CN103203394A - Wire breakage automatic detection device - Google Patents
Wire breakage automatic detection device Download PDFInfo
- Publication number
- CN103203394A CN103203394A CN2012100656971A CN201210065697A CN103203394A CN 103203394 A CN103203394 A CN 103203394A CN 2012100656971 A CN2012100656971 A CN 2012100656971A CN 201210065697 A CN201210065697 A CN 201210065697A CN 103203394 A CN103203394 A CN 103203394A
- Authority
- CN
- China
- Prior art keywords
- wire
- detection switch
- lead
- burn out
- out detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention discloses a device used for carrying out wire breakage detection during a wire-bearing electric brush automatic press-forming process. The device comprises a frame support, a wall plate, a carrier roller, a naked conduction wire, an insulator, a wire breakage detection switch, and a direct current source. The naked conduction wire is arranged below the carrier roller and is connected with the wire breakage detection switch. When wire breakage occurs to an electric twisted wire, the electric twisted wire falls onto and is connected to the naked conduction wire; the electric twisted wire, the naked conduction wire, the wire breakage detection switch, and the direct current source forms a circuit, and current is generated; and the wire breakage detection switch transmits a wire breakage signal to a programmable logic controller (PLC). The device provided by the invention is reliable to use. With the device, wire breakage automatic detection can be carried out, the production of reject is avoided, operator load is reduced, and multi-machine management is facilitated.
Description
Technical field
The present invention relates to a kind of broken thread detector, relate in particular to a kind of with the device that carries out burn out detection in the automatic compression moulding process of line brush.
Background technology
Lead during band line brush die mould is bare copper stranded conductor, provided by dish by supplier, every dish twisted wire allows to exist several broken ends, the broken end position is at random, present known measure is for the reply broken end: by operating personnel's perusal, close attention, processing appears stopping immediately in broken end one, in case carelessness will go out waste product, strengthen operating personnel's burden, restricted the high production rate measure that a people manages multimachine.
The technical scheme of burn out detection of the prior art is quite a few, the burn out detection scheme of wire drawing machine is all disclosed as patent of invention Shen 201110000173.X and patent of invention 200720174107.3, patent of invention 200910148925.X discloses a kind of broken thread detector, the means of electrical detection have been adopted, detect more sensitive, but above technical scheme range of application is all relatively limited to, and in band line brush automatic moulding process, does not also have suitable broken string automatic detection device so far.
Summary of the invention
In order to overcome the disappearance that in the existing technology broken string is detected automatically, the invention provides a kind of simple in structure, the service-strong broken thread detector.
The technical solution adopted for the present invention to solve the technical problems is:
Broken thread detector of the present invention comprises frame type support, wallboard, carrying roller, the nude lead, insulator, burn out detection switch and dc source, fixedly install frame type support at the make-up machine sidewall, described support fixedly installs two blocks of relative wallboards near the both sides of make-up machine one end, be horizontally disposed with a carrying roller between on two blocks of wallboards, import in the make-up machine body by carrying roller from the electric twisted wire on the drum, in two blocks of wallboards with below the carrying roller link position, one in insulator is set respectively, connect bare lead between two insulators, the nude lead is by insulator and wallboard insulation, one end of nude lead joins by lead and burn out detection switch, burn out detection switch and a direct current power supply join, and the minus earth of described dc source.
Described burn out detection switch comprises a transistor and an auxiliary reclay, and both are connected in series, and an end and this transistor of described bare lead join, and the contact switch of described auxiliary reclay joins by lead and programmable logic controller (PLC) (PLC).
Described bare lead is copper cash or aluminum steel.
The voltage of described dc source is 24 volts or 36 volts.
End away from make-up machine of described drum support arranges a wire coil shaft parallel with carrying roller, and drum is arranged on the wire coil shaft.
Described burn out detection switch is arranged on the described support or on the make-up machine shell or in the PLC switch board.
Beneficial effect of the present invention is: a bare lead is set below carrying roller, this nude lead joins by lead and a burn out detection switch, burn out detection switch and a direct current power supply join, when electric twisted wire does not break, electric twisted wire and bare lead through carrying roller are not connected, the electricity twisted wire imports in the make-up machine by carrying roller and processes, when broken end appears in electric twisted wire, the electricity twisted wire is connected with bare lead dropping under the gravity effect on bare lead, because the other end of electric twisted wire is by make-up machine ground connection, like this, the electricity twisted wire, the nude lead, the burn out detection switch, dc source forms the loop, produce electric current, the transistor turns in the burn out detection switch, the auxiliary reclay contact adhesive in the transistor driving burn out detection switch, the contact switch closure, disconnection signal namely is transferred on the programmable logic controller (PLC) (PLC), and PLC makes response, like this, can find broken end automatically, and send the signal parking, and avoid producing waste product and alleviate operating personnel's burden simultaneously, be beneficial to multicomputer management.
Description of drawings
Constitute the accompanying drawing of the application's a part, be used to provide further understanding of the present invention, illustrative examples of the present invention and explanation thereof are used for explaining the present invention, do not constitute improper restriction of the present invention.
Fig. 1 is the structural representation of apparatus of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the I-I cutaway view of Fig. 1.
Fig. 4 is that apparatus of the present invention electricity twisted wire and bare lead are connected the schematic diagram that the back forms the loop.
Among the figure: wire coil shaft 1 wallboard 2 frame type supports 3 press slide sidewalls 4 guide pin bushings 5 carrying rollers 6 electric twisted wire 7 drums 8 insulators 9 bare lead 10 burn out detection switches 11 dc sources 12 make-up machines 13.
The specific embodiment
The invention will be further described below in conjunction with the drawings and specific embodiments.
In Fig. 1 and Fig. 2, on make-up machine slider side wall 4, be horizontally disposed with frame molded lines disc carrier 3, the drum support arranges wire coil shaft 1 away from an end of make-up machine, drum 8 is arranged on the wire coil shaft, wallboard 2 vertically is arranged on support 3 near each one of end both sides of make-up machines, be mutually symmetry, wallboard 2 upper ends arrange and are horizontally disposed with carrying roller 6, electric twisted wire 7 on the drum imports in the guide pin bushing 5 that is arranged on the make-up machine slide block through carrying roller 6, enter the make-up machine from guide pin bushing, in carrying roller 6 oblique lower positions insulator 9 is set on the wallboard 2, a bare copper cash 10 is drawn in insulator 9 centres corresponding on two blocks of symmetrical wallboards 2, nude copper cash 10 is by insulator 9 and wallboard 2 insulation, (see figure 3), nude copper cash 10 and wire coil shaft 1 and carrying roller 6 are parallel and be in electric twisted wire 7 belows, one end of nude copper cash 10 passes insulator 9 and joins by lead and burn out detection switch 11, burn out detection switch 11 is arranged on the support 3, burn out detection switch 11 and a 24V dc source 12 join, and the negative pole of dc source 12 is by support ground connection.
As Fig. 4, when electric twisted wire 7 does not break, electric twisted wire 7 and bare copper cash 10 through carrying roller 6 are not connected, electricity twisted wire 7 imports in the make-up machine by carrying roller 6 and processes, when broken end appears in electric twisted wire 7, electricity twisted wire 7 is connected with bare copper cash 10 dropping under the gravity effect on bare copper cash 10, because the other end of electric twisted wire 7 is by make-up machine ground connection, like this, electricity twisted wire 7, nude copper cash 10, burn out detection switch 11, dc source 12 forms the loop, produce electric current, burn out detection switch 11 is about to disconnection signal and is transferred on the programmable logic controller (PLC) (PLC), and PLC makes response.
The burn out detection switch can comprise a transistor and auxiliary reclay, both are connected in series, described bare lead (10) joins by lead and this transistor, and the contact switch of burn out detection switch repeat circuit joins by lead and programmable logic controller (PLC) (PLC).When broken end appears in electricity twisted wire 7, the electricity twisted wire is dropping under the effect of gravity on bare copper cash 10, connect with bare copper cash, like this, electric twisted wire 7, bare copper cash 10, burn out detection switch 11, dc source 12 form the loop, produce electric current, transistor turns in the burn out detection switch, the auxiliary reclay contact adhesive in the transistor driving burn out detection switch, contact switch closure, burn out detection switch 11 is about to disconnection signal and is transferred on the PLC, and PLC makes response.
Further, the voltage of described dc source 12 can also be 36 volt-amperes, and the bare copper cash that is arranged between the insulator can also be other leads such as aluminum steel.
Further, described burn out detection switch 11 can be arranged on the described support, on the make-up machine shell or in the PLC switch board, described burn out detection switch can also be other conventional electrical signal detection switch.Described support, make-up machine shell or PLC switch board all arrange ground connection by national standard.
The above is the preferred embodiments of the present invention only, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (6)
1. make-up machine broken thread detector, comprise frame type support (3), wallboard (2), carrying roller (6), nude lead (10), insulator (9), burn out detection switch (11) and dc source (12), fixedly install frame type support (3) at the make-up machine sidewall, described support (3) fixedly installs two blocks of relative wallboards (2) near the both sides of make-up machine one end, be horizontally disposed with a carrying roller (6) between on two blocks of wallboards, import in the make-up machine body by carrying roller (6) from the electric twisted wire (7) on the drum (8), below with carrying roller (6) link position in two blocks of wallboards (2) respectively arranges (9) one in insulator, connect bare lead (10) between two insulators (9), nude lead (10) is by insulator and wallboard insulation, one end of nude lead (10) joins by lead and burn out detection switch (11), burn out detection switch and a direct current power supply (12) join, and the minus earth of described dc source (12).
2. device according to claim 1, it is characterized in that, described burn out detection switch (11) comprises a transistor and an auxiliary reclay, both are connected in series, described bare lead (10) joins with this transistor, and the contact switch of described auxiliary reclay joins by lead and programmable logic controller (PLC) (PLC).
3.., it is characterized in that described bare lead (10) is copper cash or aluminum steel according to claim 1 or 2 described devices.
4. device according to claim 1 is characterized in that, described dc source (12) is 24 volts or 36 volts.
5. device according to claim 1 is characterized in that, the end away from make-up machine of described frame type support (3) arranges a wire coil shaft (1) parallel with carrying roller, and drum (8) is arranged on the wire coil shaft.
6. device according to claim 1 is characterized in that, described burn out detection switch (11) be arranged at that described support (3) is gone up or the make-up machine shell on or in the PLC switch board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100656971A CN103203394A (en) | 2012-01-13 | 2012-01-13 | Wire breakage automatic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100656971A CN103203394A (en) | 2012-01-13 | 2012-01-13 | Wire breakage automatic detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103203394A true CN103203394A (en) | 2013-07-17 |
Family
ID=48750918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100656971A Pending CN103203394A (en) | 2012-01-13 | 2012-01-13 | Wire breakage automatic detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103203394A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103991755A (en) * | 2014-04-17 | 2014-08-20 | 江苏佳成科技股份有限公司 | Multi-strand wire breakage detection device |
| CN105759174A (en) * | 2016-03-29 | 2016-07-13 | 上海繁得信息科技有限公司 | Communication line disconnection monitor |
| CN106093126A (en) * | 2016-08-01 | 2016-11-09 | 南京利德东方橡塑科技有限公司 | A kind of braider intermediate rubber segment glue detection device and control method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201012998Y (en) * | 2007-02-27 | 2008-01-30 | 江苏兴达钢帘线股份有限公司 | Stubble checkout device |
| CN101859721A (en) * | 2010-06-11 | 2010-10-13 | 中国电子科技集团公司第四十五研究所 | Broken wire detection system |
| CN102134770A (en) * | 2011-04-29 | 2011-07-27 | 刘彦辉 | Warping machine for wire mesh |
| CN201984904U (en) * | 2011-04-08 | 2011-09-21 | 杭州伟峰电子有限公司 | Wire break warning device of enameled wire stranding machine |
| CN202411126U (en) * | 2012-01-13 | 2012-09-05 | 长沙富晨机器制造有限公司 | Disconnection detection device |
-
2012
- 2012-01-13 CN CN2012100656971A patent/CN103203394A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201012998Y (en) * | 2007-02-27 | 2008-01-30 | 江苏兴达钢帘线股份有限公司 | Stubble checkout device |
| CN101859721A (en) * | 2010-06-11 | 2010-10-13 | 中国电子科技集团公司第四十五研究所 | Broken wire detection system |
| CN201984904U (en) * | 2011-04-08 | 2011-09-21 | 杭州伟峰电子有限公司 | Wire break warning device of enameled wire stranding machine |
| CN102134770A (en) * | 2011-04-29 | 2011-07-27 | 刘彦辉 | Warping machine for wire mesh |
| CN202411126U (en) * | 2012-01-13 | 2012-09-05 | 长沙富晨机器制造有限公司 | Disconnection detection device |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103991755A (en) * | 2014-04-17 | 2014-08-20 | 江苏佳成科技股份有限公司 | Multi-strand wire breakage detection device |
| CN103991755B (en) * | 2014-04-17 | 2016-08-24 | 江苏佳成科技股份有限公司 | Multi cord broken thread detector |
| CN105759174A (en) * | 2016-03-29 | 2016-07-13 | 上海繁得信息科技有限公司 | Communication line disconnection monitor |
| CN105759174B (en) * | 2016-03-29 | 2019-02-05 | 北京中创为南京量子通信技术有限公司 | A kind of communication line wire breakage monitor |
| CN106093126A (en) * | 2016-08-01 | 2016-11-09 | 南京利德东方橡塑科技有限公司 | A kind of braider intermediate rubber segment glue detection device and control method |
| CN106093126B (en) * | 2016-08-01 | 2019-01-18 | 南京利德东方橡塑科技有限公司 | A kind of braider intermediate rubber segment glue detection device and control method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103203394A (en) | Wire breakage automatic detection device | |
| CN202411126U (en) | Disconnection detection device | |
| CN203038100U (en) | A distributed electric control device used in elevating and traversing three-dimensional parking | |
| CN205608971U (en) | Wireless line breakage warning device of stranding machine | |
| CN106049142A (en) | Steel wire stranding machine broken line detection device and control method | |
| CN209730895U (en) | A kind of electric control appliance | |
| CN205975178U (en) | Steel wire strander broken wire detection apparatus | |
| CN210487464U (en) | Cable breakage-proof detection device | |
| CN207149835U (en) | A kind of crane trench electric installation | |
| CN202220050U (en) | Power supply system of crane | |
| CN202663191U (en) | Communication system for power transformer substation and power dispatching center | |
| CN203722033U (en) | Mobile production line power supply system adopting double-path sliding guide | |
| CN206611238U (en) | A kind of dual power supply case | |
| CN106426182B (en) | A kind of robot welding product line | |
| CN203859370U (en) | Crane sliding contact line corrosion processing device | |
| CN204315249U (en) | There is the Novel electric cable end of temp monitoring function | |
| CN203133149U (en) | Detection device for grounding current of transformer core | |
| CN203896141U (en) | Cabling rack of multi-station winding machine | |
| CN204231145U (en) | A kind of bar line stick preheated mold | |
| CN203480938U (en) | Wire twisting device for generate wires and cables | |
| CN209858652U (en) | Intelligent electric power comprehensive monitoring device in graphitization process | |
| CN203638652U (en) | Material arrival detection mechanism | |
| CN206556577U (en) | Enameling machine line walks footpath detection means | |
| CN202491441U (en) | Extension device for carcass calendaring steel wires | |
| CN217181104U (en) | Test device for testing insulation protection articles |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130717 |