CN211446378U - Broken wire detection device in steel wire rope twisting - Google Patents
Broken wire detection device in steel wire rope twisting Download PDFInfo
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- CN211446378U CN211446378U CN201922336199.6U CN201922336199U CN211446378U CN 211446378 U CN211446378 U CN 211446378U CN 201922336199 U CN201922336199 U CN 201922336199U CN 211446378 U CN211446378 U CN 211446378U
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- wire rope
- copper sheet
- nylon block
- twisting
- steel wire
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Abstract
The utility model relates to a broken wire detection device in wire rope system of twisting with fingers belongs to metal wire processing equipment technical field. A nylon block (5) is additionally arranged; the nylon block (5) is arranged between the rear deformer (3) and the traction wheel set (9); the bottom of the nylon block (5) is provided with a strong magnet (13), and the nylon block (5) is also provided with a copper sheet (4); the copper sheet (4) is bent upwards by 90 degrees, and a long groove is formed in the vertical surface of the copper sheet (4); the copper sheet (4) is connected to a stop switch circuit of the operation cabinet (7) through a lead (6). The utility model discloses a disconnected silk detection device in wire rope system of twisting with fingers can be when wire rope system of twisting with fingers, when the cracked steel wire condition appears, make the copper sheet contact the cracked nose steel wire of steel wire, ride stop circuit switch-on, automatic parking.
Description
Technical Field
The utility model relates to a broken wire detection device in wire rope system of twisting with fingers belongs to metal wire processing equipment technical field.
Background
In the twisting process of the stainless steel wire rope, each rope making wire is likely to break in the pipe winch, and the breaking tension of the steel wire rope can be reduced by breaking a single rope making wire. The current means is that a special person touches the steel wire rope by a special cloth product through rewinding the steel wire rope, finds out the place with broken wires and then carries out corresponding processing, and the way can effectively detect the place with broken wires in the steel wire rope, but needs a special person and a special machine.
The touch wire parking device is additionally arranged between the traction wheels, the position of a broken wire can be detected, but the device is heavy and complex to adjust, most importantly, whether an operator correctly starts the device or not can not be judged, and the overall effect is poor.
Publication No. CN208921272U discloses a wire breakage detection system for a steel wire rope, comprising: wire rope, setting are in a plurality of broken filament alarm devices on the wire rope, the system still includes: the system comprises a local detection terminal, a remote detection terminal, a cloud server and an intelligent terminal, wherein the local detection terminal and the cloud server are respectively in communication connection with the broken wire alarm instrument, and the remote detection terminal and the intelligent terminal are respectively in communication connection with the cloud server.
According to the steel wire rope breakage alarm device, the plurality of wire breakage alarm instruments are arranged on the steel wire rope, the wire breakage information of the steel wire rope is collected, then an alarm signal is sent to a worker according to the state of the steel wire rope, the wire breakage information of the steel wire rope can be provided for the worker at the first time, and the steel wire rope breakage accident is prevented.
However, the patent is applied to finished or in-use steel wires, and the detection cannot be carried out on twisted steel wires; meanwhile, the system is provided with a plurality of alarm instruments and detection terminals, and the cost is very high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem of proposing among the above-mentioned background problem, provide a disconnected silk detection device in wire rope system of twisting with fingers, its is rational in infrastructure, can directly detect whether disconnected silk of wire rope on the ride.
The purpose of the utility model is realized like this: a broken wire detection device in steel wire rope twisting comprises a pipe winch, a twister, a rear deformer, a traction wheel set, a take-up reel, a take-up machine and a nylon block, wherein the nylon block is additionally arranged;
the nylon block is arranged between the rear deformer and the traction wheel set;
the bottom of the nylon block is provided with a strong magnet, and the nylon block is also provided with a copper sheet;
the copper sheet is bent upwards by 90 degrees, and a long groove is formed in the vertical surface of the copper sheet;
the copper sheet is connected to a stop switch circuit of the operation cabinet through a lead.
The nylon block is also provided with a threaded hole, and the copper sheet is arranged on the nylon block through an inner hexagon bolt.
One end of the lead is connected with the copper sheet through a hexagon socket head cap screw, and the other end of the lead is connected into a stop switch circuit in the operation cabinet.
The threaded holes in the nylon block are blind holes.
Compared with the prior art, the utility model has the advantages of it is following:
the broken wire detection device in the steel wire rope twisting process can detect the broken part of the steel wire on line in the wire rope twisting and winding process, thereby saving the subsequent manual inspection, reducing the equipment occupation and saving the labor cost;
the broken wire detection device in the twisting of the steel wire rope of the utility model is installed on the vehicle platform by using nylon blocks embedded with strong magnetism, thus being convenient for installation or removal;
the utility model discloses a disconnected silk detection device in wire rope system of twisting with fingers utilizes wire intercommunication copper and operation cabinet, just can start the ride after the installation is correct, has avoided the condition that the device installation became invalid.
Drawings
Fig. 1 is the overall structure diagram of the broken wire detection device in the twisting of the steel wire rope of the present invention.
Fig. 2 is a front view of a detecting portion of the broken wire detecting device in the twisting of the steel wire rope of the present invention.
Fig. 3 is a side view of a detecting portion of the broken wire detecting device in twisting a steel wire rope according to the present invention.
Fig. 4 is the distribution diagram of hexagon socket head cap screw on nylon block of the broken wire detection device in the twisting of the steel wire rope.
Wherein: 1. a pipe winch; 2. a twister; 3. a post deformer; 4. a copper sheet; 5. nylon blocks; 6. a wire; 7. an operation cabinet; 8. a wire rope; 9. a traction wheel set; 10. a take-up reel; 11. a wire rewinding machine; 12. a hexagon socket head cap screw; 13. strong magnetism.
Detailed Description
The invention is described below with reference to the accompanying drawings and specific embodiments:
as shown in fig. 1-4, a broken wire detection device in steel wire rope twisting comprises a pipe winch 1, a twister 2, a rear deformer 3, a traction wheel set 9, a take-up reel 10, a take-up machine 11, and a nylon block 5;
the nylon block 5 is arranged between the rear deformer 3 and the traction wheel set 9;
the bottom of the nylon block 5 is provided with a strong magnet 13, and the nylon block 5 is also provided with a copper sheet 4;
the copper sheet 4 is bent upwards by 90 degrees, and a long groove is formed in the vertical surface of the copper sheet 4;
the copper sheet 4 is connected to a stop switch circuit of an operation cabinet 7 through a lead 6.
The nylon block 5 is also provided with a threaded hole, and the copper sheet 4 is arranged on the nylon block 5 through an inner hexagon bolt 12.
One end of the lead 6 is connected with the copper sheet through an inner hexagon bolt 12, and the other end is connected to a stop switch circuit in the operation cabinet 7.
The threaded hole on the nylon block 5 is a blind hole.
In this embodiment, the utility model relates to a broken wire detection device's in wire rope system of twisting working method as follows:
arranging a long groove on one surface, namely a vertical surface, of the copper sheet 4, which is perpendicular to the advancing direction of the steel wire rope 8, according to the specification of the steel wire rope 8, wherein the transverse groove diameter of the long groove can be 0.2mm larger than the diameter of the steel wire rope 8;
the steel wire rope 8 passes through the long groove in the twisting and winding process;
when a broken steel wire appears in the middle of the steel wire rope 8, the broken end-turned steel wire in the middle of the steel wire rope 8 can contact the copper sheet 4, so that a stop switch circuit is switched on, and the vehicle is automatically stopped.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (4)
1. The utility model provides a disconnected silk detection device in wire rope system of twisting, includes pipe winch (1), over twister (2), back deformer (3), pulls wheelset (9), take-up reel (10) and admission machine (11), its characterized in that: a nylon block (5) is also added;
the nylon block (5) is arranged between the rear deformer (3) and the traction wheel set (9);
the bottom of the nylon block (5) is provided with a strong magnet (13), and the nylon block (5) is also provided with a copper sheet (4);
the copper sheet (4) is bent upwards by 90 degrees, and a long groove is formed in the vertical surface of the copper sheet (4);
the copper sheet (4) is connected to a stop switch circuit of the operation cabinet (7) through a lead (6).
2. The device for detecting a broken wire in twisting a steel wire rope according to claim 1, wherein: threaded holes are further formed in the nylon block (5), and the copper sheets (4) are installed on the nylon block (5) through the inner hexagon bolts (12).
3. The device for detecting a broken wire in twisting a steel wire rope according to claim 1, wherein: one end of the lead (6) is connected with the copper sheet through an inner hexagon bolt (12), and the other end of the lead is connected into a stop switch circuit in the operation cabinet (7).
4. The device for detecting a broken wire in twisting a steel wire rope according to claim 2, wherein: the threaded hole on the nylon block (5) is a blind hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922336199.6U CN211446378U (en) | 2019-12-24 | 2019-12-24 | Broken wire detection device in steel wire rope twisting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922336199.6U CN211446378U (en) | 2019-12-24 | 2019-12-24 | Broken wire detection device in steel wire rope twisting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211446378U true CN211446378U (en) | 2020-09-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922336199.6U Active CN211446378U (en) | 2019-12-24 | 2019-12-24 | Broken wire detection device in steel wire rope twisting |
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| Country | Link |
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| CN (1) | CN211446378U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113882175A (en) * | 2021-11-09 | 2022-01-04 | 天津高盛钢丝绳有限公司 | Wire breakage detection device for steel wire rope production |
-
2019
- 2019-12-24 CN CN201922336199.6U patent/CN211446378U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113882175A (en) * | 2021-11-09 | 2022-01-04 | 天津高盛钢丝绳有限公司 | Wire breakage detection device for steel wire rope production |
| CN113882175B (en) * | 2021-11-09 | 2024-01-23 | 天津高盛钢丝绳有限公司 | Wire breakage detection device for steel wire rope production |
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