CN209843386U - Stranding machine broken string controlling means - Google Patents
Stranding machine broken string controlling means Download PDFInfo
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- CN209843386U CN209843386U CN201920952207.7U CN201920952207U CN209843386U CN 209843386 U CN209843386 U CN 209843386U CN 201920952207 U CN201920952207 U CN 201920952207U CN 209843386 U CN209843386 U CN 209843386U
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Abstract
The utility model relates to a stranded conductor generates control technical field, specifically discloses a stranded conductor broken line controlling means, wherein, stranded conductor broken line controlling means includes: the detection mechanism is connected with the control mechanism, the control mechanism can also be connected with a stranding machine parking system, and the detection mechanism is used for detecting whether a stranded single wire is broken in real time; the control mechanism is used for conducting and controlling the stranding machine parking system to work when the detection mechanism detects that the stranded single wire is broken. The utility model provides a stranded conductor broken string controlling means through setting up detection mechanism and control mechanism, can trigger control mechanism and switch on when detection mechanism detects that the transposition single line has the broken string, and then makes stranding machine parking system work, finally realizes can making stranding machine auto-stop's purpose after the fracture appears in the stranded conductor.
Description
Technical Field
The utility model relates to a stranded conductor generates control technical field, especially relates to a stranding machine controlling means that breaks wire.
Background
In wire and conductor production process, because factors such as the defect of single line or equipment trouble, the phenomenon of rupture can appear in the single line at the transposition in-process, if discover untimely, can lead to wire and conductor to scrap, moreover, because every section frame hank arranges alone, production efficiency and cost will increase. The existing technology is that an online monitoring system is arranged in each frame twisting frame, and automatic stopping can be achieved when wires break in the frame and the twisting system, but the defects are that once the twisted wires break after exiting a wire pressing die, the system cannot monitor the broken wires, and automatic stopping is not achieved after the wires break, so that the problem of detection and automatic stopping of the broken wires in all wire twisting processes is not fundamentally solved.
Disclosure of Invention
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least, provide a stranding machine broken string controlling means to solve the problem among the prior art.
As an aspect of the present invention, there is provided a wire twisting machine disconnection control device, wherein the wire twisting machine disconnection control device includes: the detection mechanism is connected with the control mechanism, the control mechanism can also be connected with a stranding machine parking system, and the detection mechanism is used for detecting whether a stranded single wire is broken in real time; the control mechanism is used for conducting and controlling the stranding machine parking system to work when the detection mechanism detects that the stranded single wire is broken.
Preferably, the detection mechanism comprises a detection ring and a fixing mechanism connected with the detection ring, the fixing mechanism can fix the detection ring, the detection ring is connected with the control mechanism, the detection ring can be penetrated by the twisted single wire, and whether the twisted single wire is broken or not can be detected.
Preferably, the fixing mechanism comprises steel and a fixing plate, one end of the steel is connected with the detection ring, and the other end of the steel is connected with the fixing plate.
Preferably, the fixing plate comprises an insulating plate and an iron plate, the insulating plate is fixed on the stranding machine, the iron plate is arranged on the insulating plate, and the other end of the steel is connected with the iron plate.
Preferably, the steel comprises round steel.
Preferably, the round steel has a diameter of between 5mm ~ 10 mm.
Preferably, the detection ring comprises a metal detection ring.
Preferably, the control mechanism comprises a relay, and the relay can be conducted when the detection mechanism detects the wire breakage so as to control the operation of the wire twisting machine parking system.
Preferably, the wire twisting machine disconnection control device further comprises a transformer, an output end of the transformer is connected with the detection mechanism through the control mechanism, and the transformer is used for providing direct-current voltage for the detection mechanism.
Preferably, the output voltage of the transformer comprises a 24V dc voltage.
The utility model provides a stranded conductor broken string controlling means through setting up detection mechanism and control mechanism, can trigger control mechanism and switch on when detection mechanism detects that the transposition single line has the broken string, and then makes stranding machine parking system work, finally realizes can making stranding machine auto-stop's purpose after the fracture appears in the stranded conductor.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a block diagram of the structure of the wire twisting machine disconnection control device provided by the present invention.
Fig. 2 is a schematic structural diagram of the detection mechanism provided by the present invention.
Fig. 3 is a schematic structural diagram of the detection ring provided by the present invention.
Fig. 4 is a schematic structural view of a specific embodiment of the detection mechanism provided by the present invention.
Fig. 5 is a schematic structural diagram of a control structure provided by the present invention.
Detailed Description
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings. It is to be understood that the description of the embodiments herein is for purposes of illustration and explanation only and is not intended to limit the invention.
As an aspect of the present invention, there is provided a wire twisting machine disconnection control apparatus, wherein, as shown in fig. 1, the wire twisting machine disconnection control apparatus 1 includes: the detection mechanism 10 is connected with the control mechanism 20, the control mechanism 20 can also be connected with a stranding machine parking system, and the detection mechanism 10 is used for detecting whether a stranded single wire is broken in real time; the control mechanism 20 is used for conducting and controlling the operation of the stranding machine parking system when the detection mechanism 10 detects that the stranded single wire is broken.
The utility model provides a stranded conductor broken string controlling means through setting up detection mechanism and control mechanism, can trigger control mechanism and switch on when detection mechanism detects that the transposition single line has the broken string, and then makes stranding machine parking system work, finally realizes can making stranding machine auto-stop's purpose after the fracture appears in the stranded conductor.
Specifically, as shown in fig. 2 and 3, the detection mechanism includes a detection ring 11 and a fixing mechanism 12 connected to the detection ring 11, the fixing mechanism 12 can fix the detection ring 11, the detection ring 11 is connected to the control mechanism 20, the detection ring 11 can be penetrated by the twisted single wire, and whether the twisted single wire is broken or not can be detected.
It can be understood that when the stranding operation is carried out, the stranded wire penetrates through the detection ring 11 when the wire is led out, once the single wire is broken after the wire pressing die is carried out in the stranding process, the broken single wire can be popped out from the whole strand of wire, and the popped single wire can touch the detection ring 11, so that the control mechanism 12 is switched on, the stranding machine is automatically stopped, and the purpose of automatically stopping the broken single wire is achieved.
More specifically, the fixing mechanism includes a steel 121 and a fixing plate 122, one end of the steel 121 is connected to the detection ring 11, and the other end of the steel 121 is connected to the fixing plate 122.
Preferably, as shown in fig. 4, the fixing plate 122 includes an insulating plate 1221 and an iron plate 1222, the insulating plate 1221 is fixed to the wire twisting machine 30, the iron plate 1222 is disposed on the insulating plate 1221, and the other end of the steel 121 is connected to the iron plate 1222.
It should be understood that the fixing plate 122 is provided on the wire twisting machine 30 for the convenience of fixing the detection ring 11, and in order to prevent a loop from being formed with the wire twisting machine 30 when the detection ring 11 detects a wire break, an insulating plate 1221 is provided on the wire twisting machine 30, and then the steel 121 is fixed to the iron plate 1222 through the iron plate 1222.
Preferably, the steel comprises round steel.
Preferably, the round steel has a diameter of between 5mm ~ 10 mm.
Preferably, the detection ring 11 comprises a metal detection ring.
The metal detection ring is an open circular ring, the round steel is 6mm round steel, a lead passes through the center of the circular ring, and the circular ring of the metal detection ring is connected with an iron plate support on the surface of the insulation plate through the 6mm round steel; the insulating plate is fixed on the body of the stranding machine through screws, the iron plate is fixed on the surface of the insulating plate, and all fixing modes are fixed through hexagon socket head cap screws.
Specifically, as shown in fig. 5, the control mechanism 20 includes a relay 21, and the relay 21 can be turned on when the detection mechanism detects a wire break, so as to control the operation of the stranding machine parking system.
Specifically, in order to maintain the operation of the detection mechanism 10, as shown in fig. 5, the stranded conductor wire cutting control device further includes a transformer 22, an output end of the transformer 22 is connected to the detection mechanism 10 through the control mechanism 20, and the transformer 22 is configured to provide a dc voltage to the detection mechanism 10.
Preferably, the output voltage of the transformer comprises a 24V dc voltage.
It should be noted that the control mechanism 20 and the transformer are both typically located in an electrical box.
It should be further noted that the working principle of the relay 21 and the transformer 22 is well known to those skilled in the art, and will not be described herein.
The utility model provides a stranded conductor broken string controlling means, through passing the stranded conductor and detecting the ring when the lead wire, in case at the transposition in-process, the single line is cracked behind excessive pressure line mould, cracked single line pops out from whole strand of wire, the detection ring among the stranded conductor broken string controlling means will be touched to the single line that pops out, stranded conductor board and detection ring constitute the return circuit, control relay KA closed loop actuation, broken string signal transfer is to the stranded conductor machine and is shut down the parking system, the stranded conductor machine will auto-stop, reach the purpose of single line broken string on-line measuring and auto-stop. Additionally, the utility model provides a stranded conductor broken string controlling means has simple structure, easily realizes, the advantage that the practicality is strong. The full coverage of on-line broken wire detection and automatic parking is realized in the twisting of the conducting wire and the conductor, the purposes of reducing labor and improving efficiency can be achieved, and the production cost is reduced.
It is to be understood that the above embodiments are merely exemplary embodiments that have been employed to illustrate the principles of the present invention, and that the present invention is not limited thereto. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and substance of the invention, and these modifications and improvements are also considered to be within the scope of the invention.
Claims (10)
1. A stranding machine wire breakage control device is characterized by comprising: the detection mechanism is connected with the control mechanism, the control mechanism can also be connected with a stranding machine parking system, and the detection mechanism is used for detecting whether a stranded single wire is broken in real time; the control mechanism is used for conducting and controlling the stranding machine parking system to work when the detection mechanism detects that the stranded single wire is broken.
2. The wire breakage control device of claim 1, wherein the detection mechanism includes a detection ring and a fixing mechanism connected to the detection ring, the fixing mechanism is capable of fixing the detection ring, the detection ring is connected to the control mechanism, the detection ring is capable of being passed through by the twisted single wire and is capable of detecting whether the twisted single wire is broken.
3. The stranding machine wire breakage control apparatus of claim 2 wherein the fixing mechanism includes steel and a fixing plate, one end of the steel being connected to the detection ring and the other end of the steel being connected to the fixing plate.
4. The wire twisting machine wire cutting control device according to claim 3, wherein the fixing plate comprises an insulating plate and an iron plate, the insulating plate is fixed on the wire twisting machine, the iron plate is arranged on the insulating plate, and the other end of the steel is connected with the iron plate.
5. The strand break control apparatus according to claim 3, wherein the steel comprises round steel.
6. The strand-twisting wire-cutting control device according to claim 5, wherein the diameter of the round steel is between 5mm ~ 10 mm.
7. The stranding machine break control apparatus of claim 2 wherein the detection ring includes a metal detection ring.
8. The wire twisting machine wire-breaking control device according to any one of claims 1 to 7, wherein the control mechanism comprises a relay which can be turned on when the detection mechanism detects the wire breakage so as to control the operation of the wire twisting machine parking system.
9. The twisted pair machine-off control device according to any one of claims 1 to 7, further comprising a transformer, wherein an output end of the transformer is connected with the detection mechanism through the control mechanism, and the transformer is used for providing direct current voltage for the detection mechanism.
10. The stranding machine disconnect control device of claim 9 wherein the output voltage of the transformer includes a 24V dc voltage.
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CN201920952207.7U CN209843386U (en) | 2019-06-24 | 2019-06-24 | Stranding machine broken string controlling means |
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CN201920952207.7U CN209843386U (en) | 2019-06-24 | 2019-06-24 | Stranding machine broken string controlling means |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112301776A (en) * | 2020-11-02 | 2021-02-02 | 无锡通用钢绳有限公司 | Product defect detection device of steel wire rope combining mechanism |
CN114182551A (en) * | 2021-12-14 | 2022-03-15 | 无锡三麟精密金属制品有限公司 | Tungsten wire rope stranding machine with abnormal shutdown function |
-
2019
- 2019-06-24 CN CN201920952207.7U patent/CN209843386U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112301776A (en) * | 2020-11-02 | 2021-02-02 | 无锡通用钢绳有限公司 | Product defect detection device of steel wire rope combining mechanism |
CN114182551A (en) * | 2021-12-14 | 2022-03-15 | 无锡三麟精密金属制品有限公司 | Tungsten wire rope stranding machine with abnormal shutdown function |
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