CN209830845U - Full-automatic motor processing production line - Google Patents

Full-automatic motor processing production line Download PDF

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Publication number
CN209830845U
CN209830845U CN201920169341.XU CN201920169341U CN209830845U CN 209830845 U CN209830845 U CN 209830845U CN 201920169341 U CN201920169341 U CN 201920169341U CN 209830845 U CN209830845 U CN 209830845U
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CN
China
Prior art keywords
motor
rotor
thimble
detection
carbon brush
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Expired - Fee Related
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CN201920169341.XU
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Chinese (zh)
Inventor
袁银菊
汪冬保
何扬俊
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YUYAO ACTUATOR ELECTRIC MOTOR CO Ltd
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YUYAO ACTUATOR ELECTRIC MOTOR CO Ltd
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Priority to CN201920169341.XU priority Critical patent/CN209830845U/en
Application granted granted Critical
Publication of CN209830845U publication Critical patent/CN209830845U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a full-automatic processing lines of motor, lid pressure equipment mechanism and motor detection mechanism behind motor housing, rotor pressure equipment mechanism, motor, through motor housing, rotor pressure equipment mechanism are with the casing, the rotor pressure equipment of motor to the casing that will press the dress good rotor is delivered to the motor in the lid pressure equipment mechanism behind the motor in the rear end pressure equipment carbon brush frame of casing and hou gai in proper order, accomplishes the matched stack of whole motor so far. The assembled motor is sent to a motor detection mechanism to detect various parameters, the motor which is unqualified in parameter detection is sent to a corresponding unqualified product box, and the motor which is qualified in detection is sent to a feeding box. The utility model can realize the automatic assembly of the production line, and the motor after assembly is detected by the detection mechanism on the production line; the production efficiency of the motor is greatly improved.

Description

Full-automatic motor processing production line
Technical Field
The invention relates to the technical field of assembling mechanisms of motors, in particular to a motor full-automatic processing production line integrating assembling and detection of a current collector.
Background
In the prior art, no complete production line exists for the assembly of the complete machine of the motor, so that the steps can be automatically carried out through the production line. At present, the assembly of the whole motor is generally completed by workers by means of some automatic or semi-automatic devices, so that the assembly efficiency of the motor is not high, the defective rate of the motor after the assembly is high, and the consistency after the assembly is difficult to ensure.
Based on the above problems, there is a need for improvements in the art.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a full-automatic motor processing production line.
The application is realized by the following technical scheme: full-automatic processing lines of motor, lid pressure equipment mechanism and motor detection mechanism behind motor housing, rotor pressure equipment mechanism, the motor, through motor housing, rotor pressure equipment mechanism are with the casing, the rotor pressure equipment of motor to the casing that will press the dress rotor sends to behind the motor in the lid pressure equipment mechanism behind the motor pressure equipment carbon brush frame and hou gai, its characterized in that in proper order:
the motor shell and rotor press-mounting mechanism comprises a motor shell feeding mechanism and a motor rotor placing frame arranged on one side of the motor shell feeding mechanism, the motor shell feeding mechanism comprises a transversely arranged feeding rail, the feeding rail is provided with an inlet end and an outlet end, the motor shell is placed on the feeding rail in a manner that a base faces downwards and is conveyed through the feeding rail, an overturning clamping jaw is arranged at the outlet end of the feeding rail and is used for clamping the motor shell conveyed to the outlet end of the feeding rail and overturning the motor shell by 180 degrees, and at the moment, when the motor shell positioned in the overturning clamping jaw is grabbed through a mechanical gripper mechanism, the motor shell can be clamped in a manner that an opening at the bottom part is upward; a mechanical gripper mechanism is arranged right above the overturning clamping jaw and comprises a mechanical gripper sliding rail for guiding the mechanical gripper sliding rail, the mechanical gripper sliding rail is longitudinally arranged, a shell placing seat is arranged on a feeding track of the mechanical gripper mechanism, a rotor guide plate is arranged above the shell placing seat, a rotor guide groove is arranged on the rotor guide plate, the rotor guide plate is driven by a rotor guide plate driving motor, the shell placing seat is arranged on a sliding block, the sliding block is guided by the transversely arranged sliding rail and is pushed to slide on the sliding rail by a sliding block driving mechanism, and a rotor press-mounting mechanism is arranged at the tail end of the sliding rail;
the motor rear cover press-fitting mechanism comprises a first rotating disc mechanism, a plurality of carbon brush holder placing seats are arranged on the outer circumference of the first rotating disc mechanism, a plurality of motor rear cover placing seats are arranged on the inner circumference of the first rotating disc mechanism, a motor gripper is arranged on one side of the first rotating disc mechanism, and a carbon brush holder opening device for opening two carbon brushes in a carbon brush holder is arranged below a station for installing the carbon brush holder and below the first rotating disc mechanism;
the motor detection mechanism comprises a detection mechanism motor gripper, a motor turning mechanism, a first detection module and a second detection module which are sequentially arranged at the conveying position of the detection mechanism motor gripper, a defective product charging chute and a qualified product charging chute, wherein the motor turning mechanism comprises a turning mechanism slide rail arranged longitudinally and a turning mechanism main body movably arranged on the turning mechanism slide rail, the turning mechanism main body comprises an accommodating part with a placing groove, a push plate is hinged on one side of the accommodating part, and the push plate also comprises a pull rod connected with the push plate and a pull rod driving mechanism for driving the pull rod, the motor gripper of the detection mechanism grabs the motor in the accommodating part of the mechanism where the motor turns over and clamps the motor to the first detection module, a motor current detection module and a motor size detection thimble module are integrated on the first detection module; the second detection module includes a sealing base be provided with the motor cabinet on the sealing base, be used for to the motor cabinet go up the power module of motor power supply, be used for relaxing or press from both sides the tight module of tight motor cabinet go up the branch of noise when being used for detecting the motor operation detection sensor is provided with one side of sealing base be provided with the supporting seat articulated on the supporting seat have the sealed cowling that gives sound insulation, still include the drive the sealed cowling driving motor that the sealed cowling overturns gives sound insulation.
In the technical scheme, the carbon brush holder strutting device comprises a thimble seat, a groove is formed in the thimble seat, two thimble sliders are arranged in the groove, a spring abutting against the thimble slider is arranged on one side of the thimble slider, the two thimble sliders are prone to being drawn together through the arrangement of the spring, a thimble is arranged on the upper end face of the thimble slider, a first inclined plane is arranged on the lower end face of the thimble slider, the carbon brush holder strutting device further comprises a trapezoidal block, second inclined planes matched with the first inclined plane are arranged on two sides of the trapezoidal block, the trapezoidal block is pushed through a thimble slider cylinder fixedly arranged below the trapezoidal block, and the carbon brush holder strutting device further comprises a jacking cylinder pushing the thimble seat to ascend.
In the technical scheme, one side of the first rotary table mechanism is provided with a second rotary table mechanism which is spaced from the first rotary table mechanism, a plastic support seat is arranged on the second rotary table mechanism, a rotary clamping jaw is arranged between the first rotary table mechanism and the second rotary table mechanism, a motor which is provided with a carbon brush holder and a motor rear cover is clamped on the rotary clamping jaw through a motor gripper, the motor is clamped by the rotary clamping jaw in a mode that an output shaft faces upwards, and the rotary clamping jaw rotates 180 degrees, so that the motor rear cover is clamped by the rotary clamping jaw in a mode that the motor rear cover faces upwards.
Among the above-mentioned technical scheme one side of second carousel mechanism is provided with moulds the support tongs the rear of second carousel mechanism is provided with moulds the support and places the seat, mould the support and place the seat and slide and set up on one places a slide rail to place a driving motor drive through moulding the support and place it and reciprocating sliding on placing a slide rail place a slide rail one end and be provided with the compression moulding supporting mechanism.
Among the above-mentioned technical scheme the pay-off track is close to be provided with stock stop on the position of entry end, stock stop includes sensor subassembly and two stock stops of relative setting, the stock stop is in through fixed the setting the stock stop cylinder on the pay-off track lateral wall promotes, the stock stop surface is provided with curved interior concave surface for match the surperficial arc of motor casing.
Among the above-mentioned technical scheme, first detection module includes the motor fixing base, at motor fixing base one side articulated L type compact heap, promotes the promotion cylinder of L type compact heap is located the motor climbing mechanism that motor fixing base below set up, motor climbing mechanism's ejector pin passes the motor fixing base leans on with placing the motor top in the motor fixing base one side activity of motor fixing base is provided with the contact pin, the contact pin promotes through a contact pin cylinder, the one end of contact pin is used for connecting external power source in order to be used for supplying power to the motor that is located the motor fixing base.
Among the above-mentioned technical scheme, the sealed cowling that gives sound insulation includes the sound insulation asbestos layer of outer stainless steel layer and inlayer.
The invention has the following beneficial effects: the motor can realize automatic assembly of a production line, and the assembled motor is detected by the detection mechanism on the production line; the production efficiency of the motor is greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic top view of the present invention.
Fig. 3 is a schematic perspective view of a motor casing and a rotor press-fitting mechanism.
Fig. 4 is a partially enlarged view of a portion a in fig. 3.
Fig. 5 is a schematic view of the fitting of the casing seat and the rotor press-fitting module.
Fig. 6 is a schematic perspective view of the motor rear cover press-fitting mechanism.
Fig. 7 is a schematic top view of the structure of fig. 6.
Fig. 8 is a schematic perspective view of a carbon brush holder expanding device.
Fig. 9 is a schematic perspective view of the spreading device of the carbon brush holder in a spreading state.
Fig. 10 is a schematic sectional structure view of the carbon brush holder expanding device.
Fig. 11 is a schematic perspective view of the compression molding bracket mechanism.
Fig. 12 is a schematic perspective view of the motor detection mechanism.
Fig. 13 is a top view of fig. 12.
Fig. 14 is a perspective view of the motor tip-over mechanism.
Fig. 15 is a schematic perspective view of the first detection module.
Fig. 16 is a schematic cross-sectional view of a first detection module.
Fig. 17 is a partial structural schematic diagram of the second detection module.
Fig. 18 is a schematic perspective view of a second detection module.
Detailed Description
The invention is described in further detail below with reference to the following detailed description and accompanying drawings: referring to fig. 1 to 16, the full-automatic motor processing production line comprises a motor casing, a rotor press-fitting mechanism 1, a motor rear cover press-fitting mechanism 2 and a motor detection mechanism 3, wherein the motor casing and the rotor are press-fitted through the motor casing and the rotor press-fitting mechanism 1, the motor casing with the rotor press-fitted is conveyed to the motor rear cover press-fitting mechanism, a carbon brush holder and a rear cover are sequentially press-fitted at the rear end of the motor casing, and the assembly of the whole motor is completed. The assembled motor is sent to a motor detection mechanism to detect various parameters, the motor which is unqualified in parameter detection is sent to a corresponding unqualified product box, and the motor which is qualified in detection is sent to a feeding box.
The motor shell and rotor press-fitting mechanism 1 comprises a motor shell feeding mechanism 10 and a motor rotor placing frame 11 arranged on one side of the motor shell feeding mechanism 10. Motor casing feeding mechanism 10 is including the feeding track 100 of horizontal setting, feeding track 100 has entry end 100a and exit end 100b, the motor casing is placed with the decurrent form of base on feeding track 100, and pass through feeding track 100 carries feeding track 100 is close to be provided with striker 101 on the position of entry end 100a, striker 101 includes sensor assembly and two striker plates 101a of relative setting, striker plate 101a is in through fixed setting striker plate cylinder 101b on feeding track 100 lateral wall promotes, striker plate 101a surface is provided with curved interior concave surface for match the surperficial arc of motor casing. In the structure, when the sensor assembly detects that the first motor casing passes through in two adjacent motor casings, the sensor assembly detects above-mentioned state and immediately sends a signal to striker plate cylinder 101b, striker plate cylinder 101b controls two striker plates 101a and moves in opposite directions to press from both sides the motor casing at rear tightly, prevented this moment that a plurality of motor casings of holding each other are carried (owing to pack into the magnet steel in the motor casing, two adjacent casings can attract each other under normal conditions).
An overturning clamping jaw 13 is arranged at the outlet end 100b of the feeding rail 100, and the overturning clamping jaw 13 is used for clamping a motor casing conveyed to the outlet end 100b of the feeding rail 100 and overturning the motor casing by 180 degrees. When the motor casing in the overturning clamping jaw 13 is grabbed through the mechanical grabbing mechanism 12, the motor casing can be clamped in a mode that the bottom opening faces upwards.
A mechanical gripper mechanism 12 is arranged right above the overturning clamping jaw 13, the mechanical gripper mechanism 12 comprises a mechanical gripper slide rail 120 guiding the mechanical gripper mechanism, and the mechanical gripper slide rail 120 is longitudinally arranged, namely, the mechanical gripper slide rail enables the mechanical gripper mechanism 12 to longitudinally slide.
A casing placing seat 14 is arranged on a feeding track of the mechanical gripper mechanism 12, a rotor guide plate 15 is arranged above the casing placing seat 14, a rotor guide groove 150 is arranged on the rotor guide plate 15, and the rotor guide plate 15 is driven by a rotor guide plate driving motor 151 so as to be capable of rotating to a position right opposite to the casing placing seat 14 or rotating to a position far away from the casing placing seat 14. When the rotor guide plate 15 rotates to a position away from the casing placing seat 14, the mechanical gripper mechanism 12 places the motor casing clamped from the turnover clamping jaw 13 in the casing placing seat 14; then the rotor guide plate 15 rotates to the upper side of the casing placing seat 14 from the position far away from the casing placing seat, at the moment, the mechanical gripper mechanism 12 loads the clamped motor rotor into the motor casing of the casing placing seat 14 along the rotor guide groove 150 of the rotor guide plate 15, and the defect that the loading position of the motor rotor is deviated due to the fact that the magnetic steel loaded on the motor casing is easy to attract when the motor rotor directly rotates to the motor casing due to the fact that the rotor guide groove 150 is arranged for guiding is avoided.
The machine shell placing seat 14 is arranged on a sliding block 16, the sliding block 16 is guided by a sliding rail 17 which is transversely arranged, the sliding block 16 is pushed to slide on the sliding rail 17 through a sliding block driving mechanism 160, a rotor press-mounting mechanism 18 is arranged at the tail end of the sliding rail 17, when the motor rotor is arranged in the machine shell placing seat 14, the sliding block driving mechanism 160 drives the sliding block 16 to push the machine shell placing seat 14 to the rotor press-mounting mechanism 18, the rotor is pressed in the machine shell through a pressing head of the rotor press-mounting mechanism 18, and therefore the motor rotor and the machine shell are completely matched.
The motor rear cover press-fitting mechanism 2 includes a first turntable mechanism 20, a plurality of brush holder placement seats 200 (only one shown in the drawings) are provided on an outer circumference of the first turntable mechanism 20, a plurality of motor rear cover placement seats 201 (only one shown in the drawings) are provided on an inner circumference of the first turntable mechanism 20, a brush holder to be mounted is placed in the brush holder placement seat 21, and a motor rear cover is placed in the motor rear cover placement seat 22.
A motor gripper 21 is arranged on one side of the first turntable mechanism 20, the motor gripper 21 is used for gripping a motor shell of which the rotor is press-mounted in a motor shell and a rotor press-mounting mechanism 1, sequentially moving the motor shell to a carbon brush holder placing seat 200 on a corresponding carbon brush holder mounting station for mounting a carbon brush, and moving the motor shell to a motor rear cover placing seat 201 on a corresponding motor rear cover mounting station for mounting a motor rear cover after the carbon brush is mounted.
A carbon brush holder strutting device 22 used for strutting two carbon brushes in the carbon brush holder is arranged below a station used for installing the carbon brush holder below the first turntable mechanism 20, the carbon brush holder strutting device 22 comprises an ejector pin base 220, a groove is arranged on the ejector pin base 220, two ejector pin sliding blocks 221 are arranged in the groove, a spring 223 leaning against the ejector pin sliding blocks is arranged on one side of each ejector pin sliding block 221, and the two ejector pin sliding blocks 221 have the trend of mutually drawing close through the arrangement of the spring 223. The upper end surface of the thimble sliding block 221 is provided with a thimble 222, the lower end surface of the thimble sliding block 221 is provided with a first inclined surface, the thimble structure further comprises a trapezoidal block 224, two sides of the trapezoidal block 224 are provided with second inclined surfaces matched with the first inclined surfaces, the trapezoidal block 224 is pushed by a thimble sliding block cylinder 225 fixedly arranged below the trapezoidal block 224, and the thimble structure further comprises a jacking cylinder 226 for pushing the thimble seat 220 to ascend.
In the above structure, when the turntable rotates to a position where the carbon brush holder placing base 200 loaded with the carbon brush holder is located at the carbon brush holder assembling station, first, the jacking cylinder 226 in the carbon brush holder expanding device 22 is started to jack the thimble base 220, and the two thimbles 222 are jacked to a side located at the carbon brush, at this time, the thimble slider cylinder is started to push the thimble sliders upwards, so that the two thimble sliders 221 are pushed away from each other, and at this time, the two thimbles 222 move towards the carbon brush corresponding to the thimble sliders and expand the carbon brush; then the motor tongs 21 place the grabbed motor on the carbon brush holder placing seat 200 for press-fitting the carbon brushes onto the motor, and at this time, because the two carbon brushes are spread, the problems of installation dislocation and the like caused by the fact that an inner rotor (including a rotor shaft) of the motor is contacted with the carbon brushes in the press-fitting process of the motor can be avoided. When the motor gripper 21 places the gripped motor on the carbon brush holder placing seat 200 and presses the carbon brush to the completion of the motor process, the motor gripper 21 continues to grip the motor and move the motor to the motor rear cover placing seat 201 on the corresponding motor rear cover placing station to install the rear cover. In addition, in the structure, the motor shell of the rotor after being pressed and mounted is grabbed by the motor gripper (and the grabbed motor shell is clamped in the motor gripper in a mode that the rear cover faces downwards), the carbon brush holder and the motor rear cover are sequentially arranged in the carbon brush holder placing seat 200 arranged on the outer circumference of the first turntable mechanism and the motor rear cover placing seat 201 arranged on the inner circumference of the first turntable mechanism, and then the motor gripper is pressed downwards to complete the pressing and mounting of the components into the shell, so that compared with the traditional pressing and mounting mode of the two components, the high-speed full-automatic pressing and mounting of the two components on a production line is realized.
A second turntable mechanism 23 is arranged on one side of the first turntable mechanism 20 and spaced from the first turntable mechanism, a plastic bracket base 230 is arranged on the second turntable mechanism 23, and a plastic bracket is placed on the plastic bracket base 230. A rotating clamping jaw 24 is arranged between the first rotating disc mechanism 30 and the second rotating disc mechanism 23, the motor with the carbon brush holder and the motor rear cover mounted is clamped on the rotating clamping jaw 24 through the motor gripper 21, the motor is clamped by the rotating clamping jaw 24 in a mode that an output shaft faces upwards at the moment, and the rotating clamping jaw 24 rotates 180 degrees, so that the motor is clamped by the rotating clamping jaw 24 in a mode that the rear cover faces upwards. One side of the second turntable mechanism 23 is provided with a plastic support gripper 25, the rear of the second turntable mechanism 23 is provided with a plastic support placing seat 26, the plastic support placing seat 26 is arranged on a placing seat sliding rail 260 in a sliding manner, and is driven by a plastic support placing seat driving motor to slide on the placing seat sliding rail 260 in a reciprocating manner, and one end of the placing seat sliding rail 260 is provided with a compression molding support mechanism 27.
In the structure, firstly, the plastic bracket is clamped in the plastic bracket placing seat 26 through the plastic bracket gripper 25, then the motor on the rotating clamping jaw 24 is also clamped to the plastic bracket with the plastic bracket placing seat 26 through the plastic bracket gripper 25, so that the motor and the plastic bracket are aligned, at the moment, the plastic bracket placing seat 26 is controlled to slide to the position under the compression molding bracket mechanism 27 along the placing seat sliding rail 260, the compression molding bracket mechanism 27 presses the plastic bracket into the periphery of the motor, and after the pressing is finished, the plastic bracket placing seat 26 is controlled to slide to a position far away from the compression molding bracket mechanism along the placing seat sliding rail 260 so as to be clamped.
The motor detection mechanism 3 comprises a detection mechanism motor gripper 30, a motor overturning mechanism 31, a first detection module 32 and a second detection module 33 which are sequentially arranged at the conveying position of the detection mechanism motor gripper 30, an unqualified product charging chute 34 and a qualified product charging chute 35.
The motor turning mechanism 31 comprises a turning mechanism sliding rail 310 arranged longitudinally and a turning mechanism main body 311 movably arranged on the turning mechanism sliding rail 310, the turning mechanism main body 311 comprises an accommodating part 312 with a placing groove, a push plate 313 is hinged to one side of the accommodating part 312, a pull rod 314 connected with the push plate 313 and a pull rod driving mechanism (not shown in the drawing) for driving the pull rod 314, the assembled motor is clamped and placed in the placing groove of the accommodating part 312 in a vertical mode, the push plate 313 abuts against the motor at the moment, the pull rod drives the push plate 313 to rotate for a certain angle through the pull rod driving mechanism, and the motor is pushed by the push plate and falls into the placing groove in a transverse mode.
The detection mechanism motor gripper 30 grips a motor in a containing part 312 of a motor overturning mechanism 31 and clamps the motor to a first detection module 32, fig. 16 and 17 show a schematic structural diagram of the first detection module 32, which includes a motor fixing seat 320, an L-shaped pressing block 321 hinged at one side of the motor fixing seat 320, a pushing cylinder 322 for pushing the L-shaped pressing block 321, a motor jacking mechanism 323 arranged below the motor fixing seat 320, a jacking rod of the motor jacking mechanism 323 penetrates through the motor fixing seat 320 and abuts against the motor arranged in the motor fixing seat 320, a pin 325 is movably arranged at one side of the motor fixing seat, the pin 325 is pushed by a pin cylinder 324, and one end of the pin 325 is used for connecting an external power supply (not shown in the figures) to supply power to the motor arranged in the motor fixing seat 320, the other end of the contact pin 325 is opposite to the positive and negative poles of the motor in the motor fixing seat 320, so that when the contact pin 325 is pushed by the contact pin cylinder 324, the contact pin 325 can enable the motor to be conducted with an external power supply.
The first detection module 32 is integrated with detection modules for conventional motor parameters such as a motor current detection module and a motor size detection thimble, and specifically, the conventional detection modules belong to detection modules referred to in the prior art, and the structure and principle of the conventional detection modules are not described in detail in the present application.
In the structure, the motor gripper 30 of the detection mechanism grabs the motor and places the motor in the motor fixing seat 320, the motor is firmly pressed in the motor fixing seat by pushing the L-shaped pressing block 321, the contact pin 325 is pushed to the motor, the anode and the cathode of the motor are connected, and the external power supply supplies power to the motor. After the detection in the first detection mechanism is finished, the L-shaped pressing block 321 rotates upwards, the motor jacking mechanism 323 jacks the motor to enable the motor to be separated from the motor fixing seat, and the motor can be grabbed by the detection mechanism gripper at the moment.
Referring to fig. 17 and 18, the second detection module includes a sealing base 330, a motor base 33, a power supply module 332 for supplying power to the motor on the motor base 33, and a clamping module 333 for loosening or clamping the motor on the motor base 33 are disposed on the sealing base 300, and a noise level detection sensor 4 for detecting noise generated when the motor operates is disposed on one side of the motor base 33. The sound insulation sealing device is characterized in that a supporting seat 334 is arranged on one side of the sealing base 330, a sound insulation sealing cover 335 is hinged to the supporting seat 334, and the sound insulation sealing device further comprises a sealing cover driving motor 336 for driving the sound insulation sealing cover 335 to turn over. Preferably, the soundproof sealing cover 335 includes an outer stainless steel layer and an inner soundproof asbestos layer so that it has a better soundproof effect.
When the qualified motor detected by the first detection mechanism is sent to the second detection module, the sound insulation sealing cover 335 is firstly controlled to cover the sealing base 330, so that a completely sound insulation area is formed between the sound insulation sealing cover 335 and the sealing base 330, then the noise parameter of the motor running in the sound insulation sealing cover 335 is detected by the detection sensor 4, and whether the noise parameter is in the qualified product standard range is judged. In the structure, when a motor is clamped to the second detection module, the sound insulation sealing cover 335 rotates to the sealing base 330 for sealing, and then noise detection is carried out; and after the detection is finished, the sound insulation sealing cover returns. This makes the noise detection of motor more accurate (stopped the ambient noise and disturbed), in addition, through above-mentioned structure for directly integrated the function that the noise detected on the production line, make and need not send the motor to the soundproof room with the mode of selective examination and detect.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be appreciated by persons skilled in the art that the present invention is not limited by the embodiments described above. The foregoing embodiments and description of the invention have been provided for the purposes of illustrating the principles of the invention and is subject to various changes and modifications without departing from the spirit and scope of the invention. Such variations and modifications are intended to be within the scope of the claimed invention.

Claims (7)

1. Full-automatic processing lines of motor, lid pressure equipment mechanism and motor detection mechanism behind motor housing, rotor pressure equipment mechanism, the motor, through motor housing, rotor pressure equipment mechanism are with the casing, the rotor pressure equipment of motor to the casing that will press the dress rotor sends to behind the motor in the lid pressure equipment mechanism behind the motor pressure equipment carbon brush frame and hou gai, its characterized in that in proper order:
the motor shell and rotor press-mounting mechanism comprises a motor shell feeding mechanism and a motor rotor placing frame arranged on one side of the motor shell feeding mechanism, the motor shell feeding mechanism comprises a transversely arranged feeding rail, the feeding rail is provided with an inlet end and an outlet end, the motor shell is placed on the feeding rail in a manner that a base faces downwards and is conveyed through the feeding rail, an overturning clamping jaw is arranged at the outlet end of the feeding rail and is used for clamping the motor shell conveyed to the outlet end of the feeding rail and overturning the motor shell by 180 degrees, and at the moment, when the motor shell positioned in the overturning clamping jaw is grabbed through a mechanical gripper mechanism, the motor shell can be clamped in a manner that an opening at the bottom part is upward; a mechanical gripper mechanism is arranged right above the overturning clamping jaw and comprises a mechanical gripper sliding rail for guiding the mechanical gripper sliding rail, the mechanical gripper sliding rail is longitudinally arranged, a shell placing seat is arranged on a feeding track of the mechanical gripper mechanism, a rotor guide plate is arranged above the shell placing seat, a rotor guide groove is arranged on the rotor guide plate, the rotor guide plate is driven by a rotor guide plate driving motor, the shell placing seat is arranged on a sliding block, the sliding block is guided by the transversely arranged sliding rail and is pushed to slide on the sliding rail by a sliding block driving mechanism, and a rotor press-mounting mechanism is arranged at the tail end of the sliding rail;
the motor rear cover press-fitting mechanism comprises a first rotating disc mechanism, a plurality of carbon brush holder placing seats are arranged on the outer circumference of the first rotating disc mechanism, a plurality of motor rear cover placing seats are arranged on the inner circumference of the first rotating disc mechanism, a motor gripper is arranged on one side of the first rotating disc mechanism, and a carbon brush holder opening device for opening two carbon brushes in a carbon brush holder is arranged below a station for installing the carbon brush holder and below the first rotating disc mechanism;
the motor detection mechanism comprises a detection mechanism motor gripper, a motor overturning mechanism, a first detection module and a second detection module which are sequentially arranged at the conveying position of the detection mechanism motor gripper, a unqualified product chute and a qualified product chute, wherein the motor overturning mechanism comprises a longitudinal overturning mechanism slide rail and an overturning mechanism main body movably arranged on the overturning mechanism slide rail, the overturning mechanism main body comprises a containing part with a containing groove, a push plate is hinged to one side of the containing part, a pull rod connected with the push plate and a pull rod driving mechanism for driving the pull rod are further included, the detection mechanism motor gripper grabs the motor in the containing part of the motor overturning mechanism and clamps the motor to the first detection module, and a motor rotating speed detection module, a motor current detection module and a motor current detection module are integrated on the first detection module, A motor size detection thimble module; the second detection module includes a sealing base be provided with the motor cabinet on the sealing base, be used for to the motor cabinet go up the power module of motor power supply, be used for relaxing or press from both sides the tight module of tight motor cabinet go up the branch of noise when being used for detecting the motor operation detection sensor is provided with one side of sealing base be provided with the supporting seat articulated on the supporting seat have the sealed cowling that gives sound insulation, still include the drive the sealed cowling driving motor that the sealed cowling overturns gives sound insulation.
2. The full-automatic motor processing production line of claim 1, characterized in that: the carbon brush holder strutting device comprises a thimble seat, a groove is formed in the thimble seat, two thimble sliders are arranged in the groove, a spring leaning against the thimble slider is arranged on one side of the thimble slider, the two thimble sliders have the tendency of being drawn close to each other through the arrangement of the spring, a thimble is arranged on the upper end face of the thimble slider, a first inclined plane is arranged on the lower end face of the thimble slider, the carbon brush holder strutting device further comprises a trapezoidal block, the two sides of the trapezoidal block are provided with second inclined planes matched with the first inclined planes, the trapezoidal block is pushed through a thimble slider cylinder fixedly arranged below the trapezoidal block, and the carbon brush holder strutting device further comprises a jacking cylinder pushing the thimble seat to ascend.
3. The full-automatic motor processing production line of claim 1, characterized in that: first carousel mechanism one side is provided with rather than spaced second carousel mechanism be provided with on the second carousel mechanism moulds a support seat first carousel mechanism with be provided with rotatory clamping jaw between the second carousel mechanism, the motor of having installed carbon brush frame and motor back lid is pressed from both sides through the motor tongs to on the rotatory clamping jaw, the motor is by with output shaft mode up this moment rotatory clamping jaw is held, through rotatory clamping jaw is 180 degrees for the motor is covered upward mode after by rotatory clamping jaw centre gripping.
4. The full-automatic motor processing production line of claim 3, characterized in that: one side of the second turntable mechanism is provided with a plastic support gripper, the rear of the second turntable mechanism is provided with a plastic support placing seat, the plastic support placing seat is arranged on a placing seat sliding rail in a sliding mode, the plastic support placing seat is driven by a driving motor of the plastic support placing seat to slide on the placing seat sliding rail in a reciprocating mode, and one end of the placing seat sliding rail is provided with a compression molding support mechanism.
5. The full-automatic motor processing production line of claim 1, characterized in that: the feeding track is close to be provided with stock stop on the position of entry end, stock stop includes sensor subassembly and two relative striker plates that set up, the striker plate is in through fixed the striker plate cylinder on the feeding track lateral wall promotes, the striker plate surface is provided with curved interior concave surface for match the arc on motor casing surface.
6. The full-automatic motor processing production line of claim 1, characterized in that: first detection module includes the motor fixing base, at motor fixing base one side articulated L type compact heap, promotes the promotion cylinder of L type compact heap is located the motor climbing mechanism that motor fixing base below set up, motor climbing mechanism's ejector pin passes the motor fixing base and lean on with placing the motor top in the motor fixing base one side activity of motor fixing base is provided with the contact pin, the contact pin promotes through a contact pin cylinder, the one end of contact pin is used for connecting external power source in order to be used for to being located the motor power supply of motor fixing base.
7. The full-automatic motor processing production line of claim 1, characterized in that: the sound insulation sealing cover comprises an outer stainless steel layer and an inner sound insulation asbestos layer.
CN201920169341.XU 2019-01-31 2019-01-31 Full-automatic motor processing production line Expired - Fee Related CN209830845U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111168382A (en) * 2020-01-21 2020-05-19 浙江巨力电机成套设备有限公司 Assembly detection device for rotor machining
CN112108873A (en) * 2020-09-29 2020-12-22 苏州贝爱特自动化科技有限公司 Motor assembly detection line
CN112139806A (en) * 2020-09-02 2020-12-29 三峡大学 Full-automatic assembly equipment is used in motor production
CN114227250A (en) * 2021-12-29 2022-03-25 广东英达思迅智能制造有限公司 Motor assembling machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111168382A (en) * 2020-01-21 2020-05-19 浙江巨力电机成套设备有限公司 Assembly detection device for rotor machining
CN112139806A (en) * 2020-09-02 2020-12-29 三峡大学 Full-automatic assembly equipment is used in motor production
CN112108873A (en) * 2020-09-29 2020-12-22 苏州贝爱特自动化科技有限公司 Motor assembly detection line
CN114227250A (en) * 2021-12-29 2022-03-25 广东英达思迅智能制造有限公司 Motor assembling machine
CN114227250B (en) * 2021-12-29 2022-07-12 广东英达思迅智能制造有限公司 Motor assembling machine

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