Detect equipment for packing
Technical Field
The utility model relates to an industrial packaging technology field, concretely relates to detect equipment for packing.
Background
With the development of living standard and living quality, people gradually pursue delicate life, and the packaging appearance of products is related, and accordingly the packaging is required to be exquisite and delicate. Therefore, the packaging system and the detection system after packaging are equally important. In the detection of the packing box, only one conveying belt is usually used, the packing box is conveyed on the conveying belt and arrives at a CCD shooting position, a detector detects the packing box and controls the conveying belt to pause, the CCD shoots, the conveying belt continuously transmits and simultaneously shoots images displayed on a display, and a worker judges whether the appearance (printing quality, packaging tightness, packaging attractiveness and the like) is qualified or not according to the images, takes the unqualified product away and places the unqualified product near a detection table, and needs to carry the product manually after stacking a certain amount. The worker takes the unqualified packing boxes off the conveying belt and needs to manually carry the accumulated unqualified packing boxes, which wastes manpower and physical strength; because the conveyer belt continuously conveys, CCD continuously shoots, and the condition that the staff can be tired careless can be inevitable, therefore the condition that some packing carton miss the inspection takes place occasionally. In addition, the unqualified packing boxes need to be repackaged or repaired, but because the packing boxes belong to fine packaging, the difference between the unqualified packing boxes and the qualified packing boxes is small, so the unqualified packing boxes and the new packing boxes/the qualified packing boxes are often mixed, the integral exquisite degree of the ex-factory packing boxes is influenced, and the reputation of a packaging company is influenced.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a detect equipment for packing does not waste the manpower, and improves the degree of accuracy that detects, guarantees the exquisite of the packing carton that dispatches from the factory.
The utility model discloses a solve the technical scheme that technical problem adopted as follows:
a test packaging apparatus comprising:
the packaging system is used for packaging the product to obtain a packaging box to be detected;
a first support located on a left side of the packaging system;
the first conveyor belt is arranged on the first support and used for conveying the packaging box to be detected;
the first detector is arranged on the first support and used for detecting whether the packaging box to be detected is at the tail end of the first conveyor belt or not;
a main support frame positioned on the left side of the first support;
the detection plate is arranged on the main support frame and can rotate for 90 degrees;
a weight detector disposed on the detection tray;
the first CCD camera is arranged on the main supporting frame, is positioned between the tail end of the first conveyor belt and the detection disc and is used for shooting the bottom surface of the packaging box to be detected;
the second CCD camera is arranged on the main supporting frame, is positioned right above the detection disc and is used for shooting the top surface of the packaging box to be detected;
the two third CCD cameras are arranged on the main supporting frame, are respectively arranged on the left side and the right side of the detection plate and are used for shooting the side faces of the packaging box to be detected;
the display screen is arranged on the main supporting frame and connected with the weight detector, the first CCD camera, the second CCD camera and the third CCD camera;
the label sticking device is arranged on the main supporting frame;
a second bracket positioned on the left side of the main supporting frame;
the second conveying belt is arranged on the second support and used for conveying qualified packing boxes;
a third support;
the starting end of the third conveyor belt is positioned between the detection disc and the second conveyor belt, and the third conveyor belt is used for conveying unqualified packaging boxes;
the recycling box is used for recycling unqualified packing boxes and is arranged corresponding to the tail end of the third conveying belt;
the mechanical arm is arranged on the main supporting frame and used for moving the packaging boxes to be detected to the detection plate from the tail end of the first conveying belt, moving the qualified packaging boxes to the second conveying belt from the detection plate and moving the unqualified packaging boxes to the third conveying belt from the detection plate.
Further, the detection packaging equipment also comprises an illuminating device arranged on the main supporting frame.
Further, detect equipment for packing still including setting up the second detector on the third support and the pilot lamp of connecting the second detector for whether there is unqualified packing carton on surveying the third conveyer belt, when having unqualified packing carton on the third conveyer belt, the pilot lamp lights.
Furthermore, the detection packaging equipment also comprises a first motor connected with the detection disc, an induction sheet connected with the detection disc and rotating synchronously with the detection disc, a sensor for sensing the rotating angle of the induction sheet, and a first servo controller connected with the sensor and the first motor, wherein the first servo controller controls the operation of the first motor; when the rotation angle of the induction sheet reaches 90 degrees, the sensor sends triggering information to the first servo controller, and the first servo controller receives the triggering information and controls the first motor to stop running according to the triggering information.
The utility model has the advantages that:
1. the utility model relates to a detect equipment for packing detects the product through adopting first conveyer belt, second conveyer belt, third conveyer belt and main tributary strut cooperation, has replaced the detection conveying of only a conveyer belt, the utility model discloses can realize only just can carrying out the detection of another product after a product detection, the effectual problem of missing examining of appearance of avoiding leading to because personnel neglect fatigue etc. of avoiding.
2. Through the unqualified packing carton of third conveyer belt conveying, when unqualified packing carton, need not the manual work and transport unqualified product, also avoided the piling up of unqualified packing carton in the detection equipment for packing department, guaranteed near the clean and tidy of detection equipment for packing.
3. The transportation of packing carton all realizes through the arm, especially the transportation of unqualified packing carton, has replaced the manpower and has transported the packing carton, has saved the manpower.
4. The first CCD camera, the second CCD camera and the third CCD camera are used for comprehensively shooting images of the packaging box to be detected and displaying the images on the display, so that the inspection is facilitated; the third CCD camera is combined with a detection disc capable of rotating 90 degrees, so that the size and the occupied area of the main support frame are not too large.
5. Through the simultaneous detection of weight detection and appearance, the detection of the packaging box is perfected, and the packaging box leaving factory is ensured to be attractive, have no wrong package problem and have no packaging but not tight problem
6. The utility model discloses a main tributary strut is avoided leaking to examine, is pasted through pasting the device and signs qualified packing carton and unqualified packing carton of differentiation, has guaranteed the holistic exquisite degree of the packing carton that dispatches from the factory, has avoided sneaking into the possibility of unqualified packing carton and probably unqualified packing carton, has guaranteed packaging company's reputation.
Drawings
Fig. 1 is a schematic structural diagram of the packaging device of the present invention.
In the figure: 1. the device comprises a first support, 2, a first conveyor belt, 3, a first detector, 4, a main support frame, 5, a detection plate, 6, a first CCD camera, 7, a second CCD camera, 8, a third CCD camera, 9, a display screen, 10, a second support, 11, a second conveyor belt, 12, a third support, 13, a third conveyor belt, 14, a recycling bin, 15, a mechanical arm, 16 and an indicator light.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
A test packaging apparatus, as shown in fig. 1, comprising: packaging system, first support 1, main support frame 4, second support 10 and third support 12, first support 1 is located the packaging system left side, and main support frame 4 is located the left side of first support 1, and second support 10 is located the left side of main support frame 4, and third support 12 is located between main support frame 4 and second support 10, promptly: the packaging system, the first support 1, the main support frame 4, the third support 12 and the second support 10 are arranged from left to right in sequence. The first bracket 1 is provided with a first conveyor belt 2 for conveying a package to be detected. The packaging system is used for packaging products, and packages the products into the packaging box, the packaging box is to be detected at the moment, and the packaging system is used for placing the packaging box to be detected on the first conveyor belt 2. The first carriage 1 is further provided with a first detector 3 for detecting whether the end of the first conveyor 2 is to be inspected for a package. A display screen 9 is arranged on the main support frame 4. The main support frame 4 is provided with a detection plate 5 capable of rotating 90 degrees and used for placing a package to be detected, and preferably, the detection plate 5 is located at the center of the main support frame 4. The main supporting frame 4 is provided with a mechanical arm for moving the packaging box to be detected from the tail end of the first conveyor belt 2 to the detection plate 5. Be equipped with first CCD camera 6 on main support frame 4, first CCD camera 6 is located between first conveyer belt 2 end and detection dish 5, and first CCD camera 6 connects display screen 9, and first CCD camera 6 is used for shooing the bottom surface of waiting to detect the packing carton and sends the image of shooing to display screen 9 and show. And a second CCD camera 7 is arranged right above the detection plate 5 above the main support frame 4, the second CCD camera 7 is connected with a display screen 9, and the second CCD camera 7 is used for shooting the top surface of the packaging box to be detected and sending the shot image to the display screen 9 for display. Be equipped with two third CCD cameras 8 on main support frame 4, two third CCD cameras 8 are established in detection dish 5 left side and right side one-to-one for shoot the side of waiting to detect the packing carton, two third CCD cameras 8 connect display screen 9 and will shoot the image send to display screen 9 and show. Be equipped with the weight detector on the detection dish 5 for detect the weight of packing carton, connect display screen 9, send the weight that detects to display screen 9 and show. The main support frame 4 is provided with a label sticking device which is used for sticking labels on the detected packing boxes, and in the embodiment, qualified labels are stuck on qualified packing boxes which are qualified in detection by the label sticking device. And a second conveyor belt 11 is arranged on the second support 10, the second conveyor belt 11 is used for conveying qualified packing boxes, and the mechanical arm is used for moving the qualified packing boxes from the detection tray 5 to the second conveyor belt 11. The third support 12 is provided with a third conveyor belt 13, the starting end of the third conveyor belt 13 is positioned between the detection disc 5 and the second conveyor belt 11, the third conveyor belt 13 is used for conveying unqualified packing boxes, and the mechanical arm is used for moving the unqualified packing boxes from the detection disc 5 to the third conveyor belt 13. The end of the third conveyor belt 13 is provided with a recovery box 14, the recovery box 14 is arranged corresponding to the end of the third conveyor belt 13 and can be positioned obliquely below the end of the third conveyor belt 13, and the recovery box 14 is used for recovering unqualified packaging boxes.
The during operation, the staff passes through packaging system packing with the product of treating the packing, obtain and treat the packing carton, it places on first conveyer belt 2 in proper order to treat the packing carton, first conveyer belt 2 operates, after first conveyer belt 2 end is remained to detect the packing carton when first detector 3 detects, first conveyer belt 2 stop work, the arm on the main tributary strut 4 moves the end to first conveyer belt 2, will treat that the packing carton presss from both sides to be walked, the arm clamp is got and is waited to treat that the packing carton transports on detecting tray 5, at the in-process that transports, the bottom surface of treating the packing carton is shot to first CCD camera 6, and convey the image on display screen 9. The arm will wait to detect the packing carton and place on detecting tray 5, and weight detector measures the weight of packing carton, and whether the staff judges many in the packing carton or few according to the weight that display screen 9 shows. Simultaneously second CCD camera 7 and third CCD camera 8 will wait to detect the top surface, the left side and the right side of packing carton and shoot into the image and transmit to display screen 9 on, detect that dish 5 drives and wait to detect the packing carton rotation 90, third CCD camera 8 will wait to detect the front side and the rear side of packing carton and shoot into the image and transmit to display screen 9 on. The staff can judge whether the outward appearance of waiting to detect the packing carton is qualified through the image on the display screen 9, and the staff judges whether the part has more dress, less dress or misloading in the packing carton according to weight, and the outward appearance of packing carton and weight are all qualified then to be qualified packing carton, otherwise to be unqualified packing carton. If the packaging box to be detected is qualified, a label pasting device pastes a qualified label on the qualified packaging box, then the mechanical arm clamps the qualified packaging box and moves the qualified packaging box to the second conveyor belt 11, and the mechanical arm returns to the tail end of the first conveyor belt 2 to clamp a new packaging box to be detected; if wait to detect the packing carton and detect nonconformity, the arm is got to press from both sides and is got on nonconformity packing carton removes to third conveyer belt 13, and in nonconformity packing carton retrieved the collection box 14 of nonconformity packing carton, wait to handle, the arm gets back to 2 terminal clamps of first conveyer belt and gets new packing carton that waits to detect.
The utility model relates to a detect equipment for packing detects the product through adopting the cooperation of first conveyer belt 2, second conveyer belt 11, third conveyer belt 13 and main tributary strut 4, has replaced the conveying that detects of only a conveyer belt, the utility model discloses can realize only just can carrying out the detection of another product after a product detects, effectual avoiding because the problem of neglecting the appearance of examining that leads to such as tired because personnel neglects, leak and examine just to make and to think that there is unqualified packing carton in the qualified packing carton. And have solitary third conveyer belt 13 conveying unqualified packing carton, when unqualified packing carton, need not the manual work and transport unqualified product, also avoided the piling up of unqualified packing carton in detection equipment for packing department, guaranteed near the clean and tidy of detection equipment for packing. The transportation of packing carton all realizes through the arm, especially the transportation of unqualified packing carton, has replaced the manpower and has transported the packing carton, has saved the manpower. The first CCD camera 6, the second CCD camera 7 and the third CCD camera 8 are used for comprehensively shooting images of the packaging box to be detected and displaying the images on a display, so that the inspection is facilitated; the third CCD camera 8 is combined with the detection plate 5 which can rotate 90 degrees, so that the volume and the occupied area of the main support frame 4 are not too large. Through the simultaneous detection of weight detection and appearance, the detection of the packaging box is perfected, and the packaging box leaving factory is ensured to be attractive, free of wrong package problems and free of packaging and not tight. Carry out the label through the label device and distinguish the packing carton after detecting, avoid unqualified packing carton to sneak into qualified packing carton, solved unqualified packing carton sneak into in other packing cartons and lead to dispatching from the factory the problem of unqualified packing carton. The utility model discloses a main tributary strut 4 avoids missing to examine, pastes through the subsides and signs device and distinguish qualified packing carton and unqualified packing carton, has guaranteed all holistic exquisite degrees of packing carton that dispatches from the factory, has avoided sneaking into unqualified packing carton and the probably unqualified possibility of packing carton, has guaranteed packaging company's reputation, has reduced substantially the probability that has unqualified packing article in the packing carton that dispatches from the factory.
However, because the packaging box belongs to fine packaging, the difference between the unqualified packaging box and the qualified packaging box is small, the unqualified packaging box and the new packaging box/the qualified packaging box are often mixed, and the delivery is influenced
The detection packaging equipment further comprises a first motor connected with the detection disc 5, an induction sheet connected with the detection disc 5 and rotating synchronously with the detection disc 5, a sensor for sensing the rotating angle of the induction sheet, and a first servo controller connected with the sensor and the first motor, wherein the first servo controller is used for controlling the operation of the first motor; when the rotation angle of the induction sheet reaches 90 degrees, the sensor sends triggering information to the first servo controller, and the first servo controller receives the triggering information and controls the first motor to stop running according to the triggering information. The first servo controller may be a PLC control processor.
The first conveyor belt 2 is controlled by a second motor, the second motor is connected with a first belt pulley, the first belt pulley is connected with a second belt pulley through the first conveyor belt 2, the first belt pulley and the second belt pulley drive the first conveyor belt 2 to convey, when the first detector 3 detects that the tail end of the first conveyor belt 2 is to be detected, trigger information is sent to a second servo controller, and the second servo controller receives the trigger information and controls the second motor to stop running according to the trigger information.
The detection packaging equipment further comprises an illuminating device arranged on the main supporting frame 4, and sufficient light is provided for shooting of the first CCD camera 6, the second CCD camera 7 and the third CCD camera 8, and the shooting is guaranteed to be clear. The detection packaging equipment further comprises a second detector and an indicator light 16, wherein the second detector is arranged on the third support 12 and used for detecting whether the third conveyor belt 13 has unqualified packaging boxes or not; the indicator light 16 is connected to the second detector, and when the second detector detects that a defective package is on the third conveyor belt 13, the indicator light 16 is turned on.
The control of the mechanical arm and the label sticking device can be manually controlled by a worker or controlled by a PLC control system. The detection of the image shot by the CCD camera can be only manual observation detection or manual and computer simultaneous detection, and the qualified accuracy of the appearance detection of the packaging box is ensured by double detection. The labeling device can paste corresponding labels on qualified packaging boxes and paste corresponding labels on unqualified packaging boxes, for example, paste unqualified weight labels on unqualified packaging boxes, print unqualified labels or seal unqualified labels.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.