizontal position is right below the brush head 10, the brush head 10 is in one-way fit with the inner wall of the crystallizer 11 when the crystallizer is cleaned, and as shown in figure 2, the rotation directions of the crystallizer and the brush head are opposite, so that the inner wall of the crystallizer is cleaned.
The material of the lengthened upright post 8 is a thick-wall steel pipe, and the length of the lengthened upright post is determined according to the height of the crystallizer 11 when the lengthened upright post participates in cleaning work.
The working principle of the utility model is that (the inner wall of the crystallizer of the vacuum consumable furnace has the following special cleaning equipment in the specific use process):
firstly, switching the crystallizer storage rack 13 to a preparation station;
then, hoisting the crystallizer 11 to be cleaned on a crystallizer storage rack 13, and switching and transferring the crystallizer storage rack to a cleaning station under the driving of a traveling motor 14;
secondly, starting a lifting motor and a rotating motor, enabling a brush head to move up and down on the inner wall of the crystallizer, enabling the crystallizer to rotate and reciprocate up and down, and finishing the cleaning of the crystallizer;
finally, finishing cleaning, and switching the crystallizer support to a preparation station;
it is clear that, the utility model discloses the technical scheme who adopts not only is used for small dimension crystallizer inner wall to wash, and any is applied to this scheme or design on other different professional equipment all belongs to the protection scope of this patent.
The present invention has been described in detail with reference to the attached drawings, and any modification or deformation based on the present invention is within the protection scope of the present invention.
Claims (6)
1. A special device for cleaning the inner wall of a small-sized crystallizer of a vacuum consumable furnace is characterized by comprising a steel structure platform support (1), wherein a linear sliding guide rail (3) is arranged on the outer side of a rod body of the steel structure platform support; the linear sliding guide rail (3) is connected with the movable bracket (6) in a sliding way; the outer end of the movable bracket (6) is connected with the upper end of the lengthened upright post (8); the lower end of the lengthened upright post (8) is connected with a pneumatic motor (9); a cleaning brush head (10) is arranged at the power end of the pneumatic motor (9); a crystallizer (11) is arranged below the pneumatic motor (9), and the crystallizer (11) is arranged on a crystallizer storage rack (13); a rotary support (12) is arranged on the outer side of the crystallizer (11), and the rotary support (12) is connected with the output end of the rotary motor (2); the crystallizer storage rack (13) is arranged on the guide rail (15), and the walking motor (14) is arranged on the crystallizer storage rack (13).
2. The special equipment for cleaning the inner wall of the crystallizer with the small specification for the vacuum consumable furnace according to the claim 1, wherein a lifting motor (5) is fixed on one side of the top end of a rod body of the steel structure platform support (1), and the lifting motor (5) is connected with one end of a ball screw (7) through a coupler (4); the other end of the ball screw (7) is fixedly connected with the steel structure platform bracket (1) through a fixed rod.
3. The special equipment for cleaning the inner wall of the crystallizer with the small specification of the vacuum consumable furnace as recited in claim 1, wherein the cleaning brush head is in a form of a thousand impeller, and the cleaning brush head is fixedly arranged on a pneumatic motor when the crystallizer is cleaned.
4. The special equipment for cleaning the inner wall of the crystallizer with the small specification for the vacuum consumable furnace is characterized in that the crystallizer (11) is provided with two stations on a guide rail (15), namely a preparation station and a cleaning station; the crystallizer storage rack is driven by a traveling motor (14) to move on a guide rail (15) to realize the switching between a preparation station and a cleaning station.
5. The special equipment for cleaning the inner wall of the crystallizer with the small specification of the vacuum consumable furnace as recited in claim 1, wherein the crystallizer can rotate during cleaning, and the output end of the rotary motor and the rotary support realize rotation through the meshing of gears.
6. The special equipment for cleaning the inner wall of the crystallizer with the small specification for the vacuum consumable furnace according to the claim 2, wherein the ball screw (7) is arranged in parallel with the linear sliding guide rail (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120122619.5U CN214976425U (en) | 2021-01-18 | 2021-01-18 | Special equipment for cleaning inner wall of small-size crystallizer of vacuum consumable furnace |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120122619.5U CN214976425U (en) | 2021-01-18 | 2021-01-18 | Special equipment for cleaning inner wall of small-size crystallizer of vacuum consumable furnace |
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| CN214976425U true CN214976425U (en) | 2021-12-03 |
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| CN202120122619.5U Active CN214976425U (en) | 2021-01-18 | 2021-01-18 | Special equipment for cleaning inner wall of small-size crystallizer of vacuum consumable furnace |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114986904A (en) * | 2022-05-30 | 2022-09-02 | 南京理工大学 | Automatic ultrasonic vibration cleaning device and cleaning method for energetic material 3D printer barrel |
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2021
- 2021-01-18 CN CN202120122619.5U patent/CN214976425U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114986904A (en) * | 2022-05-30 | 2022-09-02 | 南京理工大学 | Automatic ultrasonic vibration cleaning device and cleaning method for energetic material 3D printer barrel |
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