CN209814155U - Integrated assembly quality of car sun visor board - Google Patents

Abstract

The utility model relates to an integrated assembly quality of car sun visor board for realize the assembly of support subassembly, sunshading board body and picture frame, assembly quality includes the device total frame, installs the swivel work head on the device total frame, fixes on swivel work head and is used for fixing a position body fixing base and the picture frame fixing base of settling sunshading board body and picture frame respectively, and arranges in proper order at the other support mounting mechanism of swivel work head, bill fold trompil mechanism, picture frame baking machine structure, picture frame installation mechanism and a mechanism of getting according to assembly process direction. Compared with the prior art, the utility model discloses need many places trompil, processing, the sunshading board production processes of each sub-assembly dress assembly in the whole assembling process to be connected, compare the simplex operation in the past, saved 3 ~ 4 people, saved recruitment cost etc. greatly.

Description

Integrated assembly quality of car sun visor board

Technical Field

The utility model belongs to the technical field of the assembly of automobile key spare part, a car sun visor board's integrated assembly quality is related to.

Background

At present, the assembly process of the car sun visor shown in fig. 10 is generally divided into several steps, namely, the assembly of the bracket subassembly 1003 and the sun visor body 1001, the slotting of the bill clip position of the sun visor body to form the bill clip hole 1004, the tapping of the mirror frame position of the sun visor body, the assembly of the sun visor body 1001 and the mirror frame subassembly 1002, and the like. For the assembly of the sun visor, the assembly is mostly completed in a manual single process in the prior art, and the method has the following problems in the use process: (1) the assembly operation of a single process requires more production personnel, and the labor cost is increased; (2) the increase of operators can improve uncertain factors of product quality; (3) the scattered arrangement of each assembly process can occupy more production fields; (4) the manual assembly and the operation precision range of trompil are great, can not effectively guarantee the stability of quality of sunshading board.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an integrated assembly quality of car sun visor board in order to overcome the defect that above-mentioned prior art exists.

The purpose of the utility model can be realized through the following technical scheme:

the utility model provides an integrated assembly quality of car sun visor board for realize the assembly of support sub-assembly, sunshading board body and picture frame, assembly quality includes the device total frame, installs the swivel work head on the device total frame, fixes on the swivel work head and is used for fixing a position body fixing base and the picture frame fixing base of settling sunshading board body and picture frame respectively, and arranges in proper order at the other support mounting mechanism of swivel work head, bill fold trompil mechanism, picture frame toast mechanism, picture frame installation mechanism and a mechanism of getting according to the assembly process direction.

Furthermore, the body positioning groove with a notch on one side is machined in the upper surface of the body fixing seat, the sun visor body is fixedly arranged in the body positioning groove, and the side edge with the support mounting opening on the sun visor body is exposed from the notch side part of the body positioning groove.

Furthermore, the bracket mounting mechanism is arranged right opposite to the bracket mounting port of the sun visor body and comprises a fixedly mounted bracket mounting base, a bracket mounting frame capable of horizontally moving back and forth along the surface of the bracket mounting base, a bracket pushing assembly arranged on the bracket mounting frame and capable of pushing back and forth in the direction of the bracket mounting port, and a bracket rotating assembly fixedly mounted at the output end of the bracket pushing assembly, wherein the bracket sub-assembly for assembly is fixedly mounted at the rotating output end of the bracket rotating assembly;

during operation, the sunshading board body removes to the support mounting station through swivel work head on the body fixing base, and the support mounting frame drives the support subassembly to the support mounting mouth department of sunshading board body, and support promotion subassembly and support rotating assembly start simultaneously afterwards, with the rotatory support mounting mouth that pushes away the sunshading board body of support subassembly, accomplish the assembly.

Still further preferably, the support pushing assembly comprises a support pushing cylinder fixed at the top of the support mounting frame, the support rotating assembly comprises a support rotating cylinder fixedly connected with the output end of the support pushing cylinder, and the rotating output end of the support rotating cylinder is provided with a support fixing clamp for fixing the support subassembly.

Further, the bill fold opening mechanism comprises an upper cutter assembly and a lower cutter assembly, wherein,

the upper cutter component comprises an upper propelling piece which is positioned above the sun shield body on the rotary workbench and is installed obliquely downwards, and an upper cutter which is fixed at the bottom of the upper propelling piece,

the lower cutter component comprises a lower propelling piece which is positioned below the sun shield body on the rotary workbench and is arranged obliquely upwards, and a lower cutter which is fixed at the top of the lower propelling piece,

when the automatic punching machine is in operation, the sun shield body moves to a bill clamp punching station along with the rotary workbench, at the moment, the upper cutter is pushed downwards by the upper pushing piece, an upper notch inclined downwards is punched on the upper surface of the exposed side edge of the sun shield body, the lower cutter is pushed upwards by the lower pushing piece, and a lower notch inclined upwards and intersected with the upper notch is punched on the lower surface of the exposed side edge of the sun shield body, so that the bill clamp punching of the sun shield body is completed.

Furthermore, the hole opening mechanism of the mirror frame comprises a three-axis moving assembly and an ultrasonic vibrating knife which is arranged on the three-axis moving assembly and driven by the three-axis moving assembly, wherein the three-axis moving assembly comprises a Y-axis moving unit which is arranged beside the rotary worktable and can move back and forth along the Y-axis direction, an X-axis moving unit which is arranged on the Y-axis moving unit and can move back and forth along the horizontal X-axis direction, and a Z-axis moving unit which is arranged on the X-axis moving unit and can move back and forth along the Z-axis direction, and the ultrasonic vibrating knife is fixedly arranged on the Z-axis moving unit;

during operation, the sunshading board body removes to picture frame trompil station along with swivel work head, and at this moment, the ultrasonic vibration sword is moved the subassembly by the triaxial and is driven, carries out the trompil to the picture frame position of sunshading board body and handles.

Furthermore, the picture frame baking mechanism comprises a picture frame baking frame fixed beside the rotary worktable and an infrared heating assembly arranged below the picture frame baking frame through a height adjusting assembly, and the infrared heating assembly comprises a plurality of infrared heating pipes for heating;

during operation, the sunshading board body removes to the picture frame along with swivel work head and toasts the station, and at this moment, infrared heating assembly adjusts to setting for the height via height adjusting assembly to toast the heating to the picture frame installation area of sunshading board body.

Further, picture frame installation mechanism is including fixing at the other picture frame mounting bracket of swivel work head, arranging the picture frame push down the subassembly at picture frame mounting bracket top, and with the picture frame removal subassembly that the picture frame push down the subassembly bottom and be connected, this picture frame removal subassembly is including connecting picture frame removal subassembly bottom can follow the moving frame that the picture frame mounting bracket reciprocated, set up on moving frame and can follow horizontal lateral sliding's picture frame transfer frame, installs the sucking disc spare that adsorbable fixed is waited to assemble the picture frame in the bottom of picture frame transfer frame.

Further, still be equipped with the clout on the picture frame shifts the frame and clear away the subassembly, this clout clears away the clout vacuum chuck that the clout of subassembly including the trompil department of adsorbable sunshading board body, and clout vacuum chuck's mounted position satisfies: when the sucking disc piece is moved to adsorb the mirror frame in the mirror frame fixing seat, the residual material vacuum sucking disc is attached to the opening position of the sun shield body of the body fixing seat;

still be equipped with the clout determine module that whether detects clout vacuum chuck adsorbs the clout that has the clout bottom the picture frame mounting bracket, clout determine module's mounted position satisfies: when the suction cup piece is moved to the position above the sun visor body in the body fixing mechanism, the residue vacuum suction cup is just above the residue detection assembly.

Furthermore, the pickup mechanism comprises a transverse moving assembly which is fixedly installed and can move horizontally and transversely, an up-down moving assembly which is arranged on the transverse moving assembly and can move up and down vertically, and a duplex fixing piece which is arranged on the up-down moving assembly;

after the automobile sun visor is assembled, the automobile sun visor moves to a part taking station along with a rotary working table, the duplex fixing part is driven by the transverse moving assembly and the up-down moving assembly to fixedly pick up a workpiece located in the body fixing seat, and the workpiece is moved out of the assembling device.

Compared with the prior art, the utility model has the advantages of it is following:

(1) the sun shield production processes of multiple holes, processing and assembly fine assembly assembling of the sub-assemblies in the whole assembling process are connected, and compared with the previous single-process operation, 3-4 persons are saved, and labor cost is greatly saved.

(2) All the working procedures can be automatically controlled and modified by a computer, and compared with the prior art, the processing time of each working procedure is shortened by 20 percent, and the production efficiency is greatly improved. Meanwhile, each process can use computer numerical control operation to the maximum extent, so that the stability of the quality of the sun shield product is ensured.

Drawings

Fig. 1 is an external view of the assembling device of the present invention;

fig. 2 is a schematic structural view of the assembling device of the present invention;

FIG. 3 is a schematic structural view of a portion of the bracket mounting mechanism;

FIG. 4 is a schematic structural view of a bill fold opening mechanism portion;

FIG. 5 is a schematic structural view of a portion of a hole opening mechanism of a lens frame;

FIG. 6 is a schematic structural view of a frame baking mechanism portion;

FIG. 7 is a perspective view of a portion of the mounting mechanism for the frame;

FIG. 8 is a schematic front view of a mounting mechanism portion of the frame;

FIG. 9 is a schematic structural view of a part of the pickup mechanism;

FIG. 10 is a schematic view of the assembled workpieces;

the notation in the figure is:

1-device control system, 2-device general frame, 3-frame mounting mechanism, 301-frame pressing component, 302-frame mounting rack, 303-residue removing component, 304-residue detecting component, 305-frame moving component, 306-frame transferring rack, 307-moving frame, 308-sucking disc component, 309-pressing cylinder, 4-taking component, 401-transverse moving component, 402-up-down moving component, 403-duplex fixing component, 5-rotary workbench, 501-body fixing seat, 502-frame fixing seat, 6-bracket mounting mechanism, 601-bracket mounting base, 602-bracket mounting rack, 603-bracket pushing component, 604-bracket rotating component, 605-bracket fixing clamp, 606-integral propelling cylinder, 607-rotary mounting bracket, 7-mirror frame baking mechanism, 701-mirror frame baking frame, 702-height adjusting component, 703-infrared heating component, 8-mirror frame hole opening mechanism, 801-three-axis moving component, 802-Y axis moving unit, 803-X axis moving unit, 804-Z axis moving unit, 805-ultrasonic vibrating knife, 9-bill clip hole opening mechanism, 901-upper knife component, 902-lower knife component, 903-auxiliary fixing structure, 1001-sun shield body, 1002-mirror frame subassembly, 1003-bracket subassembly and 1004-bill clip hole.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.

The utility model provides an integrated assembly quality of car sun visor board, it is shown with fig. 1 for it is shown to see fig. 2 for realize the assembly of support subassembly 1003, sunshading board body 1001 and picture frame subassembly 1002 etc, and assemble at last to be as shown in fig. 10 structure, assembly quality includes device total frame 2, installs swivel work head 5 on device total frame 2, fixes on swivel work head 5 and is used for fixing a position body fixing base 501 and the picture frame fixing base 502 of settling sunshading board body and picture frame respectively, and arranges in proper order according to assembly process direction at the other support installation mechanism 6 of swivel work head 5, bill clamp trompil mechanism 9, picture frame trompil mechanism 8, picture frame toast mechanism 7, picture frame installation mechanism 3 and pick-up mechanism 4.

In a specific embodiment of the present invention, please refer to fig. 3, the body positioning groove with a notch on one side is machined on the upper surface of the body fixing seat 501, the sun visor body is fixedly arranged in the body positioning groove, and the side with the bracket mounting opening on the sun visor body is exposed from the notch side of the body positioning groove. In a more specific embodiment, because the two ends of the exposed side of the sun visor body are provided with the bracket mounting openings, the bracket mounting mechanism 6 is also provided with two sets corresponding to each bracket mounting opening, each set pushes one bracket sub-assembly into the bracket mounting opening, please refer to fig. 3 again, the bracket mounting mechanism 6 is arranged right opposite to the bracket mounting opening of the sun visor body, and comprises a fixedly mounted bracket mounting base 601, a bracket mounting frame 602 capable of horizontally moving back and forth along the surface of the bracket mounting base 601, a bracket pushing assembly 603 arranged on the bracket mounting frame 602 and capable of pushing back and forth in the direction of the bracket mounting opening, and a bracket rotating assembly 604 fixedly mounted at the output end of the bracket pushing assembly 603, and the bracket sub-assembly for assembly is also fixedly mounted at the rotating output end of the bracket rotating assembly 604; during operation, the sunshading board body moves to the support mounting station through swivel work head 5 on body fixing base 501, and support installing frame 602 drives the support subassembly to the support mounting mouth department of sunshading board body, and support pushing component 603 and support rotating component 604 start simultaneously afterwards, with the rotatory support mounting mouth that pushes the sunshading board body of support subassembly, accomplish the assembly. In the above further specific embodiment, the support pushing assembly 603 includes a support pushing cylinder fixed on the top of the support mounting frame 602, the support rotating assembly 604 includes a support rotating cylinder fixedly connected to the output end of the support pushing cylinder, and the rotating output end of the support rotating cylinder is provided with a support fixing clamp 605 for fixing the support subassembly. In order to avoid the damage of the bracket pushing cylinder caused by the reaction force in the rotating process, a rotating mounting bracket 607 capable of moving back and forth along the moving direction of the bracket pushing cylinder is additionally arranged on the bracket mounting frame 602, and the rotating mounting bracket 607 is provided with the bracket rotating cylinder. Here, the bracket mounting frame 602 may be slidably mounted on the bracket mounting base 601 by means of a slide rail or the like, and an integral pushing cylinder 606 for pushing the entire bracket mounting frame 602 and other components arranged thereon to move back and forth may be further provided on the bracket mounting base 601.

In a specific embodiment of the present invention, referring to fig. 4, the bill fold opening mechanism 9 includes an upper cutter assembly 901 and a lower cutter assembly 902, wherein the upper cutter assembly 901 includes an upper pushing member which is positioned above the sun visor body on the rotary table 5 and is installed obliquely downward, and an upper cutter which is fixed at the bottom of the upper pushing member, the lower cutter assembly 902 includes a lower pushing member which is positioned below the sun visor body on the rotary table 5 and is arranged obliquely upward, and a lower cutter which is fixed at the top of the lower pushing member, when in operation, the sun visor body moves to the bill fold opening station along with the rotary table 5, at this time, the upper cutter is pushed downward by the upper pushing member to punch an upper notch obliquely downward on the upper surface of the exposed side edge of the sun visor body, the lower cutter is pushed upward by the lower pushing member, the lower notch which is punched and obliquely upward and intersects with the upper notch is removed from the lower surface of the exposed side edge of the sun visor body, thus completing the bill fold opening of the sun visor body, which is equivalent to the mounting hole position of the reserved bill fold. Here, the upper and lower pushers may be configured by a propulsion cylinder or the like. The bill fold is temporarily vacant after the opening of the bill fold is finished, and the bill fold is installed as required after the assembly of the automobile sun shield is finished. When carrying out the bill fold trompil, the sunshading board body guarantees to fix in body fixing base 501, does not influence the trompil operation simultaneously for improving firm effect, can add some supplementary fixed knot structure 903 by body fixing base 501 and carry or push down fixed sunshading board body. Referring to fig. 4 again, the auxiliary fixing structure 903 may be a fixing cylinder suspended above the sun visor body, and a pressing plate for pressing the upper surface of the sun visor body is disposed at the output bottom end of the fixing cylinder, so that the fixing cylinder drives the pressing plate to press the sun visor body, and the sun visor body is fixed.

In a specific embodiment of the present invention, please refer to fig. 5, the frame drilling mechanism 8 includes a three-axis moving assembly 801 and an ultrasonic vibration knife 805 disposed on and driven by the three-axis moving assembly 801, wherein the three-axis moving assembly 801 includes a Y-axis moving unit 802 disposed beside the rotary table 5 and capable of moving back and forth along the Y-axis direction, an X-axis moving unit 803 mounted on the Y-axis moving unit 802 and capable of moving back and forth along the horizontal X-axis direction, and a Z-axis moving unit 804 disposed on the X-axis moving unit 803 and capable of moving back and forth along the Z-axis direction, and the ultrasonic vibration knife 805 is fixedly mounted on the Z-axis moving unit 804; during operation, the sun visor body moves to the picture frame tapping station along with the rotary worktable 5, and at the moment, the ultrasonic vibration knife 805 is driven by the three-axis moving assembly 801 to tap the picture frame position of the sun visor body. Here, the X-axis moving unit includes an X-direction slider fixedly mounted on the X-direction guide rail, disposed on the X-direction guide rail and movable therealong, and an X-direction driving member connected to and driving the X-direction slider to move back and forth; the Y-axis moving unit comprises a Y-direction guide rail fixed on the X-direction slide block, a Y-direction slide block arranged on the Y-direction guide rail and capable of moving along the Y-direction guide rail, and a Y-direction driving piece connected with and driving the Y-direction slide block to move back and forth; the Z-axis moving unit 804 includes a Z-direction guide fixed on the Y-direction slider, a Z-direction slider disposed on the Z-direction guide and movable along the Z-direction guide, and a Z-direction driving member connected to and driving the Z-direction slider to move back and forth, and the ultrasonic vibrator 805 is disposed at the bottom end of the Z-direction slider. The X-direction driving piece, the Y-direction driving piece and the Z-direction driving piece can adopt driving mechanisms such as air cylinders, motors and the like commonly used in the field

In a specific embodiment of the present invention, please refer to fig. 6, the frame baking mechanism 7 includes a frame baking rack 701 fixed beside the rotary worktable 5, and an infrared heating assembly 703 disposed below the frame baking rack 701 through a height adjusting assembly 702, wherein the infrared heating assembly 703 includes a plurality of infrared heating pipes for heating; during operation, the sunshading board body moves to the picture frame along with swivel work head 5 and toasts the station, and at this moment, infrared heating assembly 703 adjusts to setting for the height via height adjusting assembly 702 to toast the heating to the picture frame installation region of sunshading board body. The height adjustment assembly 702 may employ a lift pin having a height adjustment function as is commonly used in the art.

In a specific embodiment of the present invention, please refer to fig. 7 and 8, the frame mounting mechanism 3 includes a frame mounting rack 302 fixed beside the rotary worktable 5, a frame pressing component 301 disposed on the top of the frame mounting rack 302, and a frame moving component 305 connected to the bottom of the frame pressing component 301, the frame moving component 305 includes a moving frame 307 connected to the bottom of the frame moving component 305 and capable of moving up and down along the frame mounting rack 302, a frame transferring rack 306 disposed on the moving frame 307 and capable of sliding horizontally and laterally, and a suction cup 308 capable of sucking and fixing the frame to be mounted is mounted on the bottom of the frame transferring rack 306. The frame pressing component 301 comprises a pressing cylinder 309 fixed on the top of the frame mounting frame 302, and the bottom of the output end of the pressing cylinder 309 is connected with the moving frame 307 and used for driving the moving frame 307 to move up and down.

In order to further improve picture frame installation stability and reduce the defective rate, still be equipped with the clout on the picture frame shifts frame 306 and clear away subassembly 303, this clout clears away the clout vacuum chuck that subassembly 303 includes the clout of the trompil department of adsorbable sunshading board body, and clout vacuum chuck's mounted position satisfies: when the suction disc piece 308 is moved to the position where the mirror frame in the mirror frame fixing seat 502 is adsorbed, the excess material vacuum suction disc is attached to the opening position of the sun visor body of the body fixing seat 501; still be equipped with the clout determine module 304 that detects clout vacuum chuck and whether adsorb the clout, clout determine module 304's mounted position satisfies in picture frame mounting bracket 302 bottom: when the suction cup 308 is moved over the visor body in the body securing mechanism, the matrix vacuum suction cup is located just above the matrix detection assembly 304. The clout detecting component 304 can adopt the conventional infrared inductor capable of detecting clout, and through the arrangement, the clout of the hole at the position of the sun shield body mirror frame can be cleared and detected when the mirror frame is taken and placed.

In a specific embodiment of the present invention, please refer to fig. 9, the pickup mechanism 4 includes a lateral moving component 401 which is fixedly installed and can move horizontally and laterally, an up-down moving component 402 which is arranged on the lateral moving component 401 and can move up and down vertically, and a duplex fixing component 403 which is arranged on the up-down moving component 402; after the automobile sun visor is assembled, the automobile sun visor moves to a part taking station along with the rotary workbench 5, the duplex fixing part 403 is driven by the transverse moving component 401 and the up-down moving component 402 to fixedly pick up a workpiece located in the body fixing seat 501, and the workpiece is moved out of the assembling device. The duplex fixture 403 may fix the pick-up assembly-completed workpiece by providing a vacuum chuck at a corresponding position on the lower surface. The lateral movement assembly 401, the up-down movement assembly 402, etc. may each employ functional components having corresponding lateral movement and up-down movement functions as is conventional in the art.

Any of the above embodiments will be further described with reference to specific examples.

Example 1

An integrated assembling device of an automobile sun visor is shown in fig. 1 and fig. 2 and is used for assembling a support sub-assembly, a sun visor body and a mirror frame, and comprises a device main frame 2, a rotary workbench 5 installed on the device main frame 2, a body fixing seat 501 and a mirror frame fixing seat 502 which are fixed on the rotary workbench 5 and are respectively used for positioning and arranging the sun visor body and the mirror frame, and a support mounting mechanism 6, a bill clip hole opening mechanism 9, a mirror frame hole opening mechanism 8, a mirror frame baking mechanism 7, a mirror frame mounting mechanism 3 and a piece taking mechanism 4 which are sequentially arranged beside the rotary workbench 5 according to the assembling process direction.

Referring to fig. 3, the body fixing seat 501 has a body positioning groove with a side notch formed on an upper surface thereof, and the sun visor body is fixedly disposed in the body positioning groove, so as to ensure that the side edge of the sun visor body with the bracket mounting opening is exposed from the side portion of the notch of the body positioning groove. In a more specific embodiment, because the two ends of the exposed side of the sun visor body are provided with the bracket mounting openings, the bracket mounting mechanism 6 is also provided with two sets corresponding to each bracket mounting opening, each set pushes one bracket sub-assembly into the bracket mounting opening, please refer to fig. 3 again, the bracket mounting mechanism 6 is arranged right opposite to the bracket mounting opening of the sun visor body, and comprises a fixedly mounted bracket mounting base 601, a bracket mounting frame 602 capable of horizontally moving back and forth along the surface of the bracket mounting base 601, a bracket pushing assembly 603 arranged on the bracket mounting frame 602 and capable of pushing back and forth in the direction of the bracket mounting opening, and a bracket rotating assembly 604 fixedly mounted at the output end of the bracket pushing assembly 603, and the bracket sub-assembly for assembly is also fixedly mounted at the rotating output end of the bracket rotating assembly 604; during operation, the sunshading board body moves to the support mounting station through swivel work head 5 on body fixing base 501, and support installing frame 602 drives the support subassembly to the support mounting mouth department of sunshading board body, and support pushing component 603 and support rotating component 604 start simultaneously afterwards, with the rotatory support mounting mouth that pushes the sunshading board body of support subassembly, accomplish the assembly. The support pushing assembly 603 comprises a support pushing cylinder fixed at the top of the support mounting frame 602, the support rotating assembly 604 comprises a support rotating cylinder fixedly connected with the output end of the support pushing cylinder, and the rotating output end of the support rotating cylinder is provided with a support fixing clamp 605 for fixing the support subassembly. In order to avoid the damage of the bracket pushing cylinder due to the reaction force in the rotating process, the bracket mounting frame 602 may further be provided with a rotating mounting bracket 607 capable of moving back and forth along the moving direction of the bracket pushing cylinder, and the rotating mounting bracket 607 is provided with the bracket rotating cylinder. Here, the bracket mounting frame 602 may be slidably mounted on the bracket mounting base 601 by means of a slide rail or the like, and an integral pushing cylinder 606 for pushing the entire bracket mounting frame 602 and other components arranged thereon to move back and forth may be further provided on the bracket mounting base 601.

Referring to fig. 4, the bill fold opening mechanism 9 includes an upper cutter assembly 901 and a lower cutter assembly 902, wherein the upper cutter assembly 901 includes an upper pushing member which is positioned above the sun visor body on the rotary table 5 and is installed obliquely downward, and an upper cutter which is fixed at the bottom of the upper pushing member, the lower cutter assembly 902 includes a lower pushing member which is positioned below the sun visor body on the rotary table 5 and is arranged obliquely upward, and a lower cutter which is fixed at the top of the lower pushing member, when in operation, the sun visor body moves to a bill fold opening station along with the rotary table 5, at this time, the upper cutter is pushed downward by the upper pushing member to punch an upper notch which is obliquely downward on the upper surface of the exposed side edge of the sun visor body, the lower cutter is pushed upward by the lower pushing member to punch a lower notch which is obliquely upward and meets the upper notch on the lower surface of the exposed side edge of the sun visor body, thus completing the bill fold opening of the sun visor body, which is equivalent to the mounting hole position of the reserved bill fold. Here, the upper and lower pushers may be configured by a propulsion cylinder or the like. The bill fold is temporarily vacant after the opening of the bill fold is finished, and the bill fold is installed as required after the assembly of the automobile sun shield is finished. When carrying out the bill fold trompil, the sunshading board body guarantees to fix in body fixing base 501, does not influence the trompil operation simultaneously for improving firm effect, can add some supplementary fixed knot structure 903 by body fixing base 501 and carry or push down fixed sunshading board body. Referring to fig. 4 again, the auxiliary fixing structure 903 may be a fixing cylinder suspended above the sun visor body, and a pressing plate for pressing the upper surface of the sun visor body is disposed at the output bottom end of the fixing cylinder, so that the fixing cylinder drives the pressing plate to press the sun visor body, and the sun visor body is fixed.

Referring to fig. 5, the frame perforating mechanism 8 includes a three-axis moving assembly 801 and an ultrasonic vibration knife 805 disposed on and driven by the three-axis moving assembly 801, wherein the three-axis moving assembly 801 includes a Y-axis moving unit 802 disposed beside the rotary table 5 and capable of moving back and forth along the Y-axis direction, an X-axis moving unit 803 mounted on the Y-axis moving unit 802 and capable of moving back and forth along the horizontal X-axis direction, and a Z-axis moving unit 804 disposed on the X-axis moving unit 803 and capable of moving back and forth along the Z-axis direction, and the ultrasonic vibration knife 805 is fixedly mounted on the Z-axis moving unit 804; during operation, the sun visor body moves to the picture frame tapping station along with the rotary worktable 5, and at the moment, the ultrasonic vibration knife 805 is driven by the three-axis moving assembly 801 to tap the picture frame position of the sun visor body. Here, the X-axis moving unit includes an X-direction slider fixedly mounted on the X-direction guide rail, disposed on the X-direction guide rail and movable therealong, and an X-direction driving member connected to and driving the X-direction slider to move back and forth; the Y-axis moving unit comprises a Y-direction guide rail fixed on the X-direction slide block, a Y-direction slide block arranged on the Y-direction guide rail and capable of moving along the Y-direction guide rail, and a Y-direction driving piece connected with and driving the Y-direction slide block to move back and forth; the Z-axis moving unit 804 includes a Z-direction guide fixed on the Y-direction slider, a Z-direction slider disposed on the Z-direction guide and movable along the Z-direction guide, and a Z-direction driving member connected to and driving the Z-direction slider to move back and forth, and the ultrasonic vibrator 805 is disposed at the bottom end of the Z-direction slider. The X-direction driving piece, the Y-direction driving piece and the Z-direction driving piece can adopt driving mechanisms such as air cylinders, motors and the like commonly used in the field

Referring to fig. 6, the frame baking mechanism 7 includes a frame baking rack 701 fixed beside the rotary table 5, and an infrared heating module 703 disposed below the frame baking rack 701 through a height adjusting module 702, where the infrared heating module 703 includes a plurality of infrared heating pipes for heating; during operation, the sunshading board body moves to the picture frame along with swivel work head 5 and toasts the station, and at this moment, infrared heating assembly 703 adjusts to setting for the height via height adjusting assembly 702 to toast the heating to the picture frame installation region of sunshading board body. The height adjustment assembly 702 may employ a lift pin having a height adjustment function as is commonly used in the art.

Referring to fig. 7 and 8, the frame mounting mechanism 3 includes a frame mounting frame 302 fixed to the rotary table 5, a frame push-down unit 301 disposed on the top of the frame mounting frame 302, and a frame moving unit 305 connected to the bottom of the frame push-down unit 301, the frame moving unit 305 includes a moving frame 307 connected to the bottom of the frame moving unit 305 and movable up and down along the frame mounting frame 302, a frame transfer unit 306 disposed on the moving frame 307 and slidable in a horizontal lateral direction, and a suction member 308 attached to the bottom of the frame transfer unit 306 and capable of sucking and fixing a frame to be mounted. In order to further improve picture frame installation stability and reduce the defective rate, still be equipped with the clout on the picture frame shifts frame 306 and clear away subassembly 303, this clout clears away the clout vacuum chuck that subassembly 303 includes the clout of the trompil department of adsorbable sunshading board body, and clout vacuum chuck's mounted position satisfies: when the suction disc piece 308 is moved to the position where the mirror frame in the mirror frame fixing seat 502 is adsorbed, the excess material vacuum suction disc is attached to the opening position of the sun visor body of the body fixing seat 501; still be equipped with the clout determine module 304 that detects clout vacuum chuck and whether adsorb the clout, clout determine module 304's mounted position satisfies in picture frame mounting bracket 302 bottom: when the suction cup 308 is moved over the visor body in the body securing mechanism, the matrix vacuum suction cup is located just above the matrix detection assembly 304. The remainder detection component 304 can employ a conventional infrared sensor or the like that can detect the remainder.

Referring to fig. 9, the pickup mechanism 4 includes a lateral moving assembly 401 fixedly installed and capable of moving horizontally and laterally, an up-down moving assembly 402 disposed on the lateral moving assembly 401 and capable of moving up and down vertically, and a duplex fixing member 403 disposed on the up-down moving assembly 402; after the automobile sun visor is assembled, the automobile sun visor moves to a part taking station along with the rotary workbench 5, the duplex fixing part 403 is driven by the transverse moving component 401 and the up-down moving component 402 to fixedly pick up a workpiece located in the body fixing seat 501, and the workpiece is moved out of the assembling device. The duplex fixture 403 may fix the pick-up assembly-completed workpiece by providing a vacuum chuck at a corresponding position on the lower surface. The lateral movement assembly 401, the up-down movement assembly 402, etc. may each employ functional components having corresponding lateral movement and up-down movement functions as is conventional in the art.

All the operation components can be connected with the device control system 1 on the device main frame 2 to realize automatic control operation.

The specific working process of the device of the embodiment is as follows:

firstly, the sun visor body, the mirror frame sub-assembly and the support sub-assembly are respectively placed on installation stations of a rotary workbench 5 and the like of the device (the operation of the first process is repeated when the device is started every time), then the device is started, and the support installation mechanism 6 of the device can quickly and accurately push the support into the support installation hole of the sun visor body according to the set push-in speed of 20mm/s, and meanwhile, the oil-dispersing setting of 3 revolutions/s is completed. And continuously starting the device, rotating the rotary workbench 5, transferring the semi-finished product of the first procedure to the next procedure, processing by the upper cutter assembly 901 and the lower cutter assembly 902, and starting to perform accurate hole opening of the bill fold staggered up and down. Continuing the starting drive, swivel work head 5 changes to picture frame trompil mechanism 8 departments, carries out the trompil at the picture frame position of sunshading board body, and the trompil has adopted the ultrasonic wave cutting knife to cut, and the cutting route is controlled by triaxial removal subassembly 801 to cut fast with the speed about 250 mm/s. Continuing starting drive, swivel work head 5 rotates picture frame and toasts 7 departments, toasts the epidermis of sunshading board body, for guaranteeing to toast the in-process and can not appear the part damage, toasts and adopts infrared directional heating, toasts time and sets for 4s, makes infrared heating pipe highly be 60mm from the sunshading board body through altitude mixture control subassembly 702. Continuing starting drive, swivel work head 5 changes picture frame installation mechanism 3 department, pushes down the effect of subassembly 301 and picture frame removal subassembly 305 under the picture frame, and sucking disc piece 308 catches the picture frame sub-assembly that the first process location was put, and accurate removal is installed in the sunshading board body again, clears away the clout of subassembly 303 clear away the picture frame trompil through the clout simultaneously, and the clout is not clear away, then clout detecting element 304 reports to the police and stops follow-up installation. And then continuing to start the device, rotating the rotary worktable 5 to the part taking mechanism 4, matching the duplex fixing part 403 with the transverse moving component 401 and the up-down moving component 402 to finish the transportation from the device to the assembly line, and simultaneously carrying out laser marking treatment.

In the above embodiments, unless otherwise specified, all the components or techniques used are common components or techniques in the art for achieving the functions.

The embodiments described above are intended to facilitate the understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention according to the disclosure of the present invention.

Claims (10)

1. The integrated assembling device of the automobile sun shield is used for realizing the assembly of a support sub-assembly, a sun shield body and a mirror frame and is characterized by comprising a device main frame, a rotary workbench arranged on the device main frame, a body fixing seat and a mirror frame fixing seat which are fixed on the rotary workbench and respectively used for positioning and arranging the sun shield body and the mirror frame, and a support mounting mechanism, a bill clamp punching mechanism, a mirror frame baking mechanism, a mirror frame mounting mechanism and a piece taking mechanism which are arranged beside the rotary workbench in sequence according to the assembling process direction.

2. The integrated assembling device for a sun visor of a vehicle of claim 1, wherein the body fixing seat has a body positioning groove with a side notch formed on an upper surface thereof, the sun visor body is fixedly installed in the body positioning groove, and the side of the sun visor body with the bracket mounting opening is ensured to be exposed from the side of the notch of the body positioning groove.

3. The integrated assembling device for the sun visor of the automobile of claim 2, wherein the bracket mounting mechanism is arranged opposite to the bracket mounting opening of the sun visor body, and comprises a fixedly mounted bracket mounting base, a bracket mounting frame capable of horizontally moving back and forth along the surface of the bracket mounting base, a bracket pushing assembly arranged on the bracket mounting frame and capable of moving back and forth in the direction of the bracket mounting opening, and a bracket rotating assembly fixedly mounted at the output end of the bracket pushing assembly, wherein the bracket sub-assembly for assembling is fixedly mounted at the rotating output end of the bracket rotating assembly;

during operation, the sunshading board body removes to the support mounting station through swivel work head on the body fixing base, and the support mounting frame drives the support subassembly to the support mounting mouth department of sunshading board body, and support promotion subassembly and support rotating assembly start simultaneously afterwards, with the rotatory support mounting mouth that pushes away the sunshading board body of support subassembly, accomplish the assembly.

4. The integrated assembling device for a sun visor of an automobile of claim 3, wherein the bracket pushing assembly comprises a bracket pushing cylinder fixed on the top of the bracket mounting frame, the bracket rotating assembly comprises a bracket rotating cylinder fixedly connected with the output end of the bracket pushing cylinder, and the rotating output end of the bracket rotating cylinder is provided with a bracket fixing clamp for fixing the bracket sub-assembly.

5. The integrated assembling device for a sun visor of a vehicle according to claim 2, wherein the bill fold opening mechanism comprises an upper cutter assembly and a lower cutter assembly, wherein,

the upper cutter component comprises an upper propelling piece which is positioned above the sun shield body on the rotary workbench and is installed obliquely downwards, and an upper cutter which is fixed at the bottom of the upper propelling piece,

the lower cutter component comprises a lower propelling piece which is positioned below the sun shield body on the rotary workbench and is arranged obliquely upwards, and a lower cutter which is fixed at the top of the lower propelling piece,

when the automatic punching machine is in operation, the sun shield body moves to a bill clamp punching station along with the rotary workbench, at the moment, the upper cutter is pushed downwards by the upper pushing piece, an upper notch inclined downwards is punched on the upper surface of the exposed side edge of the sun shield body, the lower cutter is pushed upwards by the lower pushing piece, and a lower notch inclined upwards and intersected with the upper notch is punched on the lower surface of the exposed side edge of the sun shield body, so that the bill clamp punching of the sun shield body is completed.

6. The integrated assembling device for a sun visor of a vehicle as claimed in claim 1, wherein the hole opening mechanism of the mirror frame comprises a three-axis moving unit and an ultrasonic vibrator blade mounted on and driven by the three-axis moving unit, wherein the three-axis moving unit comprises a Y-axis moving unit mounted beside the rotary table and capable of moving back and forth along a Y-axis direction, an X-axis moving unit mounted on the Y-axis moving unit and capable of moving back and forth along a horizontal X-axis direction, and a Z-axis moving unit mounted on the X-axis moving unit and capable of moving back and forth along a Z-axis direction, and the ultrasonic vibrator blade is fixedly mounted on the Z-axis moving unit;

during operation, the sunshading board body removes to picture frame trompil station along with swivel work head, and at this moment, the ultrasonic vibration sword is moved the subassembly by the triaxial and is driven, carries out the trompil to the picture frame position of sunshading board body and handles.

7. The integrated assembling device for the sun visor of the automobile of claim 1, wherein the frame baking mechanism comprises a frame baking frame fixed beside the rotary worktable, and an infrared heating assembly arranged below the frame baking frame through a height adjusting assembly, and the infrared heating assembly comprises a plurality of infrared heating pipes for heating;

during operation, the sunshading board body removes to the picture frame along with swivel work head and toasts the station, and at this moment, infrared heating assembly adjusts to setting for the height via height adjusting assembly to toast the heating to the picture frame installation area of sunshading board body.

8. The integrated assembling device for the sun visor of the automobile as claimed in claim 1, wherein the frame mounting mechanism comprises a frame mounting rack fixed beside the rotary worktable, a frame pressing component arranged on the top of the frame mounting rack, and a frame moving component connected with the bottom of the frame pressing component, the frame moving component comprises a moving frame connected with the bottom of the frame moving component and capable of moving up and down along the frame mounting rack, a frame transferring rack arranged on the moving frame and capable of sliding horizontally and laterally, and a sucker component capable of fixing the frame to be assembled in an adsorbing manner is mounted at the bottom of the frame transferring rack.

9. The integrated assembling device of the automobile sun visor of claim 8, wherein a remainder removing assembly is further arranged on the mirror frame transfer frame, the remainder removing assembly comprises a remainder vacuum chuck for adsorbing remnants at the opening of the sun visor body, and the mounting position of the remainder vacuum chuck satisfies: when the sucking disc piece is moved to adsorb the mirror frame in the mirror frame fixing seat, the residual material vacuum sucking disc is attached to the opening position of the sun shield body of the body fixing seat;

still be equipped with the clout determine module that whether detects clout vacuum chuck adsorbs the clout that has the clout bottom the picture frame mounting bracket, clout determine module's mounted position satisfies: when the suction cup piece is moved to the position above the sun visor body in the body fixing mechanism, the residue vacuum suction cup is just above the residue detection assembly.

10. The integrated assembling device for a sun visor of a vehicle as claimed in claim 1, wherein the pickup mechanism comprises a lateral moving assembly fixedly installed and capable of moving horizontally and laterally, an up-down moving assembly arranged on the lateral moving assembly and capable of moving vertically and vertically, and a duplex fixing member provided on the up-down moving assembly;

after the automobile sun visor is assembled, the automobile sun visor moves to a part taking station along with a rotary working table, the duplex fixing part is driven by the transverse moving assembly and the up-down moving assembly to fixedly pick up a workpiece located in the body fixing seat, and the workpiece is moved out of the assembling device.