CN209832696U - Full-automatic straw seedling dish make-up machine - Google Patents

Full-automatic straw seedling dish make-up machine Download PDF

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Publication number
CN209832696U
CN209832696U CN201920340232.XU CN201920340232U CN209832696U CN 209832696 U CN209832696 U CN 209832696U CN 201920340232 U CN201920340232 U CN 201920340232U CN 209832696 U CN209832696 U CN 209832696U
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China
Prior art keywords
plate
cylinder
bottom plate
hopper
discharging
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Expired - Fee Related
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CN201920340232.XU
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Chinese (zh)
Inventor
黄华杰
黄清辉
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Hubei Heavy Machinery Manufacturing Co Ltd
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Hubei Heavy Machinery Manufacturing Co Ltd
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Abstract

The utility model relates to a full-automatic straw seedling tray forming machine, which comprises a hopper, a stirring device, a receiving device, a forming device and a discharging device, wherein the stirring device is arranged in the hopper; the receiving device is arranged below the hopper and is used for receiving straw raw materials falling from the hopper and sending the straw raw materials to the forming device; the forming device is arranged on one side of the material receiving device and used for receiving straw raw materials sent by the material receiving device and carrying out extrusion forming, and the discharging device is arranged on one side of the forming device and used for discharging seedling trays formed on the forming device. The utility model has the advantages of stirring function, uniform mixing of raw materials and better forming quality of the seedling tray; in addition, the automation degree is high, manpower and material resources are saved, the production efficiency is high, and the production cost is low.

Description

Full-automatic straw seedling dish make-up machine
Technical Field
The utility model relates to a crops seedling growing seedling dish former technical field, concretely relates to full-automatic straw seedling dish make-up machine.
Background
With the successful research and development of degradable biological plant quality rice seedling trays, the rice pot seedling transplanting agricultural technology begins to be tested and applied in agricultural production, and after the rice seedlings are transplanted, effective nutritional ingredients can be timely supplied to the rice seedlings by the nutrition pot body, the seedling growth and development are good, soil organic matters can be increased after the straws are returned to the field, the soil structure is improved, the soil is loosened, the porosity is increased, the capacity is reduced, the microbial activity and the development of crop roots are promoted, and therefore the yield of the rice per unit area is increased. The straws contain a large amount of fresh organic materials, and after returning to farmlands, the fresh organic materials can be converted into organic matters and quick-acting nutrients through decomposition for a period of time. The physical and chemical properties of the soil are improved, certain nutrients such as potassium can be supplied, and the application of the straw to the field can promote agricultural water conservation, cost saving, yield increase and efficiency improvement, and is beneficial to environmental protection and sustainable development of agriculture. At present, the soilless seedling tray forming technology is popularized and applied.
The existing soilless seedling tray forming equipment generally needs to feed fermentation raw materials of plants such as straws into a material pool in the production process, and the fermentation raw materials are fed into a seedling tray forming machine for forming after fermentation. The existing seedling tray forming machine has the following defects: 1. the stirring function is not provided, and the raw materials are easy to precipitate after fermentation, so that the quality of the seedling tray is influenced; and 2, the links need manual operation, so that the labor intensity of workers is high, and the cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a full-automatic straw seedling tray forming machine which has the stirring function, the raw materials are uniformly mixed, and the seedling tray forming quality is better; in addition, the automation degree is high, manpower and material resources are saved, the production efficiency is high, and the production cost is low.
The utility model provides an above-mentioned technical problem's technical scheme as follows:
a full-automatic straw seedling tray forming machine comprises a hopper, a stirring device, a material receiving device, a forming device and a discharging device, wherein the stirring device is arranged in the hopper; the receiving device is arranged below the hopper and is used for receiving the straw raw materials falling from the hopper and sending the straw raw materials to the forming device; the forming device is arranged on one side of the material receiving device and used for receiving straw raw materials sent by the material receiving device and carrying out extrusion forming, and the discharging device is arranged on one side of the forming device and used for discharging a seedling tray formed on the forming device.
The utility model has the advantages that: the hopper is used for containing straw raw materials, the straw raw materials in the hopper are uniformly stirred by the stirring device, and the straw raw materials forming the seedling tray are ensured to be uniformly distributed; receiving the straw raw materials falling from the hopper through the material receiving device and carrying out preliminary forming, conveying the preliminary formed seedling tray to the forming device through the material receiving device for extrusion forming, and unloading the formed seedling tray on the forming device through the unloading device. The utility model has the advantages of stirring function, uniform mixing of raw materials and better forming quality of the seedling tray; in addition, the automation degree is high, manpower and material resources are saved, the production efficiency is high, and the production cost is low.
It should be noted that, in the seedling tray forming process, firstly, the fermented straw raw material is conveyed into the hopper in a manner that can be conceived by those skilled in the art, for example, the straw raw material is conveyed into the hopper manually or by using a conveying pump. In addition, a wire mesh conveyor is arranged on one side of the forming device, and the discharging device pushes the seedling trays formed on the forming device to the wire mesh conveyor; a certain amount of water is added into the crushed straws during fermentation, so that the fermented straw raw materials contain certain moisture, a drying box is arranged on one side of the forming device, which is far away from the discharging device, and the seedling tray is sent into the drying box by a wire mesh conveyor for drying treatment so as to be dried and shaped; the wire mesh conveyor adopts the prior art, and hundred degrees of encyclopedia can be inquired.
On the basis of the technical scheme, the utility model discloses can also do following improvement.
Further, the forming device comprises a lower die assembly and at least one group of upper die assemblies, the lower die assembly comprises a bottom plate and a die material frame, and the bottom plate is horizontally arranged; the molding frame is arranged on the bottom plate, and the molding units with the same number as the upper mold assemblies are arranged in the molding frame; the upper die assembly is arranged above the die material frame in a vertically moving mode.
The adoption of the further scheme has the beneficial effects that when the straw raw materials are not sent to the mould material frame, the lower surface of the mould material frame is attached to the upper surface of the bottom plate; after the straw raw materials are sent to the mould material frame, the upper mould assembly slides downwards into the mould material frame to extrude the straw raw materials in the mould material frame, and the seedling tray is formed; after the seedling tray is formed, the seedling tray can be taken out from the mold material frame in a manner that can be thought by a person skilled in the art.
Further, go up the mould subassembly and include third cylinder and clamp plate, the clamp plate level sets up the top of mould material frame, the vertical setting of third cylinder is in the top of clamp plate and its flexible end downwardly extending with clamp plate fixed connection, the drive of third cylinder the clamp plate reciprocates in order to extrude or loosen the straw raw materials in the mould material frame.
The straw material tray has the advantages that after being conveyed into the mold material frame, the third cylinder drives the pressing plate to move up and down to extrude the straw material in the mold material frame, so that the straw material is pressed to form a seedling tray.
Further, the discharging device comprises a discharging plate and a fifth cylinder, the discharging plate is arranged on one side of the lower die assembly, the fifth cylinder is arranged on one side of the discharging plate, which is far away from the lower die assembly, and the telescopic end of the fifth cylinder is fixedly connected with the discharging plate; the bottom plate and/or the mould material frame can move up and down, and the fifth cylinder drives the stripper plate to move in a reciprocating manner so as to unload the seedling tray formed on the bottom plate.
The further proposal has the advantages that after the seedling tray is formed, the bottom plate and/or the mould material frame move up and down until the bottom plate is exposed and flush with the stripper plate; the fifth cylinder drives the discharging plate to push the seedling trays on the bottom plate to the wire mesh conveyor, so that the operation is simple and convenient, and the time and the labor are saved.
Furthermore, the forming device also comprises a first air cylinder, the first air cylinder is arranged below the bottom plate, and the telescopic end of the first air cylinder extends upwards to be fixedly connected with the bottom plate or the mould material frame; when the mould material frame is fixed at a position with a horizontal height higher than the discharging plate, the first air cylinder drives the bottom plate to move downwards to be flush with the lower side of the discharging plate, or when the bottom plate is fixed at a position with the lower side of the discharging plate, the first air cylinder drives the mould material frame to move upwards to expose the bottom plate; and the fifth cylinder drives the stripper plate to unload the seedling tray on the bottom plate.
The beneficial effects of adopting above-mentioned further scheme are that at first move down to flush with the downside of stripper or first cylinder drive mould material frame moves up to exposing the bottom plate through first cylinder drive bottom plate, then fifth cylinder drive stripper unloads the seedling dish on the bottom plate, realizes automatic discharge, and production efficiency improves labour saving and time saving greatly.
Furthermore, the forming device also comprises two first cylinders, any one of the first cylinders is vertically arranged below the bottom plate, the telescopic end of the first cylinder extends upwards to be fixedly connected with the bottom plate, the rest first cylinders are vertically arranged above the mold material frame, the telescopic end of the first cylinder extends downwards to be fixedly connected with the mold material frame, the two first cylinders simultaneously and respectively drive the bottom plate to move downwards and the mold material frame to move upwards until the bottom plate is exposed and flush with the lower side of the discharging plate, and the fifth cylinder drives the discharging plate to discharge the seedling tray on the bottom plate.
The beneficial effects of adopting above-mentioned further scheme are that seedling dish shaping back, two first cylinders drive the bottom plate respectively simultaneously and move down and mould material frame moves up to the bottom plate exposes and flushes with the downside of stripper, and the seedling dish on the bottom plate is unloaded to the fifth cylinder drive stripper, realizes automatic discharge, and production efficiency improves labour saving and time saving greatly.
The forming device further comprises a bottom die and a second air cylinder, the bottom die is horizontally and vertically arranged below the bottom plate, a plurality of convex columns are uniformly distributed on the upper surface of the bottom die at intervals, and a plurality of grids which correspond to the convex columns one to one are arranged on the bottom plate; the vertical setting of second cylinder is in the below of die block and its flexible end with die block fixed connection, the drive of second cylinder the die block shifts up or moves down to the butt and is in the below of bottom plate or keep away from the bottom plate, work as move on the die block to with during the bottom plate butt the projection stretches into correspondingly in the square.
The bottom die is driven by the second cylinder to move upwards to the bottom die to be abutted against the bottom plate, and the convex columns extend into the corresponding grids, so that the seedling tray is formed; after the seedling tray is formed, the bottom die is driven by the second cylinder to move downwards to the convex column on the bottom die to be withdrawn from the seedling tray, so that the seedling tray is formed conveniently; at this time, the seedling tray is placed on the bottom plate.
Further, the material receiving device comprises a material receiving plate, a material receiving frame and a fourth cylinder, wherein the material receiving plate is horizontally arranged below the hopper, and one end of the material receiving plate extends to one side of the die material frame; the material receiving frame is arranged on the material receiving plate in a sliding mode, the telescopic end of the fourth cylinder is fixedly connected with one side, away from the mold material frame, of the material receiving frame, and the fourth cylinder drives the material receiving frame to move back and forth along the material receiving plate so as to receive straw raw materials falling from the hopper or send the straw raw materials to the interior of the mold material frame.
The beneficial effects of adopting above-mentioned further scheme are that accept the straw raw materials that the hopper fell through connecing the material frame, connect the material frame and straw raw materials in it to send the straw raw materials to the mould material frame along connecing the flitch motion through the drive of fourth cylinder in, easy and simple to handle realizes autoloading, and degree of automation is high, and production efficiency obviously improves.
Furthermore, the receiving device further comprises at least one guide rod horizontally arranged along the moving track of the receiving frame, through holes in sliding fit with the guide rods are formed in the corresponding sides of the receiving frame, the receiving frame is horizontally arranged on the guide rods in a movable mode, and the fourth cylinder drives the receiving frame to horizontally move along the guide rods.
The beneficial effect who adopts above-mentioned further scheme is that the guide arm plays the guide effect to the material frame that connects in the removal process on the one hand, and on the other hand plays the supporting role to the material frame, increases the stability that connects the material frame to remove.
The hopper further comprises a sixth air cylinder and an inserting plate, wherein an inserting hole matched with the inserting plate is formed in a discharging hole in the lower end of the hopper, and the inserting plate is horizontally inserted into the discharging hole of the hopper through the inserting hole; the telescopic end of the sixth cylinder is in transmission connection with the inserting plate, and the sixth cylinder drives the inserting plate to move in a reciprocating mode so as to open or close the discharge hole of the hopper.
The beneficial effect of adopting the further scheme is that in the process of receiving and feeding materials by the reciprocating movement of the receiving frame, after the receiving is finished, the inserting plate is driven by the sixth cylinder to be inserted into the inserting hole at the discharging hole of the hopper, so that the straw raw materials are prevented from continuously dropping on the receiving plate, resources are wasted, and the sanitation of a production workshop is influenced; when the material is received, the sixth cylinder drives the insertion plate to withdraw from the insertion hole at the discharge port of the hopper, so that the straw raw material in the hopper falls into the material receiving frame, the operation is simple and convenient, and the time and the labor are saved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a partial top view of the forming device and the receiving device of the present invention;
fig. 3 is a partial top view of the material receiving device of the present invention;
fig. 4 is a schematic structural diagram of the middle bottom plate of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. the material receiving device comprises a hopper, 2, a bottom plate, 3, a mold material frame, 4, a first air cylinder, 5, a bottom mold, 6, a second air cylinder, 7, a guide rod, 8, a third air cylinder, 9, a pressing plate, 10, a material receiving plate, 11, a material receiving frame, 12, a fourth air cylinder, 13, a discharging plate, 14, a fifth air cylinder, 15, a motor, 16, a first packing auger, 17, a second packing auger, 18, a sixth air cylinder, 19 and a plugboard.
Detailed Description
The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.
As shown in fig. 1 to 4, the utility model provides a full-automatic straw seedling tray forming machine, which comprises a hopper 1, a stirring device, a material receiving device, a forming device and a discharging device, wherein the stirring device is arranged in the hopper 1; the receiving device is arranged below the hopper 1 and is used for receiving straw raw materials falling from the hopper 1 and sending the straw raw materials to the forming device; the forming device is arranged on one side of the material receiving device and used for receiving straw raw materials sent by the material receiving device and carrying out extrusion forming, and the discharging device is arranged on one side of the forming device and used for discharging seedling trays formed on the forming device. In the seedling tray forming process, the hopper 1 is used for containing straw raw materials, the straw raw materials in the hopper 1 are uniformly stirred by the stirring device, and the straw raw materials forming the seedling tray are ensured to be uniformly distributed; receiving the straw raw materials falling from the hopper 1 through the material receiving device and carrying out primary forming, delivering the primarily formed seedling tray to the forming device through the material receiving device for extrusion forming, and unloading the formed seedling tray on the forming device through the unloading device. The utility model has the advantages of stirring function, uniform mixing of raw materials and better forming quality of the seedling tray; in addition, the automation degree is high, manpower and material resources are saved, the production efficiency is high, and the production cost is low.
It should be noted that, in the seedling tray forming process, firstly, the fermented straw raw material is conveyed into the hopper 1 by a manner that can be conceived by those skilled in the art, for example, the straw raw material is conveyed into the hopper 1 manually or by a conveying pump. In addition, a wire mesh conveyor is arranged on one side of the forming device, and the discharging device pushes the seedling trays formed on the forming device to the wire mesh conveyor; a certain amount of water is added into the crushed straws during fermentation, so that the fermented straw raw materials contain certain moisture, one side of the forming device, which is far away from the discharging device, is provided with a drying box, and the seedling tray is conveyed into the drying box by a wire mesh conveyor for drying treatment so as to be dried and shaped. The wire mesh conveyor adopts the prior art, and hundred degrees encyclopedia can inquire, and the concrete structure is as follows: the device comprises a roller which is rotatably arranged at two ends of a rack, wherein one end of a rotating shaft at two ends of the roller is respectively and rotatably connected with two sides of the rack; the motor welding is in the same place in one of frame and the one end welding of its drive end and arbitrary pivot, and wire mesh conveyer belt suit is on two rollers, and the feed end and the discharge end of wire mesh conveyer belt link up with the feed inlet of the one side that discharge apparatus was kept away from respectively with bottom plate 2 and stoving case.
In the utility model, the material receiving device comprises a material receiving plate 10, a material receiving frame 11 and a fourth cylinder 12, the material receiving plate 10 is horizontally arranged below the hopper 1 through a bracket, one end of the material receiving plate extends to one side of the mold material frame 3, and the material receiving plate 10 and the bracket are integrally formed; the receiving frame 11 is slidably disposed on the receiving plate 10, the telescopic end of the fourth cylinder 12 is fixedly connected (welded) to one side of the receiving frame 11 away from the mold material frame 3, and the fourth cylinder 12 drives the receiving frame 11 to reciprocate along the receiving plate 10 to receive the straw raw material falling from the hopper 1 or send the straw raw material into the mold material frame 3. The fourth cylinder 12 is preferably mounted on the receiver plate 10, typically by welding. In the material receiving process, straw raw materials falling from the hopper 1 are received through the material receiving frame 11, the material receiving frame 11 and the straw raw materials in the material receiving frame are driven by the fourth air cylinder 12 to move along the material receiving plate 10 to convey the straw raw materials into the die material frame 3, and the operation is simple and convenient.
Preferably, the utility model discloses in, receiving device still includes at least one along receiving guide arm 7 that material frame 11 removal orbit level set up, is equipped with on the corresponding side of material frame 11 with guide arm 7 sliding fit's through-hole, but connect material frame 11 horizontal migration install on guide arm 7, fourth cylinder 12 drive connects material frame 11 along 7 horizontal migration of guide arm. In the moving process of the material receiving frame 11, the guide rod 7 plays a role in guiding the material receiving frame 11 in the moving process on one hand, and plays a role in supporting the material receiving frame 11 on the other hand, so that the moving stability of the material receiving frame 11 is improved. The guide rods 7 are preferably mounted on the receiving plate 1 by means of a support, to which the guide rods 7 are welded. The number of the guide rods 7 is preferably two, the two guide rods 7 are arranged on two sides of the material receiving frame 11 side by side, lantern rings can be arranged on two sides of the material receiving frame 11 respectively, and the guide rods 7 penetrate through the lantern rings to be connected with the material receiving frame 11.
In addition, the receiving device further comprises two sensors, the two sensors are respectively installed at the foremost end and the rearmost end of the moving track of the receiving frame 11 through brackets, and the sensors are installed on the brackets by all methods conceivable by those skilled in the art, such as welding or bolt connection. Connect the material in-process, inject through two sensors and connect material frame 11 and remove the displacement, avoid connecting material frame 11 to remove excessively and influence and connect the material.
It should be noted that the mold material frame 3 is a rectangular frame matched with the seedling tray, the rectangular frame is partitioned by a partition plate to form two side-by-side forming units, and the central connecting line of the two forming units is perpendicular to the moving track of the material receiving frame 11. Corresponding to the structure of the die material frame 3, two groups of upper die assemblies are also adopted and are respectively arranged above the two forming units; in addition, the bed die 5 and the second cylinder 6 need to be provided in two sets, and the two sets are respectively provided below the two molding units. The shape of the material receiving frame 11 is completely the same as that of the mould material frame 3, and the mould material frame 3 and the material receiving frame 11 are both rectangular frames with upper and lower openings.
The utility model discloses in, agitating unit includes motor 15, first auger 16 and at least one second auger 17, and 16 horizontal rotations of first auger set up the middle part in hopper 1, and 17 horizontal rotations of second auger set up the lower part in hopper 1, and first auger 16 and 17 same ends of second auger extend out hopper 1 respectively and are connected with the drive end transmission of motor 15, and motor 15 is preferred to be fixed on the outer wall of hopper 1, generally adopts the welded mode; the concrete mode that the drive end of motor 15 and auger transmission are connected does: gears are respectively arranged at the same ends of the first packing auger 16 and the second packing auger 17 and are welded on the packing augers; the motor 15 is arranged on the outer wall of the hopper 1 and is usually connected by bolts, and screw holes matched with the bolts are arranged on the shell of the motor 15 and the hopper 1; two gears are welded on the driving end of the motor 15 in a coaxial mode, and the two gears on the driving end of the motor 15 are in transmission connection with the two gears through chains respectively. In the stirring process, the first packing auger 16 and the second packing auger 17 are driven to rotate by the motor 15, so that the straw raw materials in the hopper 1 are uniformly stirred, and the quality of the subsequent seedling tray forming is ensured.
The number of the second packing augers 17 is preferably two, the two second packing augers 17 are arranged at the lower part in the hopper 1 side by side and are positioned on the same horizontal plane, so that the stirring quality of the straw raw materials is improved, and the uniform distribution of the straw raw materials is ensured. The packing auger adopts a long-tooth packing auger.
It should be noted that one end of the auger extending out of the hopper 1 is rotatably connected with the side wall of the hopper 1 through a bearing, and a sealant is arranged in a gap between the bearing and the side wall of the hopper 1 to prevent the straw raw material in the hopper 1 from overflowing.
The utility model also comprises a sixth cylinder 18 and a plug board 19, wherein the outlet at the lower end of the hopper 1 is provided with a jack matched with the plug board 19, the plug board 19 is horizontally inserted into the outlet of the hopper 1 through the jack, the hopper 1 is in a square tube shape with a large upper end and a small lower end, and the outlet of the hopper 1 is provided with a jack matched with the plug board 19; the flexible end and the picture peg 19 transmission of sixth cylinder 18 are connected, and the concrete connected mode: the telescopic end of the sixth cylinder 18 is connected with the inserting plate 19 through a connecting rod, two ends of the connecting rod are respectively welded with the telescopic end of the sixth cylinder 18 and the inserting plate 19, and the sixth cylinder 18 drives the inserting plate 19 to reciprocate so as to open or close the discharge hole of the hopper 1. In the process of receiving and feeding materials by reciprocating movement of the receiving frame 11, after receiving the materials, the sixth air cylinder 18 drives the inserting plate 19 to be inserted into the inserting hole at the discharging hole of the hopper, so that the straw raw materials are prevented from continuously dropping on the receiving plate 10, resources are wasted, and the sanitation of a production workshop is influenced; when the material is required to be received, the inserting plate 19 is driven by the sixth air cylinder 18 to withdraw from the inserting hole at the discharge port of the hopper 1, so that the straw raw material in the hopper 1 falls into the material receiving frame 11, and the material receiving device is simple and convenient to operate, time-saving and labor-saving.
In the utility model, the forming device comprises a lower die component and at least one group of upper die components, the lower die component comprises a bottom plate 2 and a die material frame 3, the bottom plate 2 is horizontally arranged, the lower part of the bottom plate 2 is supported by a bracket, and the bottom plate 2 and the bracket are integrally formed; the die material frame 3 is arranged on the bottom plate 2, the die material frame 3 and the bottom plate 2 are arranged in a split mode, and forming units with the same number as that of the upper die assemblies are arranged in the die material frame 3; the upper die assembly is vertically and slidably arranged above the die material frame 3. When the straw raw material is not sent to the mould material frame 3, the lower surface of the mould material frame 3 is attached to the upper surface of the bottom plate 2; after the straw raw materials are sent to the mould material frame 3, the upper mould component slides downwards to the mould material frame 3 to extrude the straw raw materials in the mould material frame 3, and the seedling tray is formed; after the seedling tray is formed, the seedling tray is taken out from the mold material frame 3 in a manner that can be thought of by a person skilled in the art.
In the utility model, the upper die assembly comprises a third cylinder 8 and a pressing plate 9, the pressing plate 9 is horizontally arranged above the die material frame 3, the third cylinder 8 is vertically arranged above the pressing plate 9, and the telescopic end of the third cylinder extends downwards to be fixedly connected (welded) with the pressing plate 9, the third cylinder 8 is erected through a bracket, the shell of the third cylinder 8 is fixedly connected with the bracket through a bolt, and the shell of the third cylinder 8 and the bracket are respectively provided with a screw hole matched with the bolt; after the straw raw materials are sent into the mould material frame 3, the third air cylinder 8 drives the pressing plate 9 to move up and down so as to extrude or loosen the straw raw materials in the mould material frame 3, so that the straw raw materials are pressed to form a seedling tray.
In addition, the upper mold assembly further comprises two sensors, which are respectively disposed at the foremost and rearmost ends of the moving track of the pressure plate 9, and are usually mounted at corresponding positions by using brackets, and the sensors are mounted on the brackets by using all the ways that will occur to those skilled in the art, such as welding or bolting. In the extrusion process, the displacement of the pressing plate 9 moving up and down is limited by the two sensors, so that the influence on the extrusion quality of the seedling tray caused by excessive movement of the pressing plate 9 is avoided.
Example 1
In this embodiment, the forming device further includes a first cylinder 4, the first cylinder 4 is vertically disposed below the bottom plate 2, and a telescopic end of the first cylinder 4 extends upwards to be fixedly connected with the bottom plate 2, and a welding manner is usually adopted, so that the forming device is convenient to disassemble and assemble; the mold frame 3 is fixed at a position higher than the horizontal height of the stripper plate 13, and the mold frame 3 is fixed at a position higher than the horizontal height of the stripper plate 13 by a method that can be conceived by a person skilled in the art, for example, by a bracket on which the mold frame 3 is welded. After the seedling dish shaping, at first 4 drive bottom plate 2 and the seedling dish on it move down to flush with the downside of stripper 13, expose bottom plate 2 and seedling dish for the upper surface of bottom plate 2 and the downside of stripper 13 are located same horizontal plane, then 14 drive stripper 13 of fifth cylinder unload the seedling dish on bottom plate 2, and degree of automation is high, and production efficiency improves labour saving and time saving greatly.
Example 2
In this embodiment, the molding device further includes a first cylinder 4, the first cylinder 4 is vertically disposed below the bottom plate 2, and the telescopic end of the first cylinder extends upward to be fixedly connected (welded) with the mold material frame 3, the size of the mold material frame 3 is larger than that of the bottom plate 2, so that the bottom plate 2 just seals the lower port of the mold material frame 3, and the telescopic end of the first cylinder 4 is welded to the bottom edge of the mold material frame 3. In addition, the first cylinder 4 can also be vertically arranged above the die material frame 3, and the telescopic end of the first cylinder 4 extends downwards to be welded with the die material frame 3; the bottom plate 2 is now fixed in a position flush with the underside of the stripper plate 13, the bottom plate 2 being fixed in a position flush with the underside of the stripper plate 13 in a manner that will occur to those skilled in the art, for example by means of brackets to which the bottom plate 2 is welded. After the seedling tray is formed, the first air cylinder 4 drives the material frame 3 to move upwards to expose the bottom plate 2 and the seedling tray, the fifth air cylinder 14 drives the discharging plate 13 to discharge the seedling tray on the bottom plate 2, the automation degree is high, the production efficiency is greatly improved, and time and labor are saved.
Example 3
In this embodiment, the forming device further includes two first cylinders 4, any first cylinder 4 is vertically disposed below the bottom plate 2, and the telescopic end of the first cylinder extends upward to be fixedly connected (welded) with the bottom plate 2, and the rest first cylinders 4 are vertically disposed above the mold material frame 3, and the telescopic end of the first cylinders extends downward to be fixedly connected (welded) with the mold material frame 3. After the seedling dish shaping, at first two first cylinders 4 drive bottom plate 2 respectively simultaneously and move down and mould material frame 3 upward move to bottom plate 2 and expose and flush with the downside of stripper 13 for the upper surface of bottom plate 2 and the downside of stripper 13 are located same horizontal plane, then fifth cylinder 14 drive stripper 13 unloads the seedling dish on bottom plate 2, and degree of automation is high, and production efficiency improves labour saving and time saving greatly.
In the utility model, the forming device also comprises a bottom die 5 and a second cylinder 6, the bottom die 5 is horizontally and vertically arranged below the bottom plate 2, a plurality of convex columns are uniformly distributed on the upper surface of the bottom die 5 at intervals, and the plurality of convex columns and the bottom die 5 are integrally formed, so that the structure is simple; the convex column is preferably in a round table shape, so that the made seedling tray is neat and beautiful. A plurality of grids which are in one-to-one correspondence with the convex columns are arranged on the bottom plate 2, namely, the bottom plate 2 is in a grid shape (or a chessboard shape); the vertical setting of second cylinder 6 is in the below of die block 5 and its flexible end and die block 5 fixed connection (welding), and second cylinder 6 drive die block 5 shifts up or moves down to the butt in the below of bottom plate 2 or keep away from bottom plate 2, and the projection stretches into in the square that corresponds when die block 5 and bottom plate 2 butt. In the process of forming the seedling tray, the bottom die 5 is driven by the second air cylinder 6 to move upwards until the bottom die 5 is abutted against the bottom plate 2 and the convex columns on the bottom die 5 extend into the grids on the bottom plate 2, so that the seedling tray is formed; after the seedling tray is formed, the bottom die 5 is driven by the second air cylinder 6 to move downwards to the convex column on the bottom die 5, and the convex column is withdrawn from the seedling tray, so that the seedling tray is formed conveniently; at this time, the seedling tray is placed on the bottom plate 2. The advantage of increasing the bottom die 5 is that: make seedling dish surface form a plurality of recesses through die block 5, a plurality of recesses are used for the mode seed during the seeding, with even separately of seed, are favorable to the seed to sprout, improve the seed and cultivate the quality.
In the utility model, the discharging device comprises a discharging plate 13 and a fifth cylinder 14, the discharging plate 13 is arranged at one side of the lower die assembly, the fifth cylinder 14 is horizontally arranged at one side of the discharging plate 13 far away from the lower die assembly, and the telescopic end of the fifth cylinder is fixedly connected (welded) with the discharging plate 13; the bottom plate 2 and/or the mould material frame 3 can move up and down, the fifth air cylinder 14 drives the discharging plate 13 to reciprocate so as to discharge the seedling tray formed on the bottom plate 2, and the upper surface of the bottom plate 2 and the lower side of the discharging plate 13 are positioned on the same horizontal plane during discharging.
It should be noted that the fifth cylinder 14 is preferably installed on the lower surface of the receiving plate 10, so as to save space, and usually a bolt connection manner is adopted, and screw holes matched with bolts are arranged on the housing of the fifth cylinder 14 and the discharging plate 13; the fifth cylinder 14 can also be erected on one side of the mould material frame 3 through a bracket, and the fifth cylinder 14 and the bracket are integrally formed. After the seedling tray is formed, the first air cylinder 4 drives the material frame 3 to move upwards, and then the fifth air cylinder 14 drives the discharging plate 13 to push the seedling tray on the bottom plate 2 to the wire mesh conveyor, so that the operation is simple and convenient, and the time and the labor are saved. In order to match the up-and-down movement of the bottom plate 2 or the mold material frame 3, a lifting cylinder can be vertically arranged below the fifth cylinder 14, and the telescopic end of the lifting cylinder faces upwards and extends upwards to be welded with the fifth cylinder 14. During unloading, the lifting cylinder can adjust the positions of the fifth cylinder 14 and the stripper plate 13 according to the specific position of the bottom plate 2, so that the lower side of the stripper plate 13 and the upper surface of the bottom plate 2 are positioned on the same horizontal plane, the fifth cylinder 14 is ensured to drive the stripper plate 13 to unload the seedling tray on the bottom plate 2, the degree of automation is high, the production efficiency is greatly improved, and the time and the labor are saved.
The utility model discloses in, discharge apparatus still includes two sensors, and two sensors set up respectively at 13 foremost and rearmost ends of removal orbit of stripper, adopt the support to erect in corresponding position department usually, and the sensor adopts all modes that can think of the ordinary skilled person in this field to install on the support. In the discharging process, the displacement of the horizontal movement of the discharging plate 13 is limited by the two sensors, so that the discharging plate 13 is prevented from moving excessively to influence the discharging.
The working principle of the utility model is as follows:
the straw raw materials are conveyed into a hopper 1, and a motor 15 drives a first packing auger 16 and a second packing auger 17 to rotate so as to uniformly stir the straw raw materials in the hopper 1; starting the sixth air cylinder 18, wherein the sixth air cylinder 18 drives the inserting plate 19 to withdraw from the inserting hole at the discharge port of the hopper 1, so that the straw raw material in the hopper 1 falls into the receiving frame 11 for primary forming; after the material receiving is finished, the sixth air cylinder 18 drives the inserting plate 19 to be inserted into the inserting hole at the discharging hole of the hopper so as to seal the discharging hole of the hopper 1; the fourth cylinder 12 drives the receiving frame 11 to move along the receiving plate 10 so as to send the straw raw materials to the die material frame 3; the third cylinder 8 drives the pressing plate 9 to move up and down to extrude the straw raw materials in the mould material frame 3, so that the straw raw materials are compressed to form a seedling tray; meanwhile, the second air cylinder 6 drives the bottom die 5 to move upwards to a convex column on the bottom die 5 to penetrate through the square grids on the bottom plate 2 to extrude the straw seedling tray in the mold frame 3, so that the seedling tray is molded; the first air cylinder 4 drives the material frame 3 to move upwards or the bottom plate 2 to move downwards to expose the bottom plate 2 and the seedling trays thereon, so that the upper surface of the bottom plate 2 and the lower side of the discharging plate 13 are positioned on the same horizontal plane, the fifth air cylinder 14 drives the discharging plate 13 to push the seedling trays on the bottom plate 2 to the wire mesh conveyor, and the wire mesh conveyor sends the seedling trays to a drying device for drying treatment; and repeating the operations to complete the batch formation of the seedling trays.
It should be noted that, the present invention relates to all motors (model YE2), cylinders (model SC60) and sensors (model LJ18A3-8-Z) all adopt the prior art, and the above components are electrically connected with the controller (model TC-SCR), the control circuit between the controller and each component is the prior art, and the control circuit between the controller and the motor and between the sensors is the prior art, and chinese patent with publication number CN 109153502 a discloses the above circuit; in addition, a control circuit between the controller and the cylinder is the prior art, and the circuit is disclosed in chinese patent No. CN 205983166U.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims (10)

1. A full-automatic straw seedling dish make-up machine which characterized in that: the automatic material-discharging device comprises a hopper (1), a stirring device, a material receiving device, a forming device and a discharging device, wherein the stirring device is arranged in the hopper (1); the receiving device is arranged below the hopper (1) and is used for receiving straw raw materials falling from the hopper (1) and sending the straw raw materials to the forming device; the forming device is arranged on one side of the material receiving device and used for receiving straw raw materials sent by the material receiving device and carrying out extrusion forming, and the discharging device is arranged on one side of the forming device and used for discharging a seedling tray formed on the forming device.
2. The full-automatic straw seedling tray forming machine according to claim 1, characterized in that: the forming device comprises a lower die assembly and at least one group of upper die assemblies, wherein the lower die assembly comprises a bottom plate (2) and a die material frame (3), and the bottom plate (2) is horizontally arranged; the die material frame (3) is arranged on the bottom plate (2), and forming units with the same number as the upper die assemblies are arranged in the die material frame (3); the upper die component can be arranged above the die material frame (3) in a vertically moving mode.
3. The full-automatic straw seedling tray forming machine as claimed in claim 2, wherein: go up the mould subassembly and include third cylinder (8) and clamp plate (9), clamp plate (9) level sets up the top of mould material frame (3), third cylinder (8) set up the top of clamp plate (9) and its flexible end down extend to with clamp plate (9) fixed connection, third cylinder (8) drive clamp plate (9) reciprocate with the extrusion or loosen the straw raw materials in mould material frame (3).
4. The full-automatic straw seedling tray forming machine as claimed in claim 2, wherein: the discharging device comprises a discharging plate (13) and a fifth cylinder (14), the discharging plate (13) is arranged on one side of the lower die assembly, the fifth cylinder (14) is arranged on one side, far away from the lower die assembly, of the discharging plate (13), and the telescopic end of the fifth cylinder is fixedly connected with the discharging plate (13); the bottom plate (2) and/or the mould material frame (3) can move up and down, and the fifth cylinder (14) drives the stripper plate (13) to move in a reciprocating manner so as to remove the seedling tray formed on the bottom plate (2).
5. The full-automatic straw seedling tray forming machine according to claim 4, characterized in that: the forming device further comprises a first air cylinder (4), the first air cylinder (4) is arranged below the bottom plate (2), and the telescopic end of the first air cylinder extends upwards to be fixedly connected with the bottom plate (2) or the mould material frame (3); when the mould material frame (3) is fixed at a position with a horizontal height higher than the discharging plate (13), the first air cylinder (4) drives the bottom plate (2) to move downwards to be flush with the lower side of the discharging plate (13), or when the bottom plate (2) is fixed at a position with the lower side of the discharging plate (13), the first air cylinder (4) drives the mould material frame (3) to move upwards to expose the bottom plate (2); the fifth cylinder (14) drives the stripper plate (13) to unload the seedling tray on the bottom plate (2).
6. The full-automatic straw seedling tray forming machine according to claim 4, characterized in that: the forming device further comprises two first air cylinders (4), any one of the first air cylinders (4) is arranged below the bottom plate (2), the telescopic end of the first air cylinder extends upwards to be fixedly connected with the bottom plate (2), the rest first air cylinders (4) are arranged above the mold material frame (3), the telescopic end of the first air cylinder extends downwards to be fixedly connected with the mold material frame (3), the two first air cylinders (4) simultaneously drive the bottom plate (2) to move downwards and the mold material frame (3) to move upwards to the bottom plate (2) to be exposed and flush with the lower side of the discharging plate (13), and the fifth air cylinder (14) drives the discharging plate (13) to discharge the seedling tray on the bottom plate (2).
7. The full-automatic straw seedling tray forming machine as claimed in claim 2, wherein: the forming device further comprises a bottom die (5) and a second air cylinder (6), the bottom die (5) is horizontally arranged below the bottom plate (2), a plurality of convex columns are uniformly distributed on the upper surface of the bottom die (5) at intervals, and a plurality of grids which correspond to the convex columns one by one are arranged on the bottom plate (2); second cylinder (6) set up the below of die block (5) and its flexible end upwards extend to with die block (5) fixed connection, second cylinder (6) drive die block (5) are gone up to shift up or are moved down to the butt and are in the below of bottom plate (2) or keep away from bottom plate (2), work as die block (5) go up move to with during bottom plate (2) butt the projection stretches into and corresponds in the square.
8. The full-automatic straw seedling tray forming machine as claimed in any one of claims 2 to 7, wherein: the material receiving device comprises a material receiving plate (10), a material receiving frame (11) and a fourth cylinder (12), wherein the material receiving plate (10) is horizontally arranged below the hopper (1), and one end of the material receiving plate extends to one side of the die material frame (3); the material receiving frame (11) is arranged on the material receiving plate (10) in a sliding mode, the telescopic end of the fourth cylinder (12) is fixedly connected with one side, far away from the die material frame (3), of the material receiving frame (11), and the fourth cylinder (12) drives the material receiving frame (11) to move back and forth along the material receiving plate (10) so as to receive straw raw materials falling from the hopper (1) or send the straw raw materials into the die material frame (3).
9. The full-automatic straw seedling tray forming machine according to claim 8, characterized in that: the receiving device further comprises at least one guide rod (7) horizontally arranged along the moving track of the receiving frame (11), a through hole in sliding fit with the guide rod (7) is formed in the corresponding side of the receiving frame (11), the receiving frame (11) can be horizontally moved and mounted on the guide rod (7), and the fourth cylinder (12) drives the receiving frame (11) to move horizontally along the guide rod (7).
10. The full-automatic straw seedling tray forming machine as claimed in any one of claims 2 to 7, wherein: the hopper is characterized by further comprising a sixth air cylinder (18) and an inserting plate (19), wherein an inserting hole matched with the inserting plate (19) is formed in a discharging hole in the lower end of the hopper (1), and the inserting plate (19) is horizontally inserted into the discharging hole of the hopper (1) through the inserting hole; the telescopic end of the sixth cylinder (18) is in transmission connection with the inserting plate (19), and the sixth cylinder (18) drives the inserting plate (19) to move in a reciprocating mode so as to open or close the discharge hole of the hopper (1).
CN201920340232.XU 2019-03-18 2019-03-18 Full-automatic straw seedling dish make-up machine Expired - Fee Related CN209832696U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111790286A (en) * 2020-07-13 2020-10-20 朱谢沛伶 Raw material pretreatment equipment and method in skin care product production process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111790286A (en) * 2020-07-13 2020-10-20 朱谢沛伶 Raw material pretreatment equipment and method in skin care product production process

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Granted publication date: 20191224