CN209846083U - Saline injection machine - Google Patents
Saline injection machine Download PDFInfo
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- CN209846083U CN209846083U CN201821329331.XU CN201821329331U CN209846083U CN 209846083 U CN209846083 U CN 209846083U CN 201821329331 U CN201821329331 U CN 201821329331U CN 209846083 U CN209846083 U CN 209846083U
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Abstract
The utility model discloses a brine injection machine, which comprises a brine mixing device, an injection fixing unit, an injection needle, a brine conduit, a lifting unit, a hammering device and a pneumatic device; the injection fixing unit is arranged on the lifting unit; the injection needle is arranged on the injection fixing unit; two ends of the saline conduit are respectively communicated with the injection needle and the saline mixing device; the injection needle comprises a puncture needle for puncturing meat, a connecting needle with certain flexibility and a height needle; two ends of the connecting needle are respectively communicated with the puncture needle and the height needle; the other end of the height needle is fixedly connected with the injection fixing unit and is communicated with the saline catheter; an annular groove is arranged on the outer circumferential surface of the puncture needle; a hollow elastic ring is arranged in the annular groove; round holes for the hoses communicated with the elastic rings to pass through are formed in the puncture needle, the connecting needle and the height needle; the hose is communicated with the pneumatic device; the hammering device is arranged at both sides of the puncture needle. The utility model discloses can be with even among the meat piece of pouring into the processing of salt solution.
Description
Technical Field
The utility model relates to a food processing field, concretely relates to salt solution injection machine.
Background
The meat can be processed into various cooked foods, usually jerky, and the preparation process of the jerky comprises beating, pickling, boiling, air drying, cutting, mixing and packaging. In the pickling process, the salt content of each part in the pickled meat blocks needs to be ensured to be equal as much as possible, so that the final finished product is ensured to have uniform taste and relatively soft meat quality.
An automatic saline injection machine for processing half wild blood Tibetan pork with patent No. CN201620946075.3 discloses beat the meat earlier, press again after the injection and make the even scheme of salt solution distribution in the meat, but adopt this kind of scheme salt solution in the meat still can have great inhomogeneous, because when injecting salt solution, because tissue etc. in the meat can lead to salt solution can not fully enter into each part of meat, take out the syringe needle this time, press again, will make partial salt solution along with the position outflow of preceding syringe needle, the salt solution that so entered in the meat will be lacked, the meat of inevitable messenger's blood vessel tip position of meat will not obtain more salt solution at last.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned defects of the prior art, the present invention is directed to a brine injection machine, which can make the salt content in meat uniform, so as to make the taste of meat stable and uniform.
The purpose of the utility model is realized through such technical scheme:
the brine injection machine comprises a brine mixing device, an injection device, a beating device and a pneumatic device;
the injection device comprises an injection fixing unit, an injection needle, a saline conduit and a lifting unit;
the injection fixing unit is mounted on the lifting unit; the injection needle is arranged on the injection fixing unit; two ends of the saline guide pipe are respectively communicated with the injection needle and the saline mixing device;
the injection needle comprises a puncture needle for puncturing meat, a connecting needle with certain flexibility and a height needle;
two ends of the connecting needle are respectively communicated with the puncture needle and the height needle; the other end of the height needle is fixedly connected with the injection fixing unit and is communicated with the saline catheter;
an annular groove is formed in the outer circumferential surface of the puncture needle; a hollow elastic ring is arranged in the annular groove; round holes for the hoses communicated with the elastic rings to pass through are formed in the puncture needle, the connecting needle and the height needle; the hose is communicated with a pneumatic device;
the hammering device is arranged on two sides of the puncture needle.
Further, the hammering device comprises two hammering units; the two hammering units are oppositely arranged on two sides of the injection needle;
the hammering unit comprises a first clamping plate, a hammering rod, a hammering cylinder, a first clamping cylinder and a first hammering frame;
the first clamping plate is connected with the first hammering frame through a first clamping cylinder; the beating rod is connected with the first beating frame through the beating cylinder and is positioned between the beating frame and the first clamping plate; a through hole for a hammering rod to pass through is formed in the first clamping plate;
and the first clamping cylinder and the hammering cylinder are both communicated with the starting device.
Further, the hammering device comprises two hammering units; the two hammering units are oppositely arranged on two sides of the injection needle;
the hammering unit comprises a second clamping plate, a second clamping cylinder, a hammer rod, a speed reducing motor, a shaft rod and a second hammering frame;
the second clamping plate is connected with the second hammering frame through a second clamping cylinder; the speed reducing motor is arranged on the second hammering frame, and the shaft lever is connected with the shaft lever of the speed reducing motor and is parallel to the second clamping plate;
the hammer rod is slidably arranged on the second hammering frame, and a hammer hole for the hammer rod to pass through is formed in the second clamping plate; a plurality of bulges are arranged on the shaft lever; the protrusions may impact one end of the hammer stem when the shaft rotates.
Further, the brine mixing device comprises a brine tank and a constant pressure water replenishing pump; and the water inlet end of the constant-pressure water replenishing pump is communicated with the brine tank, and the other end of the constant-pressure water replenishing pump is communicated with the injection device.
Further, the pneumatic device comprises an air pump, a controller and an electromagnetic valve;
the lifting unit is a lifting cylinder;
the lifting cylinder, the hammering device and the hose are respectively communicated with the air outlet of the air pump through electromagnetic valves; the electromagnetic valve is electrically connected with the controller.
Due to the adoption of the technical scheme, the utility model discloses following advantage has:
set up into the pjncture needle and can realize better puncture in the meat through setting up the syringe needle, can realize through the connecting needle that whole syringe needle has certain flexibility, like this when syringe needle injection salt solution, when beating the device and beat, will not destroy the syringe needle, the surface at the pjncture needle sets up the elastic ring that can expand big, thereby make the salt solution that enters in the meat when beating the device and beat, can not follow the gap departure between syringe needle and the meat, thereby can guarantee to enter in the salt solution in the meat will enter the meat completely, and then each position of guaranteeing the meat all has salt solution.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
The drawings of the utility model are as follows:
fig. 1 is a schematic top view of a saline injection machine according to embodiment 1.
Fig. 2 is a left side view of the structure of fig. 1.
Fig. 3 is a schematic structural view of an injection needle in example 1.
Fig. 4 is an enlarged schematic view of a portion a in fig. 3.
Fig. 5 is a schematic top view of the saline injection machine according to embodiment 2.
Fig. 6 is a left side view of the structure of fig. 5.
Fig. 7 is a schematic structural view of an injection needle according to embodiment 2.
Fig. 8 is an enlarged schematic view of a structure at B in fig. 7.
In the figure: 1. a brine mixing device; 11. a brine tank; 12. a constant pressure water replenishing pump; 21. an injection fixing unit; 22. an injection needle; 221. puncturing needle; 2211. an annular groove; 222. a connecting needle; 223. a height pin; 23. a saline conduit; 24. a lifting cylinder; 311. a first clamping plate; 3111. perforating; 312. hammering the rod; 313. beating the cylinder; 314. a first clamping cylinder; 315. a first beating frame; 321. a second clamping plate; 322. a second clamping cylinder; 323. a hammer lever; 324. a reduction motor; 325. a shaft lever; 3251. a protrusion; 326. a second beating frame; 41. an air pump; 42. a controller; 43. an electromagnetic valve; 5. an elastic ring; 6. a circular hole; 7. a hose.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
Example 1:
in the embodiment, the air pump 41 is made of YX-81D-2 model manufactured by Shanghai full wind industry Co., Ltd, the first clamping cylinder 314 is made of TN25X10S model of Shanghai Xin hydropneumatic element Co., Ltd, the beating cylinder 313 is made of 63X75 model of Shenzhou hydropneumatic Co., Ltd, the controller 42 is made of 51 single chip microcomputer according to the programming of the embodiment, the electromagnetic valve 43 is made of 4R210-06 model of Shenzhou hydropneumatic Co., Ltd, the constant pressure water replenishing pump 12 is made of MHIL205 model of Beirah mechanical equipment Co., Ltd, the speed reducing motor 324 is made of GH28-120 model of Dongguan Xin electromechanic Co., Ltd, and the lifting air 24 cylinder is made of SC standard cylinder of Henry air industry Co., Ltd.
As shown in fig. 1 to 4, the brine injection machine includes a brine mixing device 1, an injection device, a hammering device, a pneumatic device;
the injection device comprises an injection fixing unit 21, an injection needle 22, a saline guide pipe 23 and a lifting air 24 cylinder;
the injection fixing unit 21 is mounted on a lift cylinder 24; the injection needle 22 is mounted on the injection fixing unit 21; the two ends of the saline guide pipe 23 are respectively communicated with the injection needle 22 and the saline mixing device 1;
the injection needle 22 comprises a puncture needle 221 for puncturing the meat, a connecting needle 222 with certain flexibility and a height needle 223;
the two ends of the connecting needle 222 are respectively communicated with the puncture needle 221 and the height needle 223; the other end of the height needle 223 is fixedly connected with the injection fixing unit 21 and is communicated with the saline guide pipe 23;
an annular groove 2211 is formed in the outer circumferential surface of the puncture needle 221; a hollow elastic ring 5 is arranged in the annular groove 2211; circular holes 6 for the hoses 7 communicated with the elastic ring 5 to pass through are formed in the puncture needle 221, the connecting needle 222 and the height needle 223; the hose 7 is communicated with a pneumatic device;
the hammering devices are installed at both sides of the puncture needle 221.
Through setting up syringe needle 22 into in the pjncture needle 221 can realize better impaling meat, can realize through connecting needle 222 that whole syringe needle 22 has certain compliance, like this when syringe needle 22 injects salt solution, when the device of beating beats, will not destroy syringe needle 22, set up the elastic ring 5 that can expand greatly at the surface of pjncture needle 221, thereby make the salt solution that enters into the meat when the device of beating beats, can not follow the gap departure between syringe needle 22 and the meat, thereby can guarantee that the salt solution that enters into the meat will enter into the meat completely, and then guarantee that each position of meat all has salt solution.
In this embodiment, the hammering device includes two hammering units; the two hammering units are oppositely arranged on two sides of the injection needle 22;
the hammering unit comprises a first clamping plate 311, a hammering rod 312, a hammering cylinder 313, a first clamping cylinder 314 and a first hammering frame 315;
the first clamping plate 311 is connected with a first hammering frame 315 through a first clamping cylinder 314; the hammering rod 312 is connected with a first hammering frame 315 through a hammering cylinder 313, and the hammering rod 312 is positioned between the hammering frame and the first clamping plate 311; a through hole 3111 for passing the hammering rod 312 is formed on the first clamping plate 311;
the first clamping cylinder 314 and the hammering cylinder 313 are both communicated with a starting device.
Can be fixed the meat piece relatively through first grip block 311, can realize beating to the meat piece through beating cylinder 313 promotes to beat pole 312 to the realization extrudees each region of meat piece with the salt solution in the meat piece, thereby realizes all with the purpose of infiltration salt solution, can control the position and the frequency of beating through controller 42.
In this embodiment, the brine mixing device 1 includes a brine tank 11 and a constant pressure water replenishing pump 12; the water inlet end of the constant pressure water replenishing pump 12 is communicated with the brine tank 11, and the other end of the constant pressure water replenishing pump is communicated with the injection device.
The constant-pressure water replenishing pump 12 can continuously replenish saline water into the meat blocks at a very constant pressure, and because after the meat blocks are beaten, part of the saline water enters the blood vessels at the tail end of the meat blocks and the like, the content of the saline water in main blood vessels or other channels is insufficient, so that the salt content of the whole meat blocks can be ensured to be even through the continuous saline water injection.
In this embodiment, the pneumatic device includes an air pump 41, a controller 42, and an electromagnetic valve 43;
the lifting air cylinder 24, the hammering device and the hose 7 are respectively communicated with an air outlet of the air pump 41 through an electromagnetic valve 43; the solenoid valve 43 is electrically connected to the controller 42.
A more convenient semi-automatic control is achieved by the controller 42, making the operation simpler.
The embodiment is operated by placing the meat mass directly under the injection needle 22 by a conveyor belt or manually, turning on the controller 42, lowering the cylinder of the elevating air 24 under the operation of the controller 42 so that the puncture needle 221 is inserted into the meat mass, controlling the air pump 41 by the controller 42 to inject high-pressure air into the hose 7, and starting the expansion of the elastic ring 5 under the action of the high-pressure air so as to completely block the gap between the puncture needle and the meat mass.
The controller 42 controls the constant-pressure water-replenishing pump 12 to inject the saline water into the puncture needle 221, when the constant-pressure water-replenishing pump 12 stops injecting the saline water for the first time, the first clamping cylinder 314 is started, the meat is fixed through the two first clamping plates 311, the movement of the hammering cylinder 313 is controlled through the opening of the control electromagnetic valve 43, the saline water rapidly permeates into each part of the meat along with the hammering of the hammering rod 312 on the meat, at the moment, the constant-pressure water-replenishing pump 12 keeps working state all the time, once the saline water pressure of the meat is reduced, the saline water is injected, after the meat is continuously hammered for a period of time, the constant-pressure water-replenishing pump 12 is closed, the gas injection into the elastic ring 5 is stopped, the lifting gas 24 cylinders are controlled to lift, the first clamping cylinder 314 is controlled to retract, and finally the meat is taken out through a conveyor belt or manually.
Example 2:
in the embodiment, the air pump 41 is YX-81D-2 model manufactured by Shanghai full wind industry Co., Ltd, the second clamping cylinder 322 is TN25X10S model of Shanghai Xin hydro-pneumatic element Co., Ltd, the controller 42 is made by adopting 51 single chip microcomputer according to the programming of the embodiment, the electromagnetic valve 43 is 4R210-06 model of Leqing Shenzhou hydro-pneumatic Co., Ltd, the constant pressure water replenishing pump 12 is MHIL205 model of Shanghai Beirao mechanical equipment Co., Ltd, the speed reducing motor 324 is GH28-120 model of Dongguan Xin electromechanical Co., Ltd, and the lifting air cylinder 24 is SC standard air cylinder of Ruqing Ruixheng pneumatic Co., Ltd.
As shown in fig. 5 to 8, the brine injection machine includes a brine mixing device 1, an injection device, a hammering device, a pneumatic device;
the injection device comprises an injection fixing unit 21, an injection needle 22, a saline guide pipe 23 and a lifting air 24 cylinder;
the injection fixing unit 21 is mounted on a lift cylinder 24; the injection needle 22 is mounted on the injection fixing unit 21; the two ends of the saline guide pipe 23 are respectively communicated with the injection needle 22 and the saline mixing device 1;
the injection needle 22 comprises a puncture needle 221 for puncturing the meat, a connecting needle 222 with certain flexibility and a height needle 223;
the two ends of the connecting needle 222 are respectively communicated with the puncture needle 221 and the height needle 223; the other end of the height needle 223 is fixedly connected with the injection fixing unit 21 and is communicated with the saline guide pipe 23;
an annular groove 2211 is formed in the outer circumferential surface of the puncture needle 221; a hollow elastic ring 5 is arranged in the annular groove 2211; circular holes 6 for the hoses 7 communicated with the elastic ring 5 to pass through are formed in the puncture needle 221, the connecting needle 222 and the height needle 223; the hose 7 is communicated with a pneumatic device;
the hammering devices are installed at both sides of the puncture needle 221.
Through setting up syringe needle 22 into in the pjncture needle 221 can realize better impaling meat, can realize through connecting needle 222 that whole syringe needle 22 has certain compliance, like this when syringe needle 22 injects salt solution, when the device of beating beats, will not destroy syringe needle 22, set up the elastic ring 5 that can expand greatly at the surface of pjncture needle 221, thereby make the salt solution that enters into the meat when the device of beating beats, can not follow the gap departure between syringe needle 22 and the meat, thereby can guarantee that the salt solution that enters into the meat will enter into the meat completely, and then guarantee that each position of meat all has salt solution.
In this embodiment, the hammering device includes two hammering units; the two hammering units are oppositely arranged on two sides of the injection needle 22;
the hammering unit comprises a second clamping plate 321, a second clamping cylinder 322, a hammer rod 323, a speed reduction motor 324, a shaft rod 325 and a second hammering frame 326;
the second clamping plate 321 is connected with a second hammering frame 326 through a second clamping cylinder 322; the speed reducing motor 324 is mounted on a second hammering frame 326, and the shaft rod 325 is connected with the speed reducing motor 324 and is parallel to the second clamping plate 321;
the hammer rod 323 is slidably mounted on the second hammering frame 326, and a hammer hole through which the hammer rod 323 can pass is formed in the second clamping plate 321; a plurality of protrusions 3251 are arranged on the shaft rod 325; the projection 3251 may strike an end of the hammer lever 323 when the shaft 325 rotates.
The meat blocks can be relatively fixed through the second clamping plate 321, the shaft rod 325 is driven to rotate through the rotation of the speed reducing motor 324, so that the protrusions 3251 on the shaft rod 325 can periodically impact the hammer rod 323, the hammer rod 323 can hammer the meat blocks, the saline water in the meat blocks is extruded to all areas of the meat blocks, and the purpose of uniform and salt water infiltration is achieved.
In this embodiment, the brine mixing device 1 includes a brine tank 11 and a constant pressure water replenishing pump 12; the water inlet end of the constant pressure water replenishing pump 12 is communicated with the brine tank 11, and the other end of the constant pressure water replenishing pump is communicated with the injection device.
The constant-pressure water replenishing pump 12 can continuously replenish saline water into the meat blocks at a very constant pressure, and because after the meat blocks are beaten, part of the saline water enters the blood vessels at the tail end of the meat blocks and the like, the content of the saline water in main blood vessels or other channels is insufficient, so that the salt content of the whole meat blocks can be ensured to be even through the continuous saline water injection.
In this embodiment, the pneumatic device includes an air pump 41, a controller 42, and an electromagnetic valve 43;
the lifting air cylinder 24, the hammering device and the hose 7 are respectively communicated with an air outlet of the air pump 41 through an electromagnetic valve 43; the solenoid valve 43 is electrically connected to the controller 42.
A more convenient semi-automatic control is achieved by the controller 42, making the operation simpler.
The embodiment is operated by placing the meat mass directly under the injection needle 22 by a conveyor belt or manually, turning on the controller 42, lowering the cylinder of the elevating air 24 under the operation of the controller 42 so that the puncture needle 221 is inserted into the meat mass, controlling the air pump 41 by the controller 42 to inject high-pressure air into the hose 7, and starting the expansion of the elastic ring 5 under the action of the high-pressure air so as to completely block the gap between the puncture needle and the meat mass.
The controller 42 controls the constant pressure water replenishing pump 12 to inject the saline water into the puncture needle 221, when the constant pressure water replenishing pump 12 stops injecting the saline water for the first time, the second clamping cylinder 322 is started, the meat block is fixed through the two second clamping plates 321, the speed reducing motor 324 is controlled to rotate through opening of the control electromagnetic valve 43, the speed reducing motor 324 rotates, so that the protrusion 3251 on the shaft rod 325 impacts the hammer rod 323 and the hammer rod 323 beats the meat block, the saline water rapidly permeates into each part of the meat block, at the moment, the constant pressure water replenishing pump 12 keeps in a working state all the time, once the saline water pressure of the meat block is reduced, the saline water is injected, after the meat block is continuously beaten for a period of time, the constant pressure water replenishing pump 12 is closed, meanwhile, the injection of the gas into the elastic ring 5 is stopped, the lifting gas 24 cylinder is controlled to ascend, the second clamping cylinder 322 is controlled to retract, and finally the meat block is.
Finally, the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all of them should be covered by the scope of the claims of the present invention.
Claims (5)
1. The saline injection machine is characterized by comprising a saline mixing device, an injection device, a hammering device and a pneumatic device;
the injection device comprises an injection fixing unit, an injection needle, a saline conduit and a lifting unit;
the injection fixing unit is mounted on the lifting unit; the injection needle is arranged on the injection fixing unit; two ends of the saline guide pipe are respectively communicated with the injection needle and the saline mixing device;
the injection needle comprises a puncture needle for puncturing meat, a connecting needle with certain flexibility and a height needle;
two ends of the connecting needle are respectively communicated with the puncture needle and the height needle; the other end of the height needle is fixedly connected with the injection fixing unit and is communicated with the saline catheter;
an annular groove is formed in the outer circumferential surface of the puncture needle; a hollow elastic ring is arranged in the annular groove; round holes for the hoses communicated with the elastic rings to pass through are formed in the puncture needle, the connecting needle and the height needle; the hose is communicated with a pneumatic device;
the hammering device is arranged on two sides of the puncture needle.
2. The saline injection machine of claim 1, wherein the hammering device comprises two hammering units; the two hammering units are oppositely arranged on two sides of the injection needle;
the hammering unit comprises a first clamping plate, a hammering rod, a hammering cylinder, a first clamping cylinder and a first hammering frame;
the first clamping plate is connected with the first hammering frame through a first clamping cylinder; the beating rod is connected with the first beating frame through the beating cylinder and is positioned between the beating frame and the first clamping plate; a through hole for a hammering rod to pass through is formed in the first clamping plate;
and the first clamping cylinder and the hammering cylinder are both communicated with the starting device.
3. The saline injection machine of claim 1, wherein the hammering device comprises two hammering units; the two hammering units are oppositely arranged on two sides of the injection needle;
the hammering unit comprises a second clamping plate, a second clamping cylinder, a hammer rod, a speed reducing motor, a shaft rod and a second hammering frame;
the second clamping plate is connected with the second hammering frame through a second clamping cylinder; the speed reducing motor is arranged on the second hammering frame, and the shaft lever is connected with the shaft lever of the speed reducing motor and is parallel to the second clamping plate;
the hammer rod is slidably arranged on the second hammering frame, and a hammer hole for the hammer rod to pass through is formed in the second clamping plate; a plurality of bulges are arranged on the shaft lever; the protrusions may impact one end of the hammer stem when the shaft rotates.
4. The brine injection machine of any one of claims 1 to 3, wherein the brine mixing device comprises a brine tank, a constant pressure make-up pump; and the water inlet end of the constant-pressure water replenishing pump is communicated with the brine tank, and the other end of the constant-pressure water replenishing pump is communicated with the injection device.
5. The saline injection machine of claim 4, wherein the pneumatic device comprises an air pump, a controller, a solenoid valve;
the lifting unit is a lifting cylinder;
the lifting cylinder, the hammering device and the hose are respectively communicated with the air outlet of the air pump through electromagnetic valves; the electromagnetic valve is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821329331.XU CN209846083U (en) | 2018-08-16 | 2018-08-16 | Saline injection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821329331.XU CN209846083U (en) | 2018-08-16 | 2018-08-16 | Saline injection machine |
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| CN209846083U true CN209846083U (en) | 2019-12-27 |
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| CN201821329331.XU Active CN209846083U (en) | 2018-08-16 | 2018-08-16 | Saline injection machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114831273A (en) * | 2022-05-05 | 2022-08-02 | 安徽夏星食品有限公司 | Energy-saving food processing device |
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2018
- 2018-08-16 CN CN201821329331.XU patent/CN209846083U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114831273A (en) * | 2022-05-05 | 2022-08-02 | 安徽夏星食品有限公司 | Energy-saving food processing device |
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