CN211103300U - Rust removal device convenient to change broken scale roller - Google Patents

Abstract

The utility model relates to a rust cleaning device convenient for replacing scale breaking rollers, which comprises a first frame, wherein the top of the first frame is provided with an upper support, the upper support is provided with an upper beam, the upper beam is connected with an upper beam driving mechanism, and the upper beam horizontally moves along the upper support under the action of the upper beam driving mechanism; a working main beam is connected below the upper beam, a bearing seat for bearing the scale breaking roller is arranged below the working main beam, the bearing seat comprises a first bearing seat and a second bearing seat which are arranged in a left-right opposite mode, the second bearing seat is fixedly connected with the working main beam, and a driving motor is arranged beside the second bearing seat; the bearing seat moves left and right relative to the working main beam and stays at a set position. When the scale breaking roller needs to be disassembled, the upper beam driving mechanism drives the upper beam to horizontally move, so that the second bearing seat is separated from one end of the scale breaking roller; and the first bearing seat moves towards the direction far away from the second bearing seat, so that the first bearing seat is separated from the other end of the scale breaking roller.

Description

Rust removal device convenient to change broken scale roller

Technical Field

The utility model belongs to the technical field of metal surface treatment, especially, relate to a rust cleaning device convenient to change broken scale roller.

Background

The steel plate is produced and often needs to pass a period of time to come to practical use, and in this period of time, because of steel plate self attribute reason can lead to the steel plate surface to rust, influences practical use, therefore need to carry out the rust cleaning to the steel plate before carrying out metal product processing with the steel plate and handle.

The prior method for removing rust on the surface of a steel plate is generally an acid pickling rust removal method. The principle is that the chemical reaction between acid in the acid washing solution and metal oxide is utilized to dissolve the metal oxide, so as to remove the rust and dirt on the surface of the steel. However, after the steel plate is pickled and derusted, a large amount of clear water is required for cleaning and passivating, and a large amount of waste water, waste acid and acid mist formed by the steel plate cause environmental pollution. If not properly treated, the metal surface can be over-etched to form pits. Under the severe situation of haze, river pollution and land pollution on ten surfaces in various places and the environmental protection pressure of public opinion, the national strong pollution control has more and more strong decisions. For enterprises still adopting the pickling process for rust removal, the environmental protection pressure is getting larger and larger. The method selects new environment-friendly derusting process equipment as soon as possible, and is in the very beginning.

There are also some physical rust removing ways, and the rust removing and polishing process for the surface of the steel plate in the technical field adopts a disc brush or abrasive belt rust removing mechanical device at present, but in practice, on one hand, the rust removing way has poor rust removing quality and low rust removing efficiency and cannot completely clean the surface of the steel plate; on the other hand, when the disc brush or the abrasive belt is worn and needs to be replaced, the manual operation is often needed for a long time, and time and labor are wasted.

The scale breaking roller is provided with a grinding brush rod made of nylon materials, and the grinding brush rod is gradually abraded in use, so that the roller changing operation is needed, a bearing seat needs to be manually detached before the roller changing operation, a new scale breaking roller is replaced, and the descaling device is quite time-consuming, labor-consuming and low in efficiency.

Disclosure of Invention

In order to solve the technical problem, the utility model aims at providing a rust cleaning device convenient to change broken scale roller, this rust cleaning device set up the entablature with one of them bearing frame into movable for the bearing frame at broken scale roller both ends can be thrown off broken scale roller or with broken scale roller installation together, has realized the automatic dismantlement and the change of broken scale roller, and efficiency has obtained the improvement, has saved the manpower, has realized the automation.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the rust removing device convenient for replacing the scale breaking roller comprises a first machine frame, wherein an upper support is arranged at the top of the first machine frame, an upper beam is arranged on the upper support, the upper beam is connected with an upper beam driving mechanism, and the upper beam horizontally moves along the upper support under the action of the upper beam driving mechanism; a working main beam is connected below the upper beam, a bearing seat for bearing the scale breaking roller is arranged below the working main beam, the bearing seat comprises a first bearing seat and a second bearing seat which are arranged in a left-right opposite mode, the second bearing seat is fixedly connected with the working main beam, and a driving motor is arranged beside the second bearing seat; the bearing seat moves left and right relative to the working main beam and stays at a set position.

Preferably, the two sides of the upper bracket are provided with first linear sliding rails, the first linear sliding rails are provided with first linear sliding blocks, the upper beam is fixedly connected with the first linear sliding blocks, and the upper beam driving mechanism drives the upper beam to move along the first linear sliding rails. Therefore, the horizontal movement of the upper beam can be realized, so that the working main beam is driven to horizontally move, and the second bearing seat can be close to or far away from the end part of the scale breaking roller as required.

Preferably, the upper beam driving mechanism is composed of an upper beam speed reducing motor and an upper beam driving screw rod, the output end of the upper beam speed reducing motor is connected with the upper beam driving screw rod, one end of the upper beam driving screw rod is limited on a screw rod seat arranged on the upper support, so that the upper beam driving screw rod can only rotate along the screw rod seat, a screw nut is in threaded connection with the upper beam driving screw rod, the screw nut is fixedly connected with the upper beam, and the upper beam driving screw rod drives the screw nut and the upper beam to synchronously move while rotating.

Preferably, a slide rail supporting seat is arranged at the end, close to the first bearing seat, of the working main beam, an axle seat slide rail is mounted on the slide rail supporting seat, and a movable axle seat slide block is mounted on the axle seat slide rail; the first bearing seat is installed on the shaft seat sliding block and moves back and forth along the shaft seat sliding rail through the shaft seat sliding block under the action of the shaft seat driving device. Therefore, the first bearing seat moves along the shaft seat sliding rail through the shaft seat sliding block to be close to or far away from the end part of the scale breaking roller according to requirements.

Preferably, the shaft seat driving device is a driving oil cylinder arranged on the bottom surface of the end, provided with the shaft seat sliding rail, of the working main beam, the driving oil cylinder is hinged with an oil cylinder seat arranged on the bottom surface of the working main beam, and a hydraulic rod of the driving oil cylinder is connected with the first bearing seat on the same side and used for driving the first bearing seat to move back and forth along the shaft seat sliding rail.

Preferably, one side of each of the two bearing seats I and one side of each of the two opposite bearing seats II are respectively provided with a base, the bases are rotatably arranged on the bearing seats I and the bearing seats II, a plurality of screw rods are uniformly arranged on the end surfaces of the bases along the circumferential direction, internal gears penetrate through the screw rods, elastic pieces acting on the internal gears are sleeved on the screw rods, the elastic pieces are arranged between the internal gears and the bases, the screw rods are also connected with adjusting nuts for preventing the internal gears from falling off, and the bases and the internal gears synchronously rotate through the screw rods; a gear shaft is sleeved in the inner gear in an engaged manner, and the gear shaft and the base are relatively fixed along the circumferential direction; the exposed end of the gear shaft is provided with a cavity for the shaft head to insert, and the exposed end of the gear shaft is retracted inwards relative to the front end surface of the inner gear to leave a space.

Preferably, the gear teeth distributed on the inner ring of the internal gear comprise long teeth and short teeth along the axial direction of the internal gear, the long teeth and the short teeth are staggered along the circumferential direction, and the short teeth are retracted into the inner ring from the front end surface of the internal gear along the axial direction to leave a gap; the gap comprises: the large gap is reserved between two adjacent long teeth, and the small gap is formed between two adjacent long teeth and short teeth. Therefore, the outer gear can enter the inner gear step by step, firstly enters a larger gap, and then enters a smaller gap of the inner gear through rotary extrusion and reverse thrust to realize complete meshing.

The method for replacing the scale breaking roller based on the rust removing device comprises the following steps:

firstly, when the descaling roll normally works, two ends of the descaling roll rotate around a bearing seat I and a bearing seat II under the action of a driving motor;

when the scale breaking roller needs to be disassembled, the upper beam driving mechanism drives the upper beam to horizontally move, so that the second bearing seat is separated from one end of the scale breaking roller; the first bearing seat moves towards the direction far away from the second bearing seat, so that the first bearing seat is separated from the other end of the scale breaking roller;

thirdly, when a new scale breaking roller needs to be installed, the first bearing seat moves towards the direction close to the second bearing seat, so that the shaft head at one end of the scale breaking roller is inserted into the cavity of the inner gear shaft of the adjacent first bearing seat; the upper beam driving mechanism drives the upper beam to horizontally move, so that the shaft head at the other end of the scale breaking roller is inserted into the cavity of the inner gear shaft of the bearing seat II; at the moment, the scale breaking roller is suspended, the driving motor rotates, the first bearing seat continuously moves close to the second bearing seat, an outer gear with teeth is fixedly arranged on the head of the scale breaking roller, the inner gear is reversely pressed by the outer gear, the elastic piece is compressed to generate elastic force, when a gap is aligned with the teeth, the inner gear moves back under the action of the elastic force, the outer gear firstly enters the gap, and then the teeth of the outer gear enter a small gap formed between the long teeth and the short teeth to realize complete meshing with the inner gear.

Preferably, the outer gear is a comb gear, and the number of teeth on the outer gear is less than that of the teeth on the inner gear; if the outer gear enters the space and then cannot enter the small gap between the long tooth and the short tooth temporarily, the inner gear continues to translate, the inner gear presses the elastic piece again to enable the elastic piece to generate elastic force, at the moment, the gear shaft continues to rotate, when the teeth are aligned to the small gap between the long tooth and the short tooth, the elastic piece releases the elastic force again to push the inner gear back towards the scale breaking roller, finally, the teeth enter the small gap between the long tooth and the short tooth, the inner gear and the outer gear complete sleeving and meshing, power connection between the long tooth and the short tooth is achieved, and the scale breaking roller rotates along with the inner gear.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses this rust cleaning device sets up the entablature with one of them bearing frame into movable for the bearing frame at broken scale roller both ends can throw off the broken scale roller or with broken scale roller installation together, has realized the automatic dismantlement and the change of broken scale roller, and efficiency has obtained the improvement, has saved the manpower, has realized the automation.

Furthermore, the gear shaft is sleeved in the internal gear in an engaged manner, the gear shaft is fixed in the circumferential direction and can move in the axial direction, the gear shaft is inserted into two ends of the scale breaking roller in the process of installing the scale breaking roller, the external gears positioned at two ends of the scale breaking roller abut against the front end face of the internal gear, the teeth of the external gear are aligned to the inter-tooth gaps of the internal gear through the rotation of the internal gear, the internal gear is sleeved in the external gear through the translation of the internal gear and the internal gear is pushed back to generate elastic force, and the power connection between the.

Drawings

FIG. 1 is a block diagram of a steel plate derusting production line.

FIG. 2 is a first structural schematic diagram of a steel plate surface deruster.

Fig. 3 is a partially enlarged view of a portion a in fig. 2.

Fig. 4 is a partially enlarged view at B in fig. 2.

FIG. 5 is a second structural schematic diagram of the steel plate surface deruster.

Fig. 6 is a front view of the steel plate surface rust removing machine.

FIG. 7 is a plan view of the steel plate surface rust removing machine.

Fig. 8 is a side view of the steel plate surface rust removing machine.

FIG. 9 is a first structural schematic diagram of a lifting derusting mechanism.

FIG. 10 is a schematic structural diagram II of a liftable derusting mechanism.

FIG. 11 is a third structural schematic diagram of a lifting rust removal mechanism.

FIG. 12 is a fourth structural schematic diagram of a lifting rust removal mechanism.

Fig. 13 is a partial enlarged view at C in fig. 12.

FIG. 14 is a front view of the lifting rust removing mechanism (complete installation of the scale breaking roller).

FIG. 15 is the bottom view of the lifting rust removing mechanism (the scale breaking roller is completely separated).

FIG. 16 is a top view of the liftable rust removing mechanism.

FIG. 17 is a side view of a liftable rust removing mechanism.

Fig. 18 is a front view of the liftable descaling mechanism (the scale breaking roller is completely detached).

FIG. 19 is a schematic structural diagram of a lifting rust removing mechanism.

FIG. 20 is a schematic structural diagram six of the lifting rust removing mechanism (without the scale breaking roller).

Fig. 21 is a seventh structural schematic diagram of the lifting rust removing mechanism (without the scale breaking roller).

Fig. 22 is a partial enlarged view at D in fig. 21.

Fig. 23 is a schematic structural view of the internal gear.

FIG. 24 is a first schematic structural diagram of a roll changing trolley.

FIG. 25 is a top view of the roll change carriage.

FIG. 26 is a second plan view of the roll change carriage.

FIG. 27 is a side view I of the roll change cart.

FIG. 28 is a second schematic structural view of the roll changing cart.

FIG. 29 is a second side view of the roll change carriage.

FIG. 30 is a third side view of the roll change carriage.

FIG. 31 is a side view four of the roll change carriage.

FIG. 32 is a third schematic structural view of the roll changing cart.

Fig. 33 is a schematic structural view of the roll changing mechanism.

Fig. 34 is a partial enlarged view at E in fig. 33.

FIG. 35 is a fourth schematic structural view of the roll changing cart.

FIG. 36 is a schematic view of the roller change mechanism in cooperation with the scale breaking roller.

Fig. 37 is a schematic view of the main structure of the roll changing mechanism.

Fig. 38 is a schematic view of the internal structure of the gear shaft and the internal gear sleeve.

Detailed Description

The following describes in detail an embodiment of the present invention with reference to the drawings. In this embodiment, the steel plate is used as a reference, the steel plate is moved forward and backward in the production line, the left and right sides of the steel plate moving direction are defined as left and right, the vertical direction is defined as up and down, and the upper, lower, left, right, and the like are defined based on the above. In the present embodiment, the roll shaft for removing rust from the surface of the steel sheet is referred to as a "scale breaking roll".

The utility model discloses a rust cleaning device convenient to change broken scale roller is the important component part of steel sheet rust cleaning production line, and the following is to whole detailed descriptioning:

the steel plate derusting production line shown in figure 1 comprises a plurality of steel plate surface derusters 1, a plurality of steel plate side derusters 2 and a trolley track 3, wherein the steel plate surface derusters 1, the steel plate side derusters 2 and the trolley track 3 are arranged on one side of the production line in parallel, and a roller changing trolley 4 capable of sliding back and forth along the trolley track is arranged on the trolley track 3. Some of the steel plate surface derusters 1 are used for treating rust on the upper surface of a steel plate and are called steel plate upper surface derusters, and the other are used for treating rust on the lower surface of the steel plate and are called steel plate lower surface derusters. Theoretically, the steel plate surface derusters 1 and the steel plate side derusters 2 can be arranged at will to achieve a comprehensive derusting effect on a steel plate, but for convenience of maintenance, the steel plate upper surface derusters are concentrated into one group, the steel plate lower surface derusters are concentrated into one group, the steel plate side derusters 2 are concentrated into one group, and the steel plate side derusters 2 are arranged between the steel plate lower surface derusters and the steel plate lower surface derusters.

As shown in fig. 2 and 5 to 8, the steel plate surface rust remover 1 comprises a first frame 11, a pinch roll mechanism 12 and a liftable rust removing mechanism 13. The lifting rust removal mechanism 13 is arranged at the upper part of the first frame 11 and used for carrying out rust removal treatment on the surface of the steel plate, the pinch roll mechanism 12 is arranged on one side of the first frame 11 below the lifting rust removal mechanism 13, and the pinch roll mechanism 12 is arranged facing the traveling direction of the steel plate and used for limiting the steel plate to move up and down. The first frame 11 includes a base 111, side plates 112 positioned at left and right sides of the base 111, and an upper bracket 113 opposite to the base 111. The side plate 112 is provided with a U-shaped hole 1121. The upper bracket 113 is formed by surrounding and fixing steel beams on the periphery, and the liftable derusting mechanism 13 is installed in the center of the upper bracket 113. The roll changing rails 14 are arranged between the two opposite U-shaped hole grooves 1121, the roll changing rails 14 are symmetrically arranged, and the scale breaking rolls 134 are arranged above the two roll changing rails 14.

The pinch roll mechanism 12 is arranged on one side of the base 111, and the whole pinch roll mechanism 12 is perpendicular to the running direction of the steel plate on the assembly line. The pinch roller mechanism 12 includes two vertical beams 121 arranged in parallel between the two side plates 112, and a pair of horizontally arranged counter rollers 122 are mounted on the vertical beams 121. The steel sheet is sandwiched between the pair of rollers. In order to enable the steel plates to be fixed in the vertical direction, and also in order to enable the two counter rollers 122 to grip the steel plates of different thicknesses; we set the upper one of the pair rollers 122 to be movable in the vertical direction and fixed. The specific structure is shown in fig. 4. Two pair roller lifting and clamping mechanisms 123 are oppositely arranged on the two vertical beams 121. The pair-roller lifting and clamping mechanism 123 includes a pair-roller lifting cylinder 1231, a pair-roller shaft seat 1232, a lifting gear 1233, and a lifting rack 1234. The upper roller pair 122 has two ends fixed in the roller bases 1232. The pair-roller lifting cylinder 1231 is connected with the pair-roller shaft seat 1232 and used for driving the pair-roller shaft seat 1232 to move in the vertical direction. The lifting gear 1233 is installed outside the pair of roller seats 1232, and the lifting rack 1234 is fixedly installed on the vertical beam 121. After the steel plate enters between the pair rollers 122, the pair roller lifting cylinder 1231 drives the pair roller shaft seat 1232 to move downwards to clamp the steel plate, and in the process, the lifting gear 1233 moves downwards and keeps a meshed state with the lifting rack 1234; a barrier 1235 for restricting the outward movement of the lifting gear 1233 in the axial direction thereof is fixed to the lifting rack 1234.

As shown in fig. 3 and 9 to 23, the liftable rust removing mechanism 13 includes an upper beam 131, a work main beam 132, a bearing seat 133, and a scale breaking roller 134, and the work main beam 132 is disposed below the upper beam 131. The upper beam 131 is provided with a lifting motor 135, a corner device 136, a connecting shaft 137, and a lifting mechanism 138. The corner device 136 is located in the center of the upper beam 131, two sides of the corner device 136 are respectively provided with a connecting shaft 137, one end of the connecting shaft 137 is installed on the corner device 136, the other end of the connecting shaft 137 is matched with the lifting mechanism 138, the lifting motor 135 is connected with the corner device 136 and used for driving the connecting shaft 137 to rotate and further pushing the lifting mechanism 138 to operate, and the working main beam 132 moves in the vertical direction under the driving of the lifting mechanism 138 as the lower end of the lifting mechanism 138 is connected with the working main beam 132; the number of the bearing seats 133 is two, namely a bearing seat I13300 and a bearing seat II 13301, the two bearing seats 133 are respectively arranged on two sides of the lower end of the working main beam 132, and two ends of the scale breaking roller 134 are respectively arranged on the two bearing seats 133.

The up-down adjustment process of the work head beam 132 is as follows: the output end of the lifting motor 135 drives the connecting shaft 137 to rotate through the corner device to drive the lifting mechanism 138 to act, wherein the lifting mechanism 138 is a worm gear mechanism, namely, a synchronously rotating worm gear is fixedly arranged at the other end of the connecting shaft 137, the worm gear is meshed with a vertically arranged worm, the worm is arranged in a worm protective sleeve 1381, the lower end of the worm penetrates through the upper beam 131 to be connected with the work main beam 132, and the lifting mechanism finally drives the work main beam 132 to move in the vertical direction to realize the lifting of the scale breaking roller.

The front side and the rear side of the upper bracket 113 are provided with first linear sliding rails 15, the first linear sliding blocks 16 are arranged on the first linear sliding rails 15, and the lower ends of the upper beams 131 are fixed on the first linear sliding blocks 16. An upper beam driving mechanism 17 is installed on one side of the left side and the right side of the upper bracket 113, and the upper beam driving mechanism 17 is used for driving the upper beam 131 to move back and forth along the first linear slide rail 15. The upper beam driving mechanism 17 is composed of an upper beam speed reducing motor 171 and an upper beam driving screw 172, wherein the upper beam speed reducing motor 171 drives the upper beam driving screw 172 so as to drive the upper beam 131 to move back and forth; specifically, the output end of the upper beam reduction motor 171 is connected to the upper beam driving screw 172, one end of the upper beam driving screw 172 is restricted on the screw seat 173, so that the upper beam driving screw 172 can only rotate along the screw seat 173, and the other end of the upper beam driving screw 172 is threadedly connected to a nut (not shown) which is fixedly connected to the upper beam 131, so that the upper beam driving screw 172 rotates and simultaneously drives the nut and the upper beam 131 to synchronously move.

Two groups of through holes 1311 are arranged on the left side and the right side of the upper beam 131, each group of through holes 1311 consists of four through holes 1311 which are arranged in a rectangular shape, and each through hole 1311 is provided with a guide sleeve 1312; two groups of guide rods 1321 are respectively installed at two ends of the working main beam 132, each group of guide rods 1321 includes 4 guide rods, and the guide rods 1321 are located at four vertices of a rectangle, and the four guide rods 1321 on the same side are respectively penetrated through the four guide sleeves 1312 on the same side.

Through the arrangement of the first linear sliding rail and the first linear sliding block, the upper beam arranged on the first linear sliding block can move back and forth along the first linear sliding rail, the effective length (indicating the effective part for removing rust) of the scale breaking roller is larger than the width of the steel plate, the scale breaking roller moves back and forth along with the upper beam, the utilization efficiency of the scale breaking roller can be increased, and the service life of the scale breaking roller is prolonged.

As shown in fig. 9-15, a slide rail supporting seat 1320 is disposed at an end of the working assembly beam 132 away from the upper beam driving mechanism 17, an axle seat slide rail 1322 is mounted on the slide rail supporting seat 1320, and a movable axle seat slider 1323 is mounted on the axle seat slide rail 1322; the first bearing seat 13300 is mounted on the shaft seat sliding block 1323 and moves back and forth along the shaft seat sliding rail 1322 through the shaft seat sliding block 1323. The second bearing seat 13301 is installed at an end of the working main beam 132 opposite to the first bearing seat 13300, and the second bearing seat 13301 is fixedly arranged.

The bearing seat I13300 moves back and forth along the shaft seat slide rail 1322 through the shaft seat slide block 1323 under the action of the shaft seat driving device; the shaft seat driving device is a driving oil cylinder 139 arranged on the bottom surface of the end, provided with a shaft seat slide rail 1322, of the working main beam 132, the driving oil cylinder 139 is hinged with an oil cylinder seat 1390 arranged on the bottom surface of the working main beam 132, and a hydraulic rod of the driving oil cylinder 139 is connected with a bearing seat 13300 on the same side and used for driving the bearing seat 13300 to move back and forth along the shaft seat slide rail 1322.

In order to prevent the descaling roll 134 from being disengaged due to the movement of the bearing seat along the shaft seat rail 1322 caused by the decompression of the driving cylinder 139 in the operating state, as shown in fig. 11, a safety pin 13231 is disposed on the shaft seat slider 1323, the safety pin 13231 is L-shaped and may be disposed on the shaft seat slider 1323 in advance, for example, the safety pin 13231 is in threaded connection with the shaft seat slider 1323, the safety pin 13231 has a locking head 13233, a plurality of locking holes 13232 are disposed on the shaft seat rail 1322, in the operating state, after the bearing seat 13300 is moved in place, the safety pin 13231 is rotated to insert the locking head 13233 into the adjacent locking hole 13232, so that the shaft seat slider 1323 and the shaft seat rail 1322 are locked, thereby effectively preventing the occurrence of the failure of disengagement of the descaling roll caused by the movement of the bearing seat along the shaft seat rail 1322 caused by the decompression of the driving cylinder 139, certainly, a mounting hole may be disposed on the slider 1323, and the safety pin 13231 may be inserted into the mounting hole after the bearing seat 13300 is moved in place.

A driving motor 1400 is arranged beside the bearing seat II 13301, inner gears 1331 are respectively and rotatably arranged on the opposite surfaces of the bearing seat I13300 and the bearing seat II 13301, shaft heads 1339 at two ends of the descaling roll 134 are respectively and fixedly sleeved with spline couplings with teeth on the peripheries, the spline couplings can be called as outer gears 1332 in an image mode, in a working state, the outer gears 1332 are in sleeve joint engagement with the inner gears 1331, the driving motor 1400 drives the inner gears 1331 to rotate, and then the outer gears 1332 and the descaling roll 134 are driven to rotate together to perform descaling work.

When the scale breaking roller 134 is worn more and needs to be replaced with a new roller, the roller is detached more easily, namely, the shaft seat slide rail 1322 and the shaft seat slide block 1323 are arranged on the working main beam 132, the bearing seat I13300 arranged on the shaft seat slide block 1323 can move along the shaft seat slide rail 1322, in the roller replacing operation, the roller replacing mechanism extends into the steel plate surface deruster along the roller replacing track, the lifting motor drives the lifting mechanism to operate, the working main beam 132 descends, the scale breaking roller falls on the roller replacing mechanism, the driving oil cylinder 139 pulls back at the moment, the bearing seat I13300 moves outwards along the shaft seat slide rail 1322, one end of the scale breaking roller is separated from the bearing seat I13300, the upper beam driving mechanism 17 drives the upper beam 131 to move along the first linear slide rail 15, the other end of the scale breaking roller is also separated from the bearing seat II 13301, and the roller replacing mechanism is withdrawn to take out.

Afterwards, a new scale breaking roller extends into the steel plate surface deruster by the roller changing mechanism, the lifting motor drives the lifting mechanism to operate, the working main beam descends to a proper position, the upper beam driving mechanism drives the upper beam to move along the first linear sliding rail, a shaft head at one end of the scale breaking roller is installed in a close bearing seat II, the bearing seat I moves inwards along the shaft seat sliding rail at the moment, a shaft head at the other end of the scale breaking roller is also installed in the close bearing seat I, and the lifting motor drives the lifting mechanism to operate, so that the working main beam moves to a working preparation position. Since the axial movement of the upper beam 131 is mainly depended on the bearing seat-13300 during the roll-loading action, it is difficult for the teeth of the external gear 133 to directly align with the teeth gaps of the internal gear 1331, and in order to solve this problem, the present embodiment provides the following solutions:

as shown in fig. 22, an elastic auxiliary mechanism is installed on opposite sides of the two bearing seats 133, the elastic auxiliary mechanism includes a circular base 1333, the base 1333 is rotatably installed on the bearing seat i 13300 and the bearing seat ii 13301, four screw rods 1334 are uniformly installed on the end surface of the base 1333, each screw rod is sleeved with a first disc spring 1335, an internal gear 1331 is inserted through the four screw rods 1334, and the base 1333 and the internal gear 1331 can synchronously rotate; one end of the first disc spring 1335 is in contact with the base 1333, and the other end of the first disc spring 1335 is in contact with the inner gear 1331; the other end of the screw 1334 is provided with an adjusting nut 1336 and a washer 1338. The shaft heads 1339 at the two ends of the scale breaking roller 134 are respectively fixedly sleeved with an external gear 1332, and the internal gear 1331 and the external gear 1332 are meshed with each other to complete the installation of the scale breaking roller 134. The internal gear 1331 is inserted through the four threaded rods 1334, and the rear end face 1500 thereof abuts against the first disc spring 1335, and the front end face 13310 thereof abuts against the washer 1338. A gear shaft 1337 is sleeved in the internal gear 1331 in an internally meshed manner, the exposed end 1502 of the gear shaft 1337 is provided with a cavity 1401 into which a shaft head 1339 is inserted, and the gear shaft 1337 is always meshed with the internal gear 1331; as shown in fig. 38, the exposed end 1502 of the gear shaft 1337 is recessed inward with respect to the front end surface 13310 of the internal gear 1331 leaving a space 1503 for the entry of the external gear 1332.

As shown in fig. 23, gear teeth are circumferentially distributed on the inner ring of the internal gear 1331, the gear teeth of the internal gear 1331 include two types of long teeth 13311 and short teeth 13312, the long teeth 13311 and the short teeth 13312 are circumferentially staggered, the short teeth 13312 are axially retracted from the front end face 13310 of the internal gear 1331 into the inner ring to leave a gap 13313, that is, a large gap is left between two adjacent long teeth 13311, and a small gap is formed between two adjacent long teeth 13311 and short teeth 13312.

The diameter of the external gear 1332 is equal to that of the gear shaft 1337; the external gear 1332 is a comb gear, and sparse teeth 13320 are circumferentially distributed on the periphery of the external gear 1332, that is, the number of the teeth 13320 is one half or one quarter of the sum of the length and the length of the internal gear 1331; preferably: the sum of the number of long teeth 13311 and short teeth 13312 on the internal gear is equal to twice the number of teeth 13320 of the external gear 1332, e.g., the number of long and short teeth of the internal gear totals 44, while the number of teeth 13320 of the external gear is 22.

The gear shaft is sleeved in the inner gear in an engaged manner, the gear shaft and the inner gear 1331 are fixed in the circumferential direction, the inner gear 1331 can move in the axial direction, and in the process of installing the scale breaking roller, shaft heads 1339 at two ends of the scale breaking roller are firstly inserted into a cavity 1401 of the gear shaft 1337; then, the scale breaking roller moves up by the lifting motor, as shown in fig. 20, the external gear 1332 at both ends of the scale breaking roller is close to the front end face 13310 of the internal gear 1331, because the scale breaking roller is axially limited or does not move in the axial direction, the external gear 1332 does not move, the gear shaft 1337 and the internal gear 1331 continue moving, and the internal gear 1331 is pressed by the external gear 1332 in reverse direction, the first disc spring 1335 is compressed to generate elastic force, at the same time, the output end of the driving motor 1400 drives the gear shaft on the bearing block two 13301 to rotate, when the gap 13313 aligns with the tooth 13320, the internal gear 1331 moves back by the elastic force, the external gear 1332 enters into the hollow 1503, at the same time, the external gear 13320 enters into the larger gap 13313 formed between the long tooth of the internal gear and the long tooth, so that the tooth 20 of the external gear cannot enter into the gap between the long tooth 13311 and the short tooth 13312, for example, the tooth 13320 presses against the short tooth 13312 of the internal gear 1335 to generate, at this time, the gear shaft 1337 continues to rotate, when the teeth 13320 are aligned with the small gaps between the long teeth 13311 and the short teeth 13312, the first disc spring 1335 releases the elastic force again, the internal gear 1331 is pushed back towards the descaling roller, finally, the teeth 13320 enter the small gaps between the long teeth 13311 and the short teeth 13312, as shown in fig. 19, the internal gear 1331 and the external gear 1332 complete the socket joint meshing, the power connection between the two is realized, and the descaling roller 134 rotates along with the teeth. The design of the comb teeth of the outer gear is convenient for being meshed with the inner gear.

As shown in fig. 24 to 37, the roll changing cart 4 includes a base 42 that travels along the cart rail 3, a first transmission mechanism 420 is disposed on the base 42, in this embodiment, the first transmission mechanism 420 adopts a sprocket transmission mechanism, and includes a second motor reducer 421 and a rolling shaft 422 that are mounted on the base 42, rolling wheels 423 are mounted at two ends of the rolling shaft 422, a first sprocket 424 is mounted on the rolling shaft 422, and a sprocket is also connected to an output end of the second motor reducer 421, and the sprocket forms a synchronous linkage with the first sprocket 424 through a chain (not shown) to drive the rolling wheels 423 to travel along the cart rail 3.

Two guide rail seats 43 are arranged on the base 42 side by side, the guide rail seats 43 are connected with a guide rail seat driving mechanism 434, the guide rail seats 43 move along the length direction of the guide rail seats 43 under the action of the guide rail seat driving mechanism 434, the guide rail seats 43 comprise a bottom plate 430 and enclosing plates 431 extending upwards along the left side and the right side of the bottom plate 430, a rail groove 432 is enclosed by the bottom plate 430 and the two enclosing plates 431, and the roll changing mechanism 41 is positioned in the rail groove 432 of the guide rail seats 43; a new scale breaking roller is arranged on one of the roller changing mechanisms 41, and the other roller changing mechanism 41 is arranged in an empty position and is used for arranging the scale breaking roller to be disassembled; the guide roller seat driving mechanism 434 is an electric push rod, and may be a hydraulic rod, wherein one end of the electric push rod is installed on the base 42 and hinged to the base 42, the other end of the electric push rod is hinged to the bottom plate 430 of the guide roller seat 43, and the electric push rod stretches and retracts to drive the guide roller seat 43 to move. The moving direction of the roll changing trolley 4 is vertical to the moving direction of the guide rail seat 43 and the roll changing mechanism 41.

A traveling rail 433 is arranged at the upper end of the enclosing plate 431 along the length direction of the enclosing plate 431, the roller changing mechanism 41 can travel along the traveling rail 433, and the traveling rail 433 is at the same height as the roller changing rail 14 of the steel plate surface deruster 1; when the roll changing trolley 4 moves to the side face of the steel plate surface deruster 1 along the trolley track 3, after the travelling track 433 of the guide rail seat 43 is aligned with the roll changing track 14, the guide roller seat driving mechanism drives the guide rail seat 43 to move, so that the travelling track 433 is in contact with and aligned with the roll changing track 14, and the roll changing mechanism 41 moves into the roll changing track 14 along the travelling track 433 of the guide rail seat 43 and then moves forwards to the position below the descaling roll to prepare for roll changing operation.

The roll changing mechanism 41 comprises a moving seat 411, a second transmission mechanism 414 is installed at one end of the moving seat 411, and the second transmission mechanism 414 is a chain wheel driving mechanism; specifically, the roller changing device comprises a second motor reducer 415 and a main shaft 416, the second motor reducer 415 is mounted at the end of a moving seat 411, the main shaft 416 is erected above the moving seat 411 through a main shaft bearing seat 418, driving wheels 412 are mounted at two ends of the main shaft 416, the driving wheels 412 are erected on a traveling rail 433 and travel along the traveling rail 433, driven wheels 413 traveling along the traveling rail 433 are further mounted at two sides of the other end of the moving seat 411, and the second motor reducer 415 drives the main shaft 416 to rotate through transmission of a second chain wheel 417 and a chain (not shown), so that the driving wheels 412 and the driven wheels 413 travel along the traveling rail 433 and the roller changing rail 14.

A receiving mechanism 4140 for receiving the scale breaking roller 134 is further mounted on the movable base 411. The two supporting mechanisms 4140 support the two ends of the scale breaking roller 134, respectively. The movable seat 411 comprises bilateral symmetry side bars 4110 and transverse bars 4111 arranged at intervals and used for connecting the two side bars 4110, a scale breaking roller bearing area 4112 is arranged on the movable seat 411, a bearing mechanism 4140 is arranged between the two side bars 4110, and the bearing mechanism 4140 is positioned at two ends of the scale breaking roller bearing area 4112 in the length direction.

The supporting mechanism 4140 comprises a guide shaft 4141, supporting blocks 4142, supporting wheels 4143, a limit block 4144 and an elastic mechanism, the guide shafts 4141 are arranged in pairs, the guide shaft 4141 is arranged between the two side strips 4110, the two ends of each guide shaft 4141 are inserted into the side strips 4110, the supporting blocks 4142 are also arranged in pairs, and each supporting block 4142 is close to one side strip 4110; the bearing block 4142 is U-shaped and comprises a bearing block body 4147 and clamping blocks 4148 positioned at two ends of the bearing block body 4147, the bearing wheel 4143 is arranged between the two clamping blocks 4148, the central axis of the bearing wheel 4143 is parallel to the bearing block body 4147, the clamping block 4148 is provided with an upper end face 4149 and a front end face 4150 facing to the other bearing block 4142, the wheel face 41430 of the bearing wheel 4143 is upwards beyond the upper end face 4149 of the clamping block 4148 in the vertical direction, and the wheel face 41430 of the bearing wheel 4143 is beyond the front end face 4150 of the clamping block 4148 in the horizontal direction, so that the bearing wheel can bear the scale breaking roller and the scale breaking roller can not touch the clamping blocks 4148. The holding blocks 4148 at the two ends of the supporting block body 4147 are respectively inserted into the two guide shafts 4141 and slide along the guide shafts 4141, and the elastic mechanism is disposed between the supporting block 4142 and the side edge 4110, in this embodiment, the elastic mechanism is a disc spring, which may be referred to as a second disc spring 4145.

The limiting blocks 4144 are fixedly arranged on the cross bars 4111, at least two limiting blocks 4144 are provided, and each of the two limiting blocks 4144 is close to one supporting mechanism 4140, as shown in fig. 36, when the scale breaking roller 134 falls in the supporting area 4112 of the scale breaking roller, the limiting blocks 4144 just abut against the end surface of the roll core of the scale breaking roller and are used for limiting the scale breaking roller to move in the axial direction of the roller; in a natural state, the elastic mechanism abuts against the bearing block 4142, and the bearing block 4142 abuts against the side surface of the stopper 4144, specifically, the front end face 4150 of the clamping block 4148 abuts against the side surface of the stopper 4144; when the scale breaking roller 134 falls, both ends of the outer circumferential surface of the scale breaking roller 134 fall on the support wheels 4143, and press the support blocks 4142 toward the side edge strips 4110, so that the elastic mechanism is compressed to generate a return elastic force, and the elastic mechanism is compressed to play a role in buffering. Of course, when the scale breaking roller 134 is lowered to the position in one step, the bearing block 4142 is not pressed outwards; the function of the support means 4140 is, in addition to its function of supporting the scale breaking roller, to provide an overpressure protection.

A lifting motor working position detection switch is arranged on a first frame 11 of the steel plate surface deruster 1, for example, a photoelectric switch can be adopted, and the lifting motor working position detection switch and a lifting motor controller are both connected to a control center; when the lifting motor drives the scale breaking roller to descend to a preset position, the lifting motor working position detection switch detects and gives a signal, the control center controls the lifting motor to stop working, and the scale breaking roller does not descend any more; however, if the working position detection switch of the lifting motor fails, the scale breaking roller continuously moves downwards to cause damage.

Based on the situation, in order to prevent the scale breaking roller from being over-pressurized (namely, the lifting motor is over-pressurized due to the failure of a working position detection switch of the lifting motor) in the roller changing operation, a limiting detector (a photoelectric sensor and not identified) is further installed on the bearing block 4142, an alarm (not identified in the drawing) is installed on the side edge 4110 of the movable seat, the limiting detector detects the downward pressing process of the scale breaking roller, the distance that the bearing block 4142 moves towards the side edge 4110, when the bearing block 4142 moves to the preset limit distance, the alarm is triggered to give an alarm, all the control center control equipment stops operating, and the equipment is effectively protected.

Furthermore, a bearing seat avoiding area 4113 is further arranged beside the descaling roller bearing area 4112, the bearing seat avoiding area 4113 is positioned between the main shaft 416 and the descaling roller bearing area 4112, a stop block 4146 is fixedly arranged in the bearing seat avoiding area 4113 and close to the main shaft 416, and the stop block 4146 is also fixed on a fixed cross bar 4111; when one of the bearing seats on the work head beam 132 is lowered into the bearing seat avoiding region 4113, the stop 4146 just abuts against the bearing seat, preventing it from moving in the axial direction and avoiding touching the main shaft 416; and the other bearing seat is located outside the moving seat 411.

The above description in this specification is merely illustrative of the present invention. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims (7)

1. Rust cleaning device convenient to change broken scale roller, its characterized in that: the device comprises a first machine frame, wherein an upper support is arranged at the top of the first machine frame, an upper beam is arranged on the upper support, the upper beam is connected with an upper beam driving mechanism, and the upper beam horizontally moves along the upper support under the action of the upper beam driving mechanism; a working main beam is connected below the upper beam, a bearing seat for bearing the scale breaking roller is arranged below the working main beam, the bearing seat comprises a first bearing seat and a second bearing seat which are arranged in a left-right opposite mode, the second bearing seat is fixedly connected with the working main beam, and a driving motor is arranged beside the second bearing seat; the bearing seat moves left and right relative to the working main beam and stays at a set position.

2. The rust removing device convenient for replacing the scale breaking roller according to claim 1, characterized in that: first linear sliding rails are mounted on two sides of the upper support, first linear sliding blocks are mounted on the first linear sliding rails, the upper beam is fixedly connected with the first linear sliding blocks, and the upper beam driving mechanism drives the upper beam to move along the first linear sliding rails.

3. The rust removing device facilitating replacement of the scale breaking roller according to claim 1 or 2, characterized in that: the upper beam driving mechanism is composed of an upper beam speed reducing motor and an upper beam driving screw rod, the output end of the upper beam speed reducing motor is connected with the upper beam driving screw rod, one end of the upper beam driving screw rod is limited on a screw rod seat arranged on the upper support, so that the upper beam driving screw rod can only rotate along the screw rod seat, the upper beam driving screw rod is in threaded connection with a screw nut, the screw nut is fixedly connected with the upper beam, and the upper beam driving screw rod drives the screw nut and the upper beam to synchronously move while rotating.

4. The rust removing device convenient for replacing the scale breaking roller according to claim 1, characterized in that: a sliding rail supporting seat is arranged at the end, close to the first bearing seat, of the working main beam, an axle seat sliding rail is arranged on the sliding rail supporting seat, and a movable axle seat sliding block is arranged on the axle seat sliding rail; the first bearing seat is installed on the shaft seat sliding block and moves back and forth along the shaft seat sliding rail through the shaft seat sliding block under the action of the shaft seat driving device.

5. The rust removing device convenient for replacing the scale breaking roller according to claim 4, characterized in that: the shaft seat driving device is a driving oil cylinder arranged on the bottom surface of the end, provided with the shaft seat sliding rail, of the working main beam, the driving oil cylinder is hinged with an oil cylinder seat arranged on the bottom surface of the working main beam, and a hydraulic rod of the driving oil cylinder is connected with the first bearing seat on the same side and used for driving the first bearing seat to move back and forth along the shaft seat sliding rail.

6. The rust removing device convenient for replacing the scale breaking roller according to claim 1, characterized in that: the two opposite sides of the first bearing seat and the second bearing seat are respectively provided with a base, the bases are rotatably arranged on the first bearing seat and the second bearing seat, a plurality of screw rods are uniformly arranged on the end surface of the base along the circumferential direction, internal gears penetrate through the screw rods, elastic pieces acting on the internal gears are sleeved on the screw rods, the elastic pieces are arranged between the internal gears and the bases, the screw rods are also connected with adjusting nuts for preventing the internal gears from falling off, and the bases and the internal gears synchronously rotate through the screw rods; a gear shaft is sleeved in the inner gear in an engaged manner, and the gear shaft and the base are relatively fixed along the circumferential direction; the exposed end of the gear shaft is provided with a cavity for the shaft head to insert, and the exposed end of the gear shaft is retracted inwards relative to the front end surface of the inner gear to leave a space.

7. The rust removing device convenient for replacing the scale breaking roller according to claim 6, characterized in that: the gear teeth distributed on the inner ring of the inner gear comprise long teeth and short teeth along the axial direction of the inner gear, the long teeth and the short teeth are arranged in a staggered manner along the circumferential direction, and the short teeth are retracted into the inner ring from the front end surface of the inner gear along the axial direction to leave a gap; the gap comprises: the large gap is reserved between two adjacent long teeth, and the small gap is formed between two adjacent long teeth and short teeth.

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