CN205608971U - Wireless line breakage warning device of stranding machine - Google Patents
Wireless line breakage warning device of stranding machine Download PDFInfo
- Publication number
- CN205608971U CN205608971U CN201620103210.8U CN201620103210U CN205608971U CN 205608971 U CN205608971 U CN 205608971U CN 201620103210 U CN201620103210 U CN 201620103210U CN 205608971 U CN205608971 U CN 205608971U
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- Prior art keywords
- copper sheet
- wireless
- twisting machine
- adjustable column
- wire
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Abstract
The utility model relates to a wireless line breakage warning device of stranding machine has solved the not enough of prior art, and technical scheme is: including broken string response mechanism and wireless transmitter, wireless transmitter and electric connection of broken string response mechanism, the PLC of stranding machine the last electricity of HMI control system is connected with the radio signal recepition ware, wireless transmitter and radio signal recepition ware communication connection, broken string response mechanism includes the movable plate, the fixed plate, the regulation post and the drawing die of vertical fixation board, regulating spring's the lower extreme and the upper surface butt of movable plate, the top and the drawing die fixed connection of movable plate, on having, the lower fixed surface of movable plate contacts the copper sheet, the rigidity that contacts the copper sheet on the fixed plate corresponds there is the insulation board, under being fixed with two, the upper portion of insulation board contacts the copper sheet, two terminals have been seted up on the lateral wall of insulation board, every terminal all with under one contacts the copper sheet and is connected, a terminal is connected with wireless transmitter, another terminal is connected with the power.
Description
Technical field
This utility model relates to cable and produces equipment technical field, refers in particular to the field of wire twisting machine twisted wire core broken string situation on-line monitoring and control technology, it is provided that a kind of wireless wire break alarm device of wire twisting machine.
Background technology
Most wire twisting machines that present cable manufacturing enterprise is used are dependent on the broken string situation of manual monitoring twisted wire core.It is difficult to ensure that the reliability that operator's twisted pair wire core broken string situation monitors, is the most all the disconnection problem just finding twisted wire core in twisted wire finished product.So may be accomplished by expending substantial amounts of man power and material and go to process this type of quality problems.
In the realization of the break alarm function that wireless signal transmission techniques is applied to wire twisting machine by this utility model, the broken string event monitoring making the twisted wire core of the wire twisting machine of high speed rotating is accomplished with control.This not only lowers the manufacturing cost of cable production industry, improve production efficiency, also solve material, energy waste problem, the quality of product can obtain Reliable guarantee simultaneously.
Utility model content
Technical problem to be solved in the utility model is the deficiency overcoming existing wire twisting machine equipment, it is provided that the wireless wire break alarm device of a kind of wire twisting machine that the broken string event on-line monitoring of twisted wire core realizes with automatic control function.
nullTo achieve these goals,This utility model is by the following technical solutions: a kind of wireless wire break alarm device of wire twisting machine,Powered by power supply,Match with the PLC-HMI control system of wire twisting machine,It is characterized in that: include break induction mechanism (1) and wireless signal transmitter (2),Described wireless signal transmitter electrically connects with broken string induction mechanism,Electrically connect with or without line signal receiver (3) in the PLC-HMI control system of described wire twisting machine,Described wireless signal transmitter communicates to connect with described wireless signal receiver,Described broken string induction mechanism includes movable plate (10)、Fixed plate、The adjustable column of vertical fixing plate and line mould (11),The lower end of described adjustable column is all fixing with described fixed plate to be connected,Described movable plate is placed in parallel above described fixed plate,In described fixed plate, the position of corresponding adjustable column all offers via,Described adjustable column runs through described via,Adjusting nut (5) it is bolted with on described adjustable column,Regulation spring (6) also it is arranged with on described adjustable column,The upper end of described regulation spring abuts with the lower surface of described adjusting nut,The lower end of described regulation spring abuts with the upper surface of described movable plate,The top of described movable plate is fixing with described line mould to be connected,The lower surface of described movable plate is fixed with contact copper sheet (7),Contact the position of copper sheet in described fixed plate correspondence to be fixed with the top of insulation board (9) described insulation board and be fixed with under two and contact copper sheet (12),Two binding posts (8) are offered on the sidewall of described insulation board,All described with one lower of each binding post contacts copper sheet and connects,One described binding post is connected with wireless signal transmitter,Another described binding post is connected with described power supply.The broken string situation of the wireless alarmer broken string induction mechanism on-line monitoring twisted wire core by being connected with wireless signal transmitter;Twisted wire core broken string event signal is launched to wireless signal receiver by the wireless signal transmitter being connected with broken string induction mechanism;Wireless signal receiver receives the twisted wire core from wireless signal transmitter and breaks event signal be converted into the output of corresponding digital quantity signal to the control system of wire twisting machine or the PLC-HMI control system of wire twisting machine;The PLC-HMI control system of wire twisting machine receives the digital quantity signal from wireless signal receiver; and control wire twisting machine when twisted wire core broken string event occurs and shut down or report to the police, the number of times and the machine corresponding production status information that the event that breaks the most accordingly are occurred are recorded and are reviewed offer reliable basis for product quality problem.
As preferably, described wire twisting machine is wireless, and wire break alarm device at least includes two adjustable columns, the coefficient of elasticity of spring sheathed on each adjustable column and identical length etc..So arrange, maintain the stability of this programme.
As preferably, described line mould is connected by a fixing seat is fixing with the upper surface of described movable plate, and the lower end of described adjustable column is the most all connected by fixing seat is fixing with the upper surface of described fixed plate.So arrange, improve stability of the present utility model, it is not easy to occur that false touch is moved.
As preferably, under said two, contact the width more than described line mould of the spacing between copper sheet.
As preferably, described wireless signal transmitter is bluetooth wireless signal transmitter, and described wireless signal receiver is bluetooth wireless signal receiver.
As preferably, the external diameter of described line mould is more than 1.2 times of described line mould internal diameter.
As preferably, the bottom of described lower contact copper sheet is embedded in described insulation board, and described binding post runs through described insulation board and the described lower fixing connection in bottom contacting copper sheet.So arrange, fixation, it is not easy to the situation that broken string is not reported to the police occurs.
As preferably, described wire twisting machine is wireless, and wire break alarm device only includes an adjustable column, the height of the lower contact copper sheet near adjustable column side is equal to the distance of described adjustable column and fixed plate central point more than the distance of the height of the lower contact copper sheet away from adjustable column side, described line mould and fixed plate central point.This is that the one of the application is bad selects scheme.
Accompanying drawing explanation
Fig. 1 is for control system sketch in this utility model;
Fig. 2 is this utility model interrupt line inductor composition.
Detailed description of the invention
Embodiment 1:
Below by specific embodiment, and combine accompanying drawing, the technical solution of the utility model is described in further detail.
Embodiment:
nullA kind of wireless wire break alarm device of wire twisting machine (seeing accompanying drawing 1 and accompanying drawing 2),Powered by power supply,Match with the PLC-HMI control system of wire twisting machine,Including broken string induction mechanism 1 and wireless signal transmitter 2,Described wireless signal transmitter electrically connects with broken string induction mechanism,Electrically connect with or without line signal receiver 3 in the PLC-HMI control system of described wire twisting machine,Described wireless signal transmitter communicates to connect with described wireless signal receiver,Described broken string induction mechanism includes movable plate 10、Fixed plate、The adjustable column of vertical fixing plate and line mould 11,The lower end of described adjustable column is all fixing with described fixed plate to be connected,Described movable plate is placed in parallel above described fixed plate,In described fixed plate, the position of corresponding adjustable column all offers via,Described adjustable column runs through described via,Adjusting nut 5 it is bolted with on described adjustable column,Regulation spring 6 also it is arranged with on described adjustable column,The upper end of described regulation spring abuts with the lower surface of described adjusting nut,The lower end of described regulation spring abuts with the upper surface of described movable plate,The top of described movable plate is fixing with described line mould to be connected,The lower surface of described movable plate is fixed with contact copper sheet 7,The position contacting copper sheet in described fixed plate correspondence is fixed with insulation board 9,The top of described insulation board is fixed with under two contact copper sheet 12,Two binding posts 8 are offered on the sidewall of described insulation board,All described with one lower of each binding post contacts copper sheet and connects,One described binding post is connected with wireless signal transmitter,Another described binding post is connected with described power supply.Described wire twisting machine is wireless, and wire break alarm device at least includes two adjustable columns, the coefficient of elasticity of spring sheathed on each adjustable column and identical length etc..Described line mould is connected by a fixing seat is fixing with the upper surface of described movable plate, and the lower end of described adjustable column is the most all connected by fixing seat is fixing with the upper surface of described fixed plate.The width more than described line mould of the spacing between copper sheet is contacted under said two.Described wireless signal transmitter is bluetooth wireless signal transmitter, and described wireless signal receiver is bluetooth wireless signal receiver.The external diameter of described line mould is more than 1.2 times of described line mould internal diameter.The bottom of described lower contact copper sheet is embedded in described insulation board, and described binding post runs through described insulation board and the described lower fixing connection in bottom contacting copper sheet.
The broken string event of described broken string induction mechanism on-line monitoring twisted wire core, in broken string induction mechanism, twisted wire core leads to Go-over mould and passes, during normal twisted wire, twisted wire core can be by line mould and movable plate pull-up, the height of pull-up can obtain suitable regulation by the decrement of nut regulation spring, contact copper sheet it is fixed with under movable plate, it is fixed with on insulation board under two and contacts copper sheet, two contact copper sheets are electrically connected with binding post, contact copper sheet slip under movable plate by two contact copper sheet electrical communication when twisted wire core broken string event occurs, so it is connected to the wireless signal transmitter on binding post and this signal can be detected.Described wireless signal transmitter and broken string induction mechanism are powered with battery, and wireless signal transmitter accepts the signal transmitted from broken string induction mechanism, and this signal is wirelessly sent to wireless signal receiver.Described wireless signal receiver receive from wireless signal transmitter send come twisted wire core broken string situation signal, and convert the signal into simple binary digital signal drive output circuit part export this signal PLC-HMI control system to wire twisting machine.The PLC-HMI control system of described wire twisting machine accepts the signal from wireless signal receiver; controlling wire twisting machine when twisted wire core broken string event occurs shut down or report to the police, the status information such as the operational factor of the moment, number of times and the machine that simultaneously this event are occurred is recorded and is reviewed offer reliable basis for product quality problem.
The present embodiment bad selects the scheme to be: described wire twisting machine is wireless, and wire break alarm device only includes an adjustable column, the height of the lower contact copper sheet near adjustable column side is equal to the distance of described adjustable column and fixed plate central point more than the distance of the height of the lower contact copper sheet away from adjustable column side, described line mould and fixed plate central point.
Embodiment described above is one of the present utility model preferably scheme, and this utility model is not made any pro forma restriction, also has other variant and remodeling on the premise of without departing from the technical scheme described in claim.
Claims (8)
- null1. the wireless wire break alarm device of wire twisting machine,Powered by power supply,Match with the PLC-HMI control system of wire twisting machine,It is characterized in that: include break induction mechanism (1) and wireless signal transmitter (2),Described wireless signal transmitter electrically connects with broken string induction mechanism,Electrically connect with or without line signal receiver (3) in the PLC-HMI control system of described wire twisting machine,Described wireless signal transmitter communicates to connect with described wireless signal receiver,Described broken string induction mechanism includes movable plate (10)、Fixed plate、The adjustable column of vertical fixing plate and line mould (11),The lower end of described adjustable column is all fixing with described fixed plate to be connected,Described movable plate is placed in parallel above described fixed plate,In described fixed plate, the position of corresponding adjustable column all offers via,Described adjustable column runs through described via,Adjusting nut (5) it is bolted with on described adjustable column,Regulation spring (6) also it is arranged with on described adjustable column,The upper end of described regulation spring abuts with the lower surface of described adjusting nut,The lower end of described regulation spring abuts with the upper surface of described movable plate,The top of described movable plate is fixing with described line mould to be connected,The lower surface of described movable plate is fixed with contact copper sheet (7),The position contacting copper sheet in described fixed plate correspondence is fixed with insulation board (9),The top of described insulation board is fixed with under two and contacts copper sheet (12),Two binding posts (8) are offered on the sidewall of described insulation board,All described with one lower of each binding post contacts copper sheet and connects,One described binding post is connected with wireless signal transmitter,Another described binding post is connected with described power supply.
- 2. the wireless wire break alarm device of wire twisting machine as claimed in claim 1, it is characterised in that: described wire twisting machine is wireless, and wire break alarm device at least includes two adjustable columns, the coefficient of elasticity of spring sheathed on each adjustable column and identical length etc..
- 3. the wireless wire break alarm device of wire twisting machine as claimed in claim 1, it is characterized in that: described line mould is connected by a fixing seat is fixing with the upper surface of described movable plate, the lower end of described adjustable column is the most all connected by fixing seat is fixing with the upper surface of described fixed plate.
- 4. the wireless wire break alarm device of wire twisting machine as claimed in claim 1, it is characterised in that: contact the width more than described line mould of the spacing between copper sheet under said two.
- 5. the wireless wire break alarm device of wire twisting machine as claimed in claim 1 or 2, it is characterised in that: described wireless signal transmitter is bluetooth wireless signal transmitter, and described wireless signal receiver is bluetooth wireless signal receiver.
- 6. the wireless wire break alarm device of wire twisting machine as claimed in claim 1 or 2, it is characterised in that: the external diameter of described line mould is more than 1.2 times of described line mould internal diameter.
- 7. the wireless wire break alarm device of wire twisting machine as claimed in claim 1 or 2, it is characterised in that: the bottom of described lower contact copper sheet is embedded in described insulation board, and described binding post runs through described insulation board and the described lower fixing connection in bottom contacting copper sheet.
- 8. the wireless wire break alarm device of wire twisting machine as described in claim 1 or 3 or 4, it is characterized in that: described wire twisting machine is wireless, and wire break alarm device only includes an adjustable column, the height of the lower contact copper sheet near adjustable column side is equal to the distance of described adjustable column and fixed plate central point more than the distance of the height of the lower contact copper sheet away from adjustable column side, described line mould and fixed plate central point.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620103210.8U CN205608971U (en) | 2016-02-01 | 2016-02-01 | Wireless line breakage warning device of stranding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620103210.8U CN205608971U (en) | 2016-02-01 | 2016-02-01 | Wireless line breakage warning device of stranding machine |
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CN205608971U true CN205608971U (en) | 2016-09-28 |
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CN201620103210.8U Expired - Fee Related CN205608971U (en) | 2016-02-01 | 2016-02-01 | Wireless line breakage warning device of stranding machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106571202A (en) * | 2016-11-07 | 2017-04-19 | 芜湖市鸿坤汽车零部件有限公司 | Armoring machine belt pulley brake device for workshop processing |
CN117275839A (en) * | 2023-11-03 | 2023-12-22 | 浙江科柏电气科技有限公司 | High-speed processing equipment for cable copper wire stranded wire and working method thereof |
-
2016
- 2016-02-01 CN CN201620103210.8U patent/CN205608971U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106571202A (en) * | 2016-11-07 | 2017-04-19 | 芜湖市鸿坤汽车零部件有限公司 | Armoring machine belt pulley brake device for workshop processing |
CN117275839A (en) * | 2023-11-03 | 2023-12-22 | 浙江科柏电气科技有限公司 | High-speed processing equipment for cable copper wire stranded wire and working method thereof |
CN117275839B (en) * | 2023-11-03 | 2024-06-21 | 浙江科柏电气科技有限公司 | High-speed processing equipment for cable copper wire stranded wire and working method thereof |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 Termination date: 20190201 |
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CF01 | Termination of patent right due to non-payment of annual fee |