CN106049142A - Steel wire stranding machine broken line detection device and control method - Google Patents
Steel wire stranding machine broken line detection device and control method Download PDFInfo
- Publication number
- CN106049142A CN106049142A CN201610617540.3A CN201610617540A CN106049142A CN 106049142 A CN106049142 A CN 106049142A CN 201610617540 A CN201610617540 A CN 201610617540A CN 106049142 A CN106049142 A CN 106049142A
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- China
- Prior art keywords
- steel wire
- side plate
- support
- buncher
- swing roller
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/08—Alarms or stop motions responsive to exhaustion or breakage of filamentary material fed from supply reels or bobbins
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Abstract
The invention discloses a steel wire stranding machine broken line detection device and a control method. The detection device comprises a support, rotating rollers installed on the support, an installation plate and side plates. A line separating spring is installed on the installation block. The line separating spring is located on the installation block and located above the rotating rollers. Detection rods are installed on the side plates. The detection rods are located on the sides of the rotating rollers. The detection rods are fixed to the side plates through nylon stop pieces for the edge. Power signal lines are connected to the side plates. Broken line detection signal lines are connected to the detection rods. Guiding rollers and compression rollers are arranged below the rotating rollers. The guiding rollers and the compression rollers are installed on the support through fixing blocks. According to the steel wire stranding machine broken line detection device, the problem that steel wire broken line detection in the steel wire stranding procedure is solved; when a stranded steel wire is broken, the stranding machine is stopped in time, an alarm is given, automation production is achieved, and the production efficiency is improved.
Description
Technical field
The invention belongs to machinery technical field, relate to a kind of broken thread detection mechanism, specifically a kind of steel wire stranding
Broken thread detector and control method.
Background technology
Along with fast development especially auto industry and the fast development of high ferro of domestic economy, sebific duct has become as daily
Indispensable material in life and industrial development.The production of sebific duct at present be unable to do without this procedure of pooling capital, and roving process needs
Being completed by buncher, having a Rotating fields in railway sebific duct is steel wire braid, it is necessary to pooled capital steel wire by steel wire stranding.And
Steel wire stranding is during steel wire is pooled capital, and steel wire easily breaks, and detection not in time, can cause plying steel wire scrappage high, right
Later stage braided steel wire causes major quality to affect, and detects plying steel wire broken string the most fast and accurately, becomes important topic.This dress
Put precisely in order to detect the needs of steel wire broken string during steel wire is pooled capital and invent, inside steel wire stranding, load onto this device,
During steel wire is pooled capital, automatically detect steel wire plying state, when occurring that steel wire breaks, stop steel wire stranding in time and report
Alert, reduce plying steel wire scrappage.
Summary of the invention
The invention aims to the problem of steel wire burn out detection in steel wire roving process that solves, when finding plying steel wire
Broken string, stops buncher in time and reports to the police, it is achieved automated production.
The technical scheme that the present invention takes is as follows:
A kind of steel wire stranding broken thread detector, it includes support 1, and be arranged on the swing roller 3 on described support 1,
Mounting blocks 6 and side plate 9, described mounting blocks 6 is provided with separated time spring 4, and separated time spring 4 is positioned at the top of swing roller 3, described
Being provided with detection bar 10 on side plate 9, detection bar 10 is positioned at the sidepiece of swing roller 3, and detects bar 10 by for insulation
Nylon catch 7 is fixed on side plate 9, and side plate 9 connects power signal line 14, and detection bar 10 connects burn out detection signal
Line 13；It is additionally provided with guide roller 12 and pinch rollers 11, guide roller 12 and pinch rollers 11 to pass through in the lower section of swing roller 3
Fixed block (not marking in figure) is arranged on support 1.
Described pinch rollers 11 is movable to be arranged on fixed block, and it can be according to plying steel wire 5 external diameter, regulation and orienting roll
Gap between wheel 12, it is ensured that plying steel wire 5 can move along the vertical tangent lines direction of swing roller 3.
Described support 1 is U-shaped, and swing roller 3 is fixed in the U-type groove of support 1 by bolt 2, and side plate 9 is fixed on support
It is mutually perpendicular on the sidewall of 1 and with support 1.
Described support 1, swing roller 3, mounting blocks 6, side plate 9 and detection bar 10 are metal conductive materials, detect bar 10
Fixing through side plate 9 and by two pieces of nylon catch 7, between detection bar 10 and side plate 9, mutually insulated does not contacts.
Described power signal line 8 connects 0V voltage signal source, and side plate 9 contacts with swing roller 3 well, burn out detection signal
Line 13 is screwed in detection bar 10 afterbody.
A kind of control method of steel wire stranding broken thread detector, it comprises the following steps:
Step 1: plying steel wire is along guide roller, from bottom to top through separated time spring；
Step 2: buncher controller does not receives steel wire disconnection signal, it is allowed to start, opens buncher；
Step 3: when steel wire occurs that broken string, broken string steel wire one end contact with detection bar, and broken string another section of steel wire connects with swing roller
Touch so that 0V power signal line communicates with burn out detection holding wire, and voltage signal passes to buncher controller；
Step 4: buncher controller stops buncher immediately, visual alarm of concurrently speaking；
Step 5: after workman finds to report to the police, open buncher hatch door, the steel wire of broken string is connected again, close hatch door, reset report
Alert, reopen buncher.
The invention has the beneficial effects as follows: the present invention solves the problem of steel wire burn out detection in steel wire roving process, when sending out
Now plying steel wire broken string, stops buncher in time and reports to the police, it is achieved that automated production, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the front schematic diagram of the buncher steel wire broken thread detector of the present invention.
Fig. 2 is the left schematic diagram of the buncher steel wire broken thread detector of the present invention.
In figure: 1-support, 2-bolt, 3-swing roller, 4-separated time spring, 5-plying steel wire, 6-mounting blocks, 7-break steel
Silk, 8-nylon spacer, 9-side plate, 10-detect bar, 11-pinch rollers, 12-guide roller, 13-burn out detection holding wire, 14-
Power signal line.
Detailed description of the invention
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, a kind of steel wire stranding broken thread detector, it includes support 1, and is arranged on described
Swing roller 3, mounting blocks 6 and side plate 9 on frame 1, described mounting blocks 6 is provided with separated time spring 4, and separated time spring 4 is positioned at rotation
The top of tumbler wheel 3, described side plate 9 is provided with detection bar 10, and detection bar 10 is positioned at the sidepiece of swing roller 3, and detects
Bar 10, by being fixed on side plate 9 for the nylon catch 7 of insulation, side plate 9 connects and has power signal line 14, on detection bar 10
Connect and have burn out detection holding wire 13；Guide roller 12 and pinch rollers 11, guide roller it is additionally provided with in the lower section of swing roller 3
12 and pinch rollers 11 be arranged on support 1 by fixed block (not marking in figure).
In this detection device, described pinch rollers 11 is movable to be arranged on fixed block, and it can be according to outside plying steel wire 5
Footpath, the gap between regulation and guide roller 12, it is ensured that plying steel wire 5 can move along the vertical tangent lines direction of swing roller 3.
Described support 1 is U-shaped, and swing roller 3 is fixed in the U-type groove of support 1 by bolt 2, and side plate 9 is fixed on the sidewall of support 1
Above and it is mutually perpendicular to support 1.Described support 1, swing roller 3, mounting blocks 6, side plate 9 and detection bar 10 are metallic conduction material
Matter, detection bar 10 is fixed through side plate 9 and by two pieces of nylon catch 7, detects mutually insulated between bar 10 and side plate 9 and does not connects
Touch.Described power signal line 8 connects 0V voltage signal source, and side plate 9 contacts with swing roller 3 well, burn out detection holding wire 13
It is screwed in detection bar 10 afterbody, uses 0V voltage to be possible to prevent spark phenomenon here.
For the control method of steel wire stranding broken thread detector, it comprises the following steps:
Step 1: plying steel wire is along guide roller, from bottom to top through separated time spring；
Step 2: buncher controller does not receives steel wire disconnection signal, it is allowed to start, opens buncher；
Step 3: when steel wire occurs that broken string, broken string steel wire one end contact with detection bar, and broken string another section of steel wire connects with swing roller
Touch so that 0V power signal line communicates with burn out detection holding wire, and voltage signal passes to buncher controller；
Step 4: buncher controller stops buncher immediately, visual alarm of concurrently speaking；
Step 5: after workman finds to report to the police, open buncher hatch door, the steel wire of broken string is connected again, close hatch door, reset report
Alert, reopen buncher.
The ultimate principle of the present invention, principal character and advantage have more than been shown and described.Those of ordinary skill in the art
It should be appreciated that above-described embodiment limits the scope of the invention the most in any form, the mode such as all employing equivalents is obtained
The technical scheme obtained, all falls within protection scope of the present invention.
Part that the present invention does not relate to is the most same as the prior art maybe can use prior art to be realized.
Claims (6)
1. a steel wire stranding broken thread detector, it is characterised in that: include support (1), and be arranged on described support (1)
On swing roller (3), mounting blocks (6) and side plate (9), described mounting blocks (6) is provided with separated time spring (4), separated time spring
(4) being positioned at the top of swing roller (3), described side plate (9) is provided with detection bar (10), detection bar (10) is positioned at swing roller
(3) sidepiece, and detect bar (10) by for insulation nylon catch (7) be fixed on side plate (9), side plate connects on (9)
Being connected to power signal line (14), the upper connection of detection bar (10) has burn out detection holding wire (13)；In the lower section of swing roller (3) also
It is provided with guide roller (12) and pinch rollers (11), guide roller (12) and pinch rollers (11) and is arranged on support by fixed block
(1) on.
A kind of steel wire stranding broken thread detector the most according to claim 1, it is characterised in that: described pinch rollers
(11) movable being arranged on fixed block, it can be according to plying steel wire (5) external diameter, between regulating between guide roller (12)
Gap, it is ensured that plying steel wire (5) can move along the vertical tangent lines direction of swing roller (3).
A kind of steel wire stranding broken thread detector the most according to claim 1, it is characterised in that: described support (1) is in U
Type, swing roller (3) is fixed in the U-type groove of support (1) by bolt (2), and side plate (9) is fixed on the sidewall of support (1)
And be mutually perpendicular to support (1).
A kind of steel wire stranding broken thread detector the most according to claim 1, it is characterised in that: described support (1), rotation
Tumbler wheel (3), mounting blocks (6), side plate (9) and detection bar (10) are metal conductive materials, and detection bar (10) is through side plate (9)
And fixed by two pieces of nylon catch (7), between detection bar (10) and side plate (9), mutually insulated does not contacts.
A kind of steel wire stranding broken thread detector the most according to claim 1, it is characterised in that: described power signal line
(8) connecting 0V voltage signal source, side plate (9) contacts well with swing roller (3), and burn out detection holding wire (13) is solid by screw
It is scheduled on detection bar (10) afterbody.
6. the control method of a steel wire stranding broken thread detector, it is characterised in that comprise the following steps:
Step 1: plying steel wire is along guide roller, from bottom to top through separated time spring；
Step 2: buncher controller does not receives steel wire disconnection signal, it is allowed to start, opens buncher；
Step 3: when steel wire occurs that broken string, broken string steel wire one end contact with detection bar, and broken string another section of steel wire connects with swing roller
Touch so that 0V power signal line communicates with burn out detection holding wire, and voltage signal passes to buncher controller；
Step 4: buncher controller stops buncher immediately, visual alarm of concurrently speaking；
Step 5: after workman finds to report to the police, open buncher hatch door, the steel wire of broken string is connected again, close hatch door, reset report
Alert, reopen buncher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610617540.3A CN106049142B (en) | 2016-08-01 | 2016-08-01 | A kind of steel wire stranding broken thread detector and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610617540.3A CN106049142B (en) | 2016-08-01 | 2016-08-01 | A kind of steel wire stranding broken thread detector and control method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106049142A true CN106049142A (en) | 2016-10-26 |
| CN106049142B CN106049142B (en) | 2018-03-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610617540.3A Expired - Fee Related CN106049142B (en) | 2016-08-01 | 2016-08-01 | A kind of steel wire stranding broken thread detector and control method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108416095A (en) * | 2018-02-01 | 2018-08-17 | 浙江理工大学 | One kind combining performance prediction method based on the dynamic (dynamical) steel wire of flexible body |
| CN110609369A (en) * | 2019-08-05 | 2019-12-24 | 烽火通信科技股份有限公司 | Automatic strand breakage processing system for stranded cable |
| CN113445342A (en) * | 2021-06-12 | 2021-09-28 | 诸暨市天翊机械配件有限公司 | Anti-broken wire steel wire stranding machine and control method thereof |
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| CN205975178U (en) * | 2016-08-01 | 2017-02-22 | 南京利德东方橡塑科技有限公司 | Steel wire strander broken wire detection apparatus |
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2016
- 2016-08-01 CN CN201610617540.3A patent/CN106049142B/en not_active Expired - Fee Related
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| JPS5217548Y2 (en) * | 1972-04-05 | 1977-04-20 | ||
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| CN2793134Y (en) * | 2005-04-19 | 2006-07-05 | 白振富 | Automatic disconnection stopper of steel wire twisting apparatus |
| CN2804162Y (en) * | 2005-04-25 | 2006-08-09 | 张瑞龙 | Central wire paying out stand of metal wire double twister |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108416095A (en) * | 2018-02-01 | 2018-08-17 | 浙江理工大学 | One kind combining performance prediction method based on the dynamic (dynamical) steel wire of flexible body |
| CN110609369A (en) * | 2019-08-05 | 2019-12-24 | 烽火通信科技股份有限公司 | Automatic strand breakage processing system for stranded cable |
| CN113445342A (en) * | 2021-06-12 | 2021-09-28 | 诸暨市天翊机械配件有限公司 | Anti-broken wire steel wire stranding machine and control method thereof |
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| Publication number | Publication date |
|---|---|
| CN106049142B (en) | 2018-03-20 |
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Granted publication date: 20180320 Termination date: 20200801 |