CN209815035U - Automatic material conveying mechanism - Google Patents
Automatic material conveying mechanism Download PDFInfo
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- CN209815035U CN209815035U CN201822129187.1U CN201822129187U CN209815035U CN 209815035 U CN209815035 U CN 209815035U CN 201822129187 U CN201822129187 U CN 201822129187U CN 209815035 U CN209815035 U CN 209815035U
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Abstract
The utility model provides an automatic material conveying mechanism, include: an upper layer conveying mechanism; the spiral conveying elevator comprises a first driving motor, a spiral rack and first rollers, wherein the first rollers are uniformly distributed along a spiral conveying line of the spiral rack, two adjacent first rollers are linked through a chain, an output shaft of the first driving motor is connected with one first roller through the chain, and a feed inlet of the spiral rack is butted with the conveying tail end of an upper-layer conveying mechanism; the automatic material conveying mechanism does not need to manually convey the battery jar and the partition plates to a workshop, the battery jar and the partition plates are conveyed to a lower-layer workshop in a fully-automatic mode and are separated and conveyed to different production lines, labor cost is reduced, and production efficiency is improved.
Description
Technical Field
The utility model relates to a production lead acid battery's technical field especially relates to an automatic material conveying mechanism.
Background
The production of lead acid batteries requires the insertion of positive and negative plates into a battery can and the use of separators to separate the positive and negative plates. The general battery jar and baffle are deposited in the warehouse, because the in-process of producing lead-acid batteries can produce a large amount of lead dust, so general workshop arrangement is in the lower floor of warehouse, carry battery jar and baffle to the workshop through the manual work and can consume great manpower, and it is also comparatively inconvenient to separately send battery jar and baffle to different production lines through the manual work, so it is necessary to design an automatic transport mechanism not only can not rely on the manpower just can send battery jar and baffle to lower floor's workshop, and can separate and send them to different production lines on.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: in order to solve the manual work among the prior art and to carry battery jar and baffle workshop can consume great manpower, separately send battery jar and baffle to the problem also comparatively inconvenient on the different production lines through the manual work moreover, through the utility model provides a material automatic transport mechanism solves above-mentioned problem.
The utility model provides a technical scheme that its technical problem adopted is: an automatic material transport mechanism comprising:
an upper layer conveying mechanism;
the spiral conveying elevator comprises a first driving motor, a spiral rack and first rollers, wherein the first rollers are uniformly distributed along a spiral conveying line of the spiral rack, two adjacent first rollers are linked through a chain, an output shaft of the first driving motor is connected with one first roller through the chain, and a feed inlet of the spiral rack is butted with the conveying tail end of an upper-layer conveying mechanism;
the jacking transplanter comprises the two-way conveying mechanism, a material receiving mechanism and a jacking cylinder, wherein the two-way conveying mechanism comprises a second driving motor and second rollers, the second rollers are arranged at intervals in the same horizontal plane to form a conveying surface of the two-way conveying mechanism, two adjacent second rollers are linked through a chain, an output shaft of the second driving motor is connected with one second roller through the chain, the conveying surface of the two-way conveying mechanism is in butt joint with a discharge hole of the spiral rack, and the conveying surface of the two-way conveying mechanism is lower than the discharge hole of the spiral rack; the material receiving mechanism comprises a third driving motor, a driving shaft and two transmission mechanisms which are in mirror symmetry, each transmission mechanism comprises a driving chain wheel, two driven chain wheels and a long chain, the two driven chain wheels and the driving chain wheel are distributed in an inverted triangle, and the long chain is surrounded on the driving chain wheel and the two driven chain wheels; the two driving chain wheels are coaxially fixed through a driving shaft, and the driving shaft is coaxially fixed with an output shaft of a third driving motor; the part of the long chain between the two driven chain wheels is positioned between the two second rollers and is parallel to the second rollers; a piston rod of the jacking cylinder is in a vertical state, and the upper end of the piston rod is fixedly connected with the material receiving mechanism;
the conveying starting end of the battery jar conveying mechanism is in butt joint with one conveying tail end of the bidirectional conveying mechanism, and the conveying tail end of the battery jar conveying mechanism is provided with a six-axis robot;
the conveying starting end of the partition conveying mechanism is butted with the other conveying tail end of the bidirectional conveying mechanism;
the camera shoots opposite to the discharge hole of the spiral rack;
the camera is electrically connected with the controller, and the PLC is respectively electrically connected with the controller, the second driving motor, the third driving motor and the jacking cylinder.
Preferably, the end of the battery jar conveying mechanism is provided with a baffle and a positioning mechanism, the baffle is fixed on a conveying table surface of the battery jar conveying mechanism, the positioning mechanism comprises two pushing mechanisms which are symmetrical about a vertical plane, the two pushing mechanisms are located on two sides of a stop position of the baffle, the pushing mechanisms comprise a pushing plate and a pushing cylinder, a piston rod of the pushing cylinder is in a horizontal state and perpendicular to the conveying direction of the battery jar conveying mechanism, and the end part of the piston rod of the pushing cylinder is fixedly connected with the pushing plate.
Preferably, the receiving mechanism further comprises two tension chain wheels and a base support, the third driving motor is fixed on the base support, the tension chain wheels and the driven chain wheels are rotatably connected to the base support through rotating shafts and bearings, the driving shaft is fixed on the base support through the bearings, and the tension chain wheels compress the long chain.
Preferably, the battery jar conveying mechanism and the partition conveying mechanism are both roller conveyors, and the upper layer conveying mechanism is a belt conveyor.
The beneficial effects of the utility model are that, this kind of material automatic transport mechanism need not to carry the workshop with battery jar and baffle through the manual work, and the full automation send lower floor's workshop with battery jar and baffle to on separating them and sending different production lines, reduced the recruitment cost, improved production efficiency.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of a preferred embodiment of an automatic material conveying mechanism.
Fig. 2 is a partial structural schematic diagram of a preferred embodiment of an automatic material conveying mechanism.
Fig. 3 is a partial structural schematic diagram of a preferred embodiment of an automatic material conveying mechanism.
Fig. 4 is a partial structural schematic diagram of a preferred embodiment of an automatic material conveying mechanism.
In the figure, 100 parts of an upper layer conveying mechanism, 200 parts of a spiral conveying lifter, 300 parts of a jacking transplanter, 400 parts of a battery jar conveying mechanism, 500 parts of a partition conveying mechanism, 600 parts of a six-axis robot, 700 parts of a baffle, 800 parts of a positioning mechanism, 301 parts of a two-way conveying mechanism, 302 parts of a material receiving mechanism, 3011 parts of a second driving motor, 3012 parts of a second roller, 3021 parts of a base support, 3022 parts of a third driving motor, 3023 parts of a driving shaft, 3024 parts of a transmission mechanism.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. In addition, in the description of the present invention, "a plurality" means two or more unless otherwise specified.
As shown in fig. 1 ~ 4, the utility model provides an embodiment of an automatic material conveying mechanism, including:
an upper conveying mechanism 100, in this example the upper conveying mechanism 100 is a belt conveyor;
the spiral conveying elevator 200 comprises a first driving motor, a spiral rack and first rollers, wherein the first rollers are uniformly distributed along a spiral conveying line of the spiral rack, two adjacent first rollers are linked through a chain, an output shaft of the first driving motor is connected with one first roller serving as a driving roller through the chain, the belt conveyor is arranged in an upper space and close to a warehouse, and a feed inlet of the spiral rack is also positioned in the upper space and is butted with a conveying tail end of the belt conveyor;
the jacking transplanter 300 comprises a bidirectional conveying mechanism 301, a material receiving mechanism 302 and a jacking cylinder, wherein the bidirectional conveying mechanism 301 comprises a second driving motor 3011 and second rollers 3012, a plurality of second rollers 3012 are arranged at intervals in the same horizontal plane to form a conveying surface of the bidirectional conveying mechanism 301, two adjacent second rollers 3012 are linked through a chain, an output shaft of the second driving motor 3011 is connected with one second roller 3012 serving as a driving roller through the chain, a discharge hole of a spiral rack is located in a lower-layer space and is in butt joint with the conveying surface of the bidirectional conveying mechanism 301, and the conveying surface of the bidirectional conveying mechanism 301 is lower than the discharge hole of the spiral rack; the material receiving mechanism 302 comprises a base support 3021, a third driving motor 3022, a driving shaft 3023 and two transmission mechanisms 3024 which are mirror-symmetrical, wherein each transmission mechanism 3024 comprises a driving sprocket, two driven sprockets, two tension sprockets and a long chain, the two driven sprockets and the driving sprocket are distributed in an inverted triangle, the long chain is wound around the driving sprocket and the two driven sprockets, the two driving sprockets are coaxially fixed through the driving shaft 3023, the driving shaft 3023 and an output shaft of the third driving motor 3022 are coaxially fixed, the third driving motor 3022 is fixed on the base support 3021, the tension sprockets and the driven sprockets are rotatably connected to the base support 3021 through rotating shafts and bearings, the driving shaft 3023 is fixed on the base support 3021 through bearings, and the tension sprockets compress the long chain; the part of the long chain between the two driven sprockets is located between the two second rollers 3012 and is parallel to the second rollers 3012; a piston rod of the jacking cylinder is in a vertical state, and the upper end of the piston rod is fixedly connected with the bottom of the base support 3021;
the battery jar conveying mechanism 400, in this example, the battery jar conveying mechanism 400 is a roller conveyor, the conveying start end of the battery jar conveying mechanism 400 is in butt joint with one conveying end of the bidirectional conveying mechanism 301, the conveying end of the battery jar conveying mechanism 400 is provided with a six-axis robot 600, a baffle 700 and a positioning mechanism 800, the baffle 700 is fixed on the conveying table of the battery jar conveying mechanism 400, the positioning mechanism 800 comprises two pushing mechanisms which are symmetrical about a vertical plane, the two pushing mechanisms are located on two sides of a stop station of the baffle 700, the pushing mechanisms comprise a pushing plate and a pushing cylinder, a piston rod of the pushing cylinder is in a horizontal state and perpendicular to the conveying direction of the battery jar conveying mechanism 400, and the end part of the piston rod of the pushing cylinder is fixedly connected with the pushing plate.
A partition conveying mechanism 500, in this example, the partition conveying mechanism 500 is a roller conveyor, and the conveying start end of the partition conveying mechanism 500 is butted with the other conveying end of the bidirectional conveying mechanism 301;
the camera shoots opposite to the discharge hole of the spiral rack;
the controller is a computer, the camera is electrically connected with the controller, and the PLC is respectively electrically connected with the controller, the second driving motor 3011, the third driving motor 3022 and the jacking cylinder.
When the automatic material conveying mechanism is used for conveying the battery jar and the partition plate, a worker firstly places the battery jar and the partition plate at the beginning of conveying of the upper-layer conveying mechanism 100 in an unclassified manner, then when the battery jar and the partition plate reach the discharge hole of the spiral rack, the camera shoots incoming materials and transmits the shot pictures to the computer, the computer judges the types of the incoming materials through image recognition, meanwhile, the PLC firstly controls the piston rod of the jacking cylinder to extend out, the material receiving mechanism 302 is jacked, then the third driving motor 3022 is started to receive the incoming materials, and as the conveying surface of the bidirectional conveying mechanism 301 is lower than the discharge hole of the spiral rack, the conveying surface of the bidirectional conveying mechanism 301 cannot contact the incoming materials temporarily. If the computer judges that the supplied materials are battery tanks, the computer controls a second driving motor 3011 to forward drive through a PLC, piston rods of jacking air cylinders retract, the material receiving mechanism 302 drives the battery tanks to descend and are finally received by the conveying surface of the bidirectional conveying mechanism 301, a second roller 3012 on the bidirectional conveying mechanism 301 rotates forward to convey the battery tanks to the battery tank conveying mechanism 400, the battery tanks are finally blocked by the baffle 700 at the blocking and stopping position, then the two pushing air cylinders push the push plates to position the battery tanks, and finally the battery tanks are taken away by the six-axis robot 600. If the computer judges that the incoming material is the clapboard, the direction operation is carried out.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, a schematic representation of the term does not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (4)
1. An automatic material conveying mechanism, comprising:
an upper layer conveying mechanism;
the spiral conveying elevator comprises a first driving motor, a spiral rack and first rollers, wherein the first rollers are uniformly distributed along a spiral conveying line of the spiral rack, two adjacent first rollers are linked through a chain, an output shaft of the first driving motor is connected with one first roller through the chain, and a feed inlet of the spiral rack is butted with the conveying tail end of an upper-layer conveying mechanism;
the jacking transplanter comprises a bidirectional conveying mechanism, a material receiving mechanism and a jacking cylinder, wherein the bidirectional conveying mechanism comprises a second driving motor and second rollers, the second rollers are arranged at intervals in the same horizontal plane to form a conveying surface of the bidirectional conveying mechanism, two adjacent second rollers are linked through a chain, an output shaft of the second driving motor is connected with one second roller through the chain, the conveying surface of the bidirectional conveying mechanism is in butt joint with a discharge hole of the spiral rack, and the conveying surface of the bidirectional conveying mechanism is lower than the discharge hole of the spiral rack; the material receiving mechanism comprises a third driving motor, a driving shaft and two transmission mechanisms which are in mirror symmetry, each transmission mechanism comprises a driving chain wheel, two driven chain wheels and a long chain, the two driven chain wheels and the driving chain wheel are distributed in an inverted triangle, and the long chain is surrounded on the driving chain wheel and the two driven chain wheels; the two driving chain wheels are coaxially fixed through a driving shaft, and the driving shaft is coaxially fixed with an output shaft of a third driving motor; the part of the long chain between the two driven chain wheels is positioned between the two second rollers and is parallel to the second rollers; a piston rod of the jacking cylinder is in a vertical state, and the upper end of the piston rod is fixedly connected with the material receiving mechanism;
the conveying starting end of the battery jar conveying mechanism is in butt joint with one conveying tail end of the bidirectional conveying mechanism, and the conveying tail end of the battery jar conveying mechanism is provided with a six-axis robot;
the conveying starting end of the partition conveying mechanism is butted with the other conveying tail end of the bidirectional conveying mechanism;
the camera shoots opposite to the discharge hole of the spiral rack;
the camera is electrically connected with the controller, and the PLC is respectively electrically connected with the controller, the second driving motor, the third driving motor and the jacking cylinder.
2. The automatic material conveying mechanism as claimed in claim 1, wherein: the end of the battery jar conveying mechanism is provided with a baffle and a positioning mechanism, the baffle is fixed on a conveying table surface of the battery jar conveying mechanism, the positioning mechanism comprises two pushing mechanisms which are symmetrical about a vertical plane, the two pushing mechanisms are located on two sides of a stop position of the baffle, each pushing mechanism comprises a push plate and a pushing cylinder, a piston rod of each pushing cylinder is in a horizontal state and perpendicular to the conveying direction of the battery jar conveying mechanism, and the end part of the piston rod of each pushing cylinder is fixedly connected with the push plate.
3. The automatic material conveying mechanism as claimed in claim 2, wherein: the receiving mechanism further comprises two tension chain wheels and a base support, the third driving motor is fixed on the base support, the tension chain wheels and the driven chain wheels are rotatably connected to the base support through rotating shafts and bearings, the driving shaft is fixed on the base support through the bearings, and the tension chain wheels compress the long chain.
4. An automatic material conveying mechanism as claimed in claim 3, wherein: the battery jar conveying mechanism and the partition plate conveying mechanism are both roller conveyors, and the upper-layer conveying mechanism is a belt conveyor.
Priority Applications (1)
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CN201822129187.1U CN209815035U (en) | 2018-12-18 | 2018-12-18 | Automatic material conveying mechanism |
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CN201822129187.1U CN209815035U (en) | 2018-12-18 | 2018-12-18 | Automatic material conveying mechanism |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109399131A (en) * | 2018-12-18 | 2019-03-01 | 常州嘉业智能装备科技有限公司 | A kind of material automatic transportation mechanism |
CN111874516A (en) * | 2020-08-03 | 2020-11-03 | 南通云尚找家纺电子商务有限公司 | Manual detection table for assembly line |
CN113387123A (en) * | 2021-06-04 | 2021-09-14 | 淮南舜立机械有限责任公司 | Bidirectional driving device of scraper conveyor and scraper conveyor |
-
2018
- 2018-12-18 CN CN201822129187.1U patent/CN209815035U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109399131A (en) * | 2018-12-18 | 2019-03-01 | 常州嘉业智能装备科技有限公司 | A kind of material automatic transportation mechanism |
CN111874516A (en) * | 2020-08-03 | 2020-11-03 | 南通云尚找家纺电子商务有限公司 | Manual detection table for assembly line |
CN113387123A (en) * | 2021-06-04 | 2021-09-14 | 淮南舜立机械有限责任公司 | Bidirectional driving device of scraper conveyor and scraper conveyor |
CN113387123B (en) * | 2021-06-04 | 2023-03-10 | 淮南舜立机械有限责任公司 | Two-way driving device of scraper conveyor and scraper conveyor |
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