CN209792734U - Feeding machine and pipe cutting production line adopting same - Google Patents

Feeding machine and pipe cutting production line adopting same Download PDF

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Publication number
CN209792734U
CN209792734U CN201920180163.0U CN201920180163U CN209792734U CN 209792734 U CN209792734 U CN 209792734U CN 201920180163 U CN201920180163 U CN 201920180163U CN 209792734 U CN209792734 U CN 209792734U
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China
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plate
feeding
pipe
belt
cutter
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CN201920180163.0U
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Chinese (zh)
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曾兴旺
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Foshan Feng Shun Machinery Technology Co Ltd
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Foshan Feng Shun Machinery Technology Co Ltd
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Abstract

The utility model belongs to the technical field of the industrial machine tool, especially, relate to a material loading machine and adopt its pipe cutting production line. The feeding machine comprises a reciprocating conveying device, the reciprocating conveying device drives the pipe to convey along the feeding direction, when the pipe touches a material stirring switch, the reciprocating conveying device drives the pipe to move for a distance a towards the material returning direction, then the reciprocating conveying device continues to drive the pipe to convey towards the feeding direction, and the feeding direction is the direction in which the first end of the reciprocating conveying device points to the second end; and when the material shifting switch is touched n times continuously within the set time b, wherein n is more than or equal to 2, after the material shifting switch is touched n times, the reciprocating conveying device drives the pipe to move for a distance c towards the material returning direction, and a is less than c. This kind of material loading machine has solved the difficult problem of breaing up of tubular product that exists among the prior art, and tubular product is because of receiving the easy problem that warp of extrusion, and reciprocating transport device in this application has tubular product and breaks up easily, tubular product non-deformable's advantage.

Description

feeding machine and pipe cutting production line adopting same
Technical Field
the utility model belongs to the technical field of the industrial machine tool, especially, relate to a material loading machine and adopt its pipe cutting production line.
Background
currently, the machine industry uses cutting machines to cut materials to mass produce finished products of specific length and shape.
The existing pipe cutting machine moves a pipe upwards firstly when feeding, then conveys the pipe to a position to be cut of the pipe through an inclined slope surface, before cutting the pipe, in order to improve the amount of the pipe to be cut at each time, the existing pipe cutting machine can superpose a plurality of pipes to be cut before cutting the pipe to form a certain shape, such as a prism, a rectangle and the like, when cutting the pipe, the pipe cutting machine can match with clamps with the same shape to clamp a superposed pipe bundle, specifically, the pipes to be cut can be superposed to form a rectangular pipe bundle, the corresponding clamp clamping parts are also formed into a rectangle corresponding to the pipe bundle, and the clamps clamp the pipe bundle and convey the pipe bundle to the position of a cutter to carry out pipe cutting action.
Specifically, as the chinese patent application with the application number of 201510429585.3, a long pipe sequencing feeder and a sequencing feeding method are disclosed, which specifically disclose a rack, a feeding conveyor belt arranged on the rack, a feeding device arranged in front of the feeding conveyor belt, and a bin device arranged behind the feeding conveyor belt, wherein a row of feeding conveyor belts are respectively arranged at least at the left side and the right side of the rack, and each row of feeding conveyor belts comprises a front conveyor belt capable of twisting operation and a rear conveyor belt capable of moving forward in one direction; the front conveyor belt and the rear conveyor belt in the row of feeding conveyor belts are spaced from left to right in a top view, and a partial overlapping area exists between the front conveyor belt and the rear conveyor belt in a side view; the front conveyor belts arranged on the left side and the right side are synchronously arranged, and the rear conveyor belts arranged on the left side and the right side are also synchronously arranged.
The pipe on the feeding device is firstly submitted to the right front conveyor belt, the right front conveyor belt conveys the pipe a to the right rear conveyor belt, and the right rear conveyor belt conveys the pipe a to the bin device. After the pipes fall into the storage bin device, the pipes are stacked into a rectangle in the storage bin.
Because the conveying mode of tubular product makes tubular product take place to warp easily and make the surface unevenness, cause many tubular products before the pipe cutting from this and can't form predetermined shape, and then can't match with the shape of anchor clamps, lead to the unable normal completion of pipe cutting work.
and because the existing pipe cutting machine needs to form a plurality of pipes into a shape matched with the clamp before pipe cutting, the application range of the existing pipe cutting machine is narrow, and the pipe cutting machine cannot be simultaneously applied to circular pipes, square pipes and flat pipes.
in addition, the existing pipe cutting machine adopts vertical feed, the pipe cutting amount is limited by the width of the cutter, and the problem of small cutting amount exists.
in addition, the cutting position (front end of the clamp) of the existing pipe cutting machine protrudes to form a collecting tank for collecting waste materials, which are easy to accumulate and affect normal operation.
It is particularly important in the above-mentioned patent application that the reciprocating conveyor belt is operated at a set frequency at all times and that a similar spacing channel is formed by a rigid spacing rod. This kind of structure can realize breaking up the tubular product that piles up through the cooperation between reciprocating transport belt and the gag lever post. Because reciprocating conveyor's motion mode is more fixed, when the defeated material of tubular product is more, perhaps tubular product is when more in a jumble, tubular product receives the extrusion of gag lever post easily, and tubular product causes the extrusion at spacing passageway entry and makes tubular product impaired, also is not convenient for breaking up of tubular product simultaneously.
Therefore, a feeding machine capable of solving the problems and a pipe cutting production line adopting the feeding machine are provided.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
To the technical problem that exists now, the utility model provides a material loading machine and adopt its pipe cutting production line can solve prior art well tubular product and be difficult for breaing up, tubular product is because of receiving the easy problem that warp of extrusion.
(II) technical scheme
In order to achieve the above object, the utility model discloses a main technical scheme include:
A feeding machine comprises a rack, a feeding mechanism, a stacking mechanism and a feeding mechanism;
The feeding mechanism, the stacking mechanism and the feeding mechanism are all arranged on the rack, the discharge end of the feeding mechanism is butted with the feed end of the stacking mechanism, and the discharge end of the stacking mechanism is butted with the feed end of the feeding mechanism;
the stacking mechanism comprises a reciprocating conveying device, the reciprocating conveying device comprises a first end and a second end, the first end of the reciprocating conveying device is butted with the feeding mechanism, the second end of the reciprocating conveying device is butted with the feeding mechanism, and a limiting device is arranged at the upper part of the reciprocating conveying device;
A material shifting switch is arranged between the limiting device and the feeding mechanism, the material shifting switch is positioned on the upper side of the reciprocating conveying device, and a space is reserved between the material shifting switch and the reciprocating conveying device;
The reciprocating conveying device drives the pipe to convey along the feeding direction, when the pipe touches the material shifting switch, the reciprocating conveying device drives the pipe to move for a distance a towards the material returning direction, then the reciprocating conveying device continues to drive the pipe to convey towards the feeding direction, and the feeding direction is the direction in which the first end of the reciprocating conveying device points to the second end;
When the material shifting switch is touched n times continuously within the set time b, wherein n is more than or equal to 2, after the material shifting switch is touched n times, the reciprocating conveying device drives the pipe to move for a distance c towards the material returning direction, and a is less than c
Preferably, the distance c is greater than or equal to the distance between the material stirring switch and the first end of the reciprocating conveying device.
Preferably, a stacking channel is formed between the limiting device and the reciprocating conveying device, at the same time, the inlet end of the stacking channel only allows the tubes lower than the inlet end to enter, and a plurality of tubes entering the stacking channel are distributed in rows;
the feeding mechanism comprises a horizontal conveying path, the first end of the horizontal conveying path is in butt joint with the material stacking channel, the second end of the horizontal conveying path is provided with a limiting baffle, a plurality of tubes which are conveyed out of the material stacking channel and distributed in rows sequentially enter the horizontal conveying path, and the horizontal conveying path drives the tubes to be horizontally conveyed along the direction from the first end to the second end.
preferably, the upper end of the reciprocating conveying device is also provided with a material stacking detection device, and the material stacking detection device and the reciprocating conveying device are electrically connected with the control device;
In the process that the reciprocating conveying device conveys the pipes forwards, if the pipes are located in the detection range of the material stacking detection device, the material stacking detection device generates detection signals and transmits the detection signals to the control device, and the control device controls the reciprocating conveying device to move backwards according to the received signals.
preferably, the feeding mechanism comprises a feeding belt, a supporting wheel and a feeding driving wheel;
the first end of the feeding belt is fixed on the rack, the second end of the feeding belt is fixed on the feeding driving wheel, and the middle position of the feeding belt is overlapped on the supporting wheel;
the setting position of the first end of the feeding belt is higher than the setting position of the supporting wheel, the setting position of the supporting wheel is higher than the setting position of the feeding driving wheel, and the part of the feeding belt between the first end and the supporting wheel is arc-shaped.
Preferably, the reciprocating conveying device comprises a first belt wheel and a second belt wheel which are arranged oppositely, and a first conveying belt wound on the first belt wheel and the second belt wheel, wherein the parts of the first conveying belt positioned at the upper parts of the first belt wheel and the second belt wheel are horizontally arranged;
The limiting device comprises a limiting plate and a limiting plate bracket, and the limiting plate is arranged on the rack through the limiting plate bracket;
A material stacking channel is formed between the lower end of the limiting plate and a first conveying belt positioned at the upper parts of the first belt wheel and the second belt wheel;
The limiting plate can be arranged on the limiting plate support at least in a position-adjustable mode in the vertical direction.
Preferably, the feeding mechanism comprises a directional conveyor belt;
the directional conveying belt comprises a third belt wheel and a fourth belt wheel which are oppositely arranged, and a second conveying belt wound on the third belt wheel and the fourth belt wheel;
The part of the second conveying belt, which is positioned at the upper parts of the third belt wheel and the fourth belt wheel, is horizontally arranged, and the horizontally arranged part of the second conveying belt forms a horizontal conveying path;
The height of the part of the second conveying belt, which is positioned at the upper parts of the third belt wheel and the fourth belt wheel, is not higher than that of the part of the first conveying belt, which is positioned at the upper parts of the first belt wheel and the second belt wheel;
The feeding mechanism further comprises a material ejecting device;
The material ejecting device comprises an ejecting cylinder, a linkage rod, an ejecting supporting plate and a connecting rod,
The ejection supporting plate is connected with the rack in a sliding mode in the vertical direction, the linkage rod is fixedly connected with a piston rod of the ejection air cylinder, and the ejection air cylinder drives the linkage rod to reciprocate along the length direction of the rack;
The linkage rod is connected with the material ejecting supporting plate through a connecting rod, and the material ejecting supporting plate can move between at least two positions under the driving of the linkage rod;
The two positions include a first position and a second position, the first position is not higher than the height of the part of the second conveying belt, which is positioned at the upper parts of the third belt wheel and the fourth belt wheel, and the second position is higher than the first position.
A pipe cutting production line is characterized by comprising a pipe cutting machine, a blanking machine and the feeding machine;
The feeding mechanism conveys the pipes to the stacking mechanism, and the stacking mechanism conveys the received pipes to the feeding mechanism;
The stacking mechanism is used for scattering the received pipes and sending the scattered pipes to the feeding mechanism;
the conveying path of the pipes conveyed to the feeding mechanism by the stacking mechanism is provided with a limiting device, and the scattered pipes are distributed in rows in the pipe conveying process;
the feeding mechanism is used for conveying the pipes distributed in rows to the pipe cutting machine;
The cutting mechanism comprises a cutter, a cutter support and a cutter driving device, the cutter support is fixed on the frame workbench, the cutter is connected with the cutter support in a sliding mode and driven by the cutter driving device to reciprocate in the horizontal direction, and when the cutter operates in the horizontal direction, the cutting mechanism cuts the pipes distributed in rows and conveys the cut pipes to the blanking machine;
The blanking machine comprises a supporting table, a push plate arranged on one side of the supporting table and a push plate driving device driving the push plate to move.
Preferably, the cutter support comprises two gantry supports which are arranged oppositely, and at least two symmetrically distributed supporting slide rails which are arranged on the supports;
the shell of the cutter is connected with the supporting slide rail in a sliding manner;
at least, the gantry type support is provided with a side reinforcing plate, a side sliding rail is arranged on the side reinforcing plate, and the side face of the shell of the cutter is connected with the side sliding rail in a sliding mode.
preferably, two sides of the cutter are respectively provided with a material cutting clamp mechanism;
The blanking clamp mechanism comprises a fixed seat, a lower pressing plate arranged on the upper part of the fixed seat and a lower pressing oil cylinder used for driving the lower pressing plate to move up and down relative to the fixed seat;
The two ends of the fixing seat are respectively provided with a positioning backup plate and a side pressure cylinder, a top plate is arranged on a piston rod of the side pressure cylinder, and the top plate and the positioning backup plate are oppositely arranged and provide horizontal tightening force for the pipe.
preferably, the pipe cutting machine further comprises a feeding mechanism;
The feeding mechanism comprises a base and a clamping device arranged on the base;
the clamping device comprises two side plates which are oppositely arranged, a floating plate which is positioned at the lower part of the two side plates, and a top plate which is positioned at the upper part of the two side plates, wherein the side plates are fixedly connected with the top plate and the floating plate;
the side plates, the top plate and the floating plate form a rectangular frame with openings at two ends, a clamping flat plate is arranged in the rectangular frame, a driving cylinder for driving the clamping flat plate to move up and down is arranged on the top plate, and a rectangular clamping space is formed among the clamping flat plate, the floating plate of the rectangular frame and the side plates;
The width of the floating plate is larger than that of the side plate, the side plate is arranged close to one end of the floating plate in the width direction of the floating plate, and a side pressure cylinder and a side guide wheel are respectively arranged on two sides of the other end of the floating plate;
The cylinder body of the side pressure cylinder and the side guide wheel are fixedly connected with the floating plate;
A piston rod of the side pressure cylinder is provided with a clamping plate, a base is provided with a baffle plate, and the arrangement position of the inner side edge of the side plate is closer to the central position of the clamping device relative to the arrangement position of the inner side edge of the baffle plate along the length direction of the floating plate;
the clamping plate is provided with a positioning pin, the positioning pin is positioned on one side of the baffle plate close to the center of the clamping device, and the side pressure cylinder is positioned on one side of the baffle plate far away from the center of the clamping device;
The lower side of the floating plate is fixedly provided with a rectangular convex structure, the upper side of the base is fixedly provided with two symmetrically distributed positioning plates, the rectangular convex structure is clamped between the two positioning plates, and two side edges of the rectangular convex structure, which are vertical to the feeding direction of the pipe, are in sliding contact with the inner side wall of one of the positioning plates respectively;
The floating plate is provided with a lower cylinder, the lower cylinder is arranged along the vertical direction, the cylinder body of the lower cylinder is fixedly connected with the floating plate, and the piston rod of the lower cylinder is arranged towards the base.
(III) advantageous effects
The utility model has the advantages that: the utility model provides a surely manage production line has following advantage:
Through setting up of dialling the material switch, according to the condition that the material switch was dialled in the tubular product touching, reciprocating conveyer drives the direction operation of pipe material towards feed mechanism, and the pipe material of being convenient for breaks up, prevents tubular product because the deformation that appears by the extrusion.
The feeding machine conveys the pipes to the feeding mechanism in rows, the pipes distributed in rows have the advantage of convenient clamping, the problem that the shape of the stacked pipes is irregular and the stacked pipes are not matched with the clamps due to pipe deformation is avoided, and the feeding mechanism is suitable for pipes such as round pipes, square pipes and flat pipes and has the advantages of wide application range and simple structure;
The cutting device drives the cutter to move in the horizontal direction and feed from the side direction of the pipe to cut off the pipe, the pipe is cut in a cutting mode without the influence of the width of the cutter, the height of the cutter is set, and the cutting device has large cutting amount.
Drawings
Fig. 1 is a schematic structural view of an automatic feeding machine of a pipe cutting machine according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1A;
FIG. 3 is a partial enlarged view of FIG. 1B;
FIG. 4 is a schematic structural diagram of a limiting plate adjusting device;
Fig. 5 is a schematic structural diagram of arrangement positions of the first conveying belt and the second conveying belt according to an embodiment of the present invention;
fig. 6 is a schematic structural view of another angle of the feeding machine according to the embodiment of the present invention;
FIG. 7 is a partial enlarged view of FIG. 6C;
Fig. 8 is a schematic structural diagram of a pipe cutting machine according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a cutting mechanism according to an embodiment of the present invention;
fig. 10 is an exploded view of a cutting mechanism according to an embodiment of the present invention;
Fig. 11 is a schematic structural view of a blanking clamp mechanism according to an embodiment of the present invention;
FIG. 12 is a schematic view of the blanking clip mechanism according to an embodiment of the present invention in an exploded state;
Fig. 13 is a schematic structural view of a feeding mechanism according to an embodiment of the present invention;
fig. 14 is an exploded view of a feeding structure according to an embodiment of the present invention;
Fig. 15 is a schematic structural view of a clamping device according to an embodiment of the present invention;
fig. 16 is an exploded view of a clamping device according to an embodiment of the present invention.
[ description of reference ]
1: a feeding machine;
11: a frame; 12: a feeding mechanism; 13: a stacking mechanism; 14: a feeding mechanism; 15: a power mechanism; 16: a front positioning plate; 17: a first stock switch; 18: a material poking switch; 19: a second stock switch;
111: a first support section;
121: feeding a material belt; 122: a support wheel; 123: a feeding driving wheel; 124: a support shaft; 125: a drive shaft;
1211: a first end of the feeding belt; 1212: a second end of the feeding belt; 1213: a material loading receiving section;
131: a reciprocating conveying device; 132: a limiting device;
1311: a first pulley; 1312: a second pulley; 1313: a first conveyor belt;
1321: a limiting plate; 1322: a limiting plate bracket;
141: a receiving and conveying device; 142: a material ejecting device; 143: a material pushing device; 144: a limiting plate adjusting device;
1411: a second conveyor belt;
1421: a linkage rod; 1422: a material ejection cylinder; 1423: a material ejecting supporting plate; 1424: a dynamic grafting plate; 1425: a dynamic balancing pole; 1426: a slide rail assembly; 1427: a linkage rod;
1431: a fixing plate; 1432: a squeegee;
14321: a horizontal mounting section; 14322: a vertical working part;
1441: a slide plate; 1442: a lead screw nut assembly; 1443: a gear set; 1444: a transmission rod; 1445: a hand wheel;
2: pipe cutting machine
21: a pipe cutting machine frame; 22: a cutting mechanism; 23: a feeding mechanism; 24: a material supporting roller;
221: a cutter; 222: a cutter holder; 223: a cutter driving device; 224: a material cutting clamp mechanism;
231: a base; 232: a clamping device; 233: a floating rod; 234: a spring; 235: a guide rail member; 236: a nut and screw assembly;
2221: a gantry type support; 2222: supporting the slide rail; 2223: a side reinforcing plate; 2224: a side slide rail;
2241: a fixed seat; 2242: a lower pressing plate; 2243: pressing the oil cylinder; 2244: positioning a backup plate; 2245: a lateral pressure cylinder;
2311: a baffle plate; 2312: positioning a plate;
2320: positioning pins; 2321: a rectangular frame; 2322: clamping the flat plate; 2323: a driving cylinder; 2324: a lateral pressure cylinder; 2325: a side plate; 2326: a floating plate; 2327: a top plate; 2328: a lateral guide wheel; 2329: a splint; 2330: a lower cylinder;
23261: and a rectangular convex structure.
Detailed Description
for a better understanding of the present invention, reference will now be made in detail to the present invention, examples of which are illustrated in the accompanying drawings.
As shown in fig. 1 to 16, in the present embodiment, there is provided a pipe cutting production line including a feeder 1, a pipe cutter 2, and a blanking machine;
The feeding machine comprises a feeding mechanism, a stacking mechanism and a feeding mechanism, the feeding mechanism conveys the pipes to the stacking mechanism, the stacking mechanism is used for scattering the received pipes, and the scattered pipes are conveyed to the feeding mechanism. The term of scattering here means that the piled pipes are divided into one pipe and the arrangement direction of each pipe is the same, or the pipes are divided into one group, and the number of pipes in each group is the same and the arrangement direction is the same.
In the process of conveying the pipes on the stacking mechanism, the scattered pipes are distributed in rows. Specifically, the upper part of the stacking mechanism is provided with a material shifting switch, and the pipes are distributed in rows under the combined action of the material shifting switch and the reciprocating conveying device.
the feeding mechanism is used for conveying the pipes distributed in rows to the pipe cutting machine.
the cutting mechanism comprises a cutter, a cutter support and a cutter driving device, the cutter support is fixed on the frame workbench, the cutter is connected with the cutter support in a sliding mode and driven by the cutter driving device to reciprocate in the horizontal direction, and when the cutter runs in the horizontal direction, the cutter cuts the pipes distributed in rows and conveys the cut pipes to the blanking machine;
The blanking machine comprises a supporting table, a push plate arranged on one side of the supporting table and a push plate driving device for driving the push plate to move; the support table can also be a conveying belt, a baffle is arranged in the outflow direction of the conveying belt, a push plate is arranged on one side of the conveying belt, the baffle is used for positioning materials when the materials are subjected to resistance of the baffle when flowing on the conveying belt and aligning the materials when the materials are subjected to resistance of the baffle, and the push plate is used for pushing the materials out of the conveying belt.
To further explain the above-described pipe cutting line, the present embodiment provides a specific explanation of each component part of the pipe cutting line:
Feeding machine 1
As shown in fig. 1 to 7, the utility model discloses a pipe cutting machine automatic feeding machine, it includes frame 11, feed mechanism 12, sign indicating number material mechanism 13, feed mechanism 14 to and be used for driving feed mechanism 12, sign indicating number material mechanism 13 and feed mechanism 14 power unit 15 of operation. The power mechanism 15 is not intended to be interpreted as a specific motor, and may be one or more motors as long as it is capable of driving any one or more of the feeding mechanism 12, the stacking mechanism 13, and the feeding mechanism 14. When a plurality of mechanisms are driven, the mechanisms can be driven simultaneously or in a time-sharing manner according to the action requirements of the mechanisms.
the utility model discloses in "material" that relates to, the tubular product that waits to cut promptly has certain length usually the utility model discloses in call "tubular product".
the frame 11 has a length approximately matched with the length of the pipe, and the feeding mechanism 12, the stacking mechanism 13, the feeding mechanism 14 and the power mechanism 15 are all arranged on the frame 11 and have a width matched with the frame. The pipe is fed from a first widthwise end (corresponding to the position of the feed mechanism 12) of the frame 11, and is discharged from a second widthwise end (corresponding to the position of the feed mechanism 14) of the frame 11 into the pipe cutter. And inside the automatic feeding machine, the pipe enters the stacking mechanism from the feeding mechanism along the direction perpendicular to the length direction of the pipe and then enters the feeding mechanism.
feed mechanism 12
Referring to fig. 1, the feeding mechanism 12 includes at least two feeding belts 121, at least two supporting wheels 122, and at least two feeding driving wheels 123. In the illustrated preferred embodiment, the feeding mechanism 12 includes five feeding belts 121, five support wheels 122, and five feeding drive wheels 123. The at least two support wheels 122 are spaced apart and coaxially disposed along the width direction of the frame 11. The at least two feeding driving wheels 123 are spaced apart and coaxially disposed along the width direction of the frame 11, and in the illustrated preferred embodiment, the at least two supporting wheels 122 are supported by a same supporting shaft 124 disposed on the frame 11, and the at least two feeding driving wheels 123 are supported and driven to rotate by a same driving shaft 125 disposed on the frame 11. More preferably, the supporting wheel 122 can rotate freely around the supporting shaft 124, and the feeding driving wheel 123 is driven by the driving shaft 125 to rotate in a forward and reverse direction.
a supporting wheel 122 and a feeding driving wheel 123 are arranged in a one-to-one correspondence along the direction perpendicular to the width direction of the frame 11 for cooperating with a feeding belt 121. The number and the arrangement position of the feeding belts 121 correspond to the number and the arrangement position of the supporting wheels 122 and the feeding driving wheels 123. The first end 1211 of the feeding belt 121 is fixed to the first supporting portion 111 of the frame 11, and after passing through the upper surface of the supporting wheel 122, the second end 1212 of the feeding belt is fixed to the feeding driving wheel 123, so as to form a feeding belt receiving section 1213 that naturally bends and hangs between the first supporting portion 111 of the feeding belt and the supporting wheel 122. At least two material loading areas 121 are arranged along the width direction of the frame at intervals, and can support the pipe at least two positions in the length direction of the pipe to enable the pipe to be in a horizontal state. The feeding belt second end 1212 can be wound on or released from the feeding driving wheel 123 according to the rotation of the feeding driving wheel 123, so that the feeding belt take-up section 1213 becomes shorter or longer.
at least one end of the feeding mechanism 12 in the width direction (i.e. the second end of the frame close to the pipe cutting machine) is provided with a front positioning plate 16 for positioning the front ends of the pipes by abutting against the front ends of the pipes after the pipes enter the feeding mechanism 2, so that when a plurality of pipes exist in the feeding mechanism 12, the front ends of the pipes are aligned.
The height of the axle center of the supporting wheel 122 is not higher than and preferably lower than that of the first supporting part 111, and the height of the axle center of the feeding driving wheel 123 is not higher than and preferably lower than that of the supporting wheel 122. As the second end 1212 of the supply tape 121 is wound or released onto the supply drive wheel 123, the supply tape receiving section 1213 becomes short enough that some or all of the tubing received thereon will be lifted and naturally fall onto the stacker mechanism 13.
stacker mechanism 13
Referring to fig. 3 and 5, the stacking mechanism 13 includes at least two reciprocating conveyors 131 for conveying the tubes from the feeding mechanism 12 in a direction perpendicular to the width of the rack, and in the illustrated preferred embodiment, five reciprocating conveyors 131 are provided. Shuttle 131 includes a first end and a second end. The first end of the reciprocating conveyer 131 is connected with the feeding mechanism 12, and the second end of the reciprocating conveyer 131 is connected with the feeding mechanism 14. In the illustrated embodiment of the present invention, the tubing from the feed mechanism 12 naturally falls on the upper surface of the first end of the shuttle 131.
a first material storage switch 17 is arranged at a first end of the reciprocating conveying device 131, the first material storage switch 17 is used for detecting whether a pipe exists at the first end of the reciprocating conveying device 131, when the first material storage switch 17 detects that no material exists at the first end of the reciprocating conveying device 131, the controller controls a power device connected with the feeding driving wheel 123 to start working, the power device drives the feeding driving wheel 123 to rotate towards a first direction, the feeding belt 121 is wound on the feeding driving wheel 123 along with the rotation of the feeding driving wheel 123 and further drives the material on the feeding belt 121 to rise, when the feeding belt 121 rises to a certain height, the pipe on the feeding belt 121 falls into the reciprocating conveying device 131, when the first material storage switch detects that the material exists at the first end of the reciprocating conveying device 131, the control device controls the power device to rotate towards a second direction, the feeding belt 121 is released from the feeding driving wheel 123 along with the rotation of the feeding driving wheel 123, the feeding device stops feeding the shuttle 131. The feeding mechanism 12 repeats the above process continuously during the whole working process of the feeding machine.
the feeding method is different from the feeding method in a long tubular material sequencing feeder disclosed in the chinese patent application No. 201510429585.3, in which the feeding belt is lifted continuously, that is, the feeding is performed all the time, and the feeding method is easy to accumulate the materials in the reciprocating conveying device, and is not convenient for scattering the tubular materials.
The first material storage switch 17 may be a commonly used photoelectric switch or micro switch.
The shuttle 131 reciprocates in a back-and-forth alternating manner, where the back-and-forth direction is perpendicular to the width direction of the frame. During a cycle of forward and backward movement of the shuttle 131, the forward movement is greater than the backward movement, wherein the first end of the shuttle 131 is the backward and the second end is the forward. Because the stroke of the reciprocating conveying device 131 in forward operation is greater than the stroke of the reciprocating conveying device in backward operation, the reciprocating conveying device 131 can be ensured to drive the pipe positioned at the upper part to finally move forward. The reciprocating conveying device 131 is driven by the power mechanism 15 to move.
in the illustrated preferred embodiment, the shuttle 131 includes first and second pulleys 1311, 1312 disposed opposite each other, and a first conveyor belt 1313 wound around the first and second pulleys 1311, 1312, the first conveyor belt 1313 including an upper surface on upper portions of the first and second pulleys 1311, 1312 for receiving the tubing from the feed mechanism 12. In the preferred embodiment shown, the upper surface of the first conveyor belt 1313 is horizontally disposed.
Each first conveyor belt is spaced from one of the feeding belts 121 of the feeding mechanism 12, and the feeding belts 121 and the first conveyor belt 1313 are partially overlapped in the feeding direction, that is, the feeding driving wheel 123 for fixing the second end 1212 of the feeding belt is located downstream of the first end of the first conveyor belt 1313. Through the parallel and overlapping setting of material loading area 121 and first conveyer belt, realize the butt joint of feed mechanism 12 and sign indicating number feed mechanism 13, the tubular product that feed mechanism 12 sent out can drop smoothly on the first end of first conveyer belt.
A stopper 132 is provided above the second end of the shuttle 131. In the preferred embodiment, the limiting device 132 includes a limiting plate 1321 and a limiting plate bracket 1322, and the limiting plate 1321 is disposed on the rack 1 through the limiting plate bracket 1322.
The restriction plate 1321 is spaced from the upper surface of the first conveyor belt of the shuttle 131 by a distance such that a stacking channel is formed between the lower surface of the restriction plate 1321 and the upper surface of the first conveyor belt 1313, and the inlet end of the stacking channel allows only tubes below the inlet end to enter at the same time. Preferably, the stacking channel extends for a certain distance along a direction perpendicular to the width of the rack (i.e. along the direction of conveying the pipes by the reciprocating conveyor 131), so that a plurality of pipes sequentially enter the stacking channel and are sequenced therein. The certain distance may be, for example, 3 to 6 times the height of the stacking channel, and is determined according to the stacking requirement set by the pipe cutting machine.
referring to fig. 4, the limit plate 1321 is provided on the limit plate support 1322 in a position-adjustable manner in the vertical direction so that a distance spaced apart from the upper surface of the first conveyor belt of the shuttle 131 is adjustable, and thus the height of the stacking channel can be adjusted.
specifically, the limit plate 1321 is disposed on the limit plate bracket 1322 through a limit plate adjusting device 144, wherein the limit plate adjusting device 144 includes a slide plate 1441, a lead screw nut assembly 1442, a gear set 1443, a transmission rod 1444, and a hand wheel 1445.
the lead screw nut assembly 1442 includes a lead screw and a nut threadedly coupled to the lead screw, and the gear set 1443 includes first and second gears that mesh with each other.
The transmission rod is arranged along the length direction of the rack 1 and is rotationally connected with the rack 1, the first gear is fixedly connected with the transmission rod 1444, the second gear is fixedly connected with the lead screw, and the lead screw is perpendicular to the transmission rod 1444.
the sliding plate 1441 is fixedly connected with the nut, and the limiting plate 1321 is fixedly connected with the lower end of the sliding plate 1441.
a limiting plate 1321 is arranged above each first conveying belt, a hand wheel 1445 drives the transmission rod 1444 to rotate, and the transmission rod 1444 drives each limiting plate 1321 to ascend and descend synchronously through the limiting plate adjusting device 144.
In this embodiment, preferably, at the same time, the inlet end of the stacking channel can only allow one pipe to enter, so that a plurality of pipes enter the stacking channel one by one to be distributed in a row in a single layer, and accumulation is avoided. Of course, it is also possible to arrange the inlet end of the stacking channel to allow two or more tubes to enter simultaneously at the same time, in which case the tubes will be arranged in rows of two or more layers.
Preferably, one side of the limiting plate 1321 close to the inlet end of the stacking channel is provided with a material shifting switch 18, the detection end of the material shifting switch 18 is located at the inlet of the stacking channel, and the height of the inlet end of the stacking channel refers to the distance between the lowest side of the detection end of the material shifting switch 18 and the upper surface of the first conveying belt 1313.
First conveyer belt 1313 drives tubular product and carries along the feeding direction, and when tubular product touched and dialled the material switch, first conveyer belt 1313 drove tubular product and moves a distance towards feed back direction, then first conveyer belt 1313 continues to drive tubular product and carry towards the feeding direction, and the feeding direction is the direction that the directional second end of first conveyer belt 1313, and wherein, first conveyer belt 1313 is the same with reciprocating transport device's first end, second end.
When the pipe touches the material shifting switch, it is indicated that the pipe is stacked on the first conveyer belt 1313, under normal conditions, the first conveyer belt 1313 drives the pipe to move towards the material conveying direction, and when the material shifting switch is touched, the first conveyer belt 1313 drives the pipe to move towards the material returning direction, and then to move towards the material conveying direction, that is, when the first conveyer belt 1313 drives the pipe to convey, if the pipe is stacked and the conveying direction of the first conveyer belt 1313 is changed for many times, the pipe moves under the driving of the first conveyer belt 1313 and has inertia, when the first conveyer belt 1313 changes the direction, the pipe is displaced under the action of inertia, and the stacked pipe is scattered, when the distance between the lowest side of the detection end of the material shifting switch 18 and the upper surface of the first conveyer belt 1313 only allows one pipe to pass through, therefore, only one pipe can enter the material stacking channel through the lower side of the material shifting switch 18 at the same time, the pipes in the stacking channel are arranged one by one.
further, the first conveyer 1313 drives the tube to move in the feeding direction at a speed V1the speed of the pipe driving the pipe to move towards the feed back direction is V2Wherein V is1And V2in contrast, further, V1<V2By setting both of themthe pipe is broken up under the action of inertia at different speeds.
And when the material shifting switch is touched n times continuously within the set time b, wherein n is more than or equal to 2, after the material shifting switch is touched n times, the reciprocating conveying device drives the pipe to move for a distance c towards the material returning direction, and a is less than c. The distance c is equal to or greater than the distance between the material shifting switch and the first end of the reciprocating conveying device, and the possibility that the distance c is smaller than the distance between the material shifting switch and the first end of the reciprocating conveying device is not excluded.
if the kick-off switch is touched n times in succession within a certain time b, which indicates that the stacked tubes are difficult to be broken up, the first conveyor 1313 travels a distance c, so that the tubes on the first conveyor 1313 can all fall back to the feeding mechanism, and then the tubes are fed onto the first conveyor 1313 again through the feeding mechanism.
The time b, the distance a, and the distance c are determined according to the length and the operation time of the first conveyor belt 1313.
it should be noted that the kick-out switch is rotatably disposed on the limiting plate 1321, so that the kick-out switch can be prevented from being damaged due to a large impact force. The kick-out switch is a micro-touch switch.
in this embodiment, the stacked tubes are broken up mainly by the cooperation between the material-shifting switch and the first conveyor belt, and the rear material-stacking channel basically has a channel function, or when the material-shifting switch fails, the stacked tubes are limited.
chinese patent application No. 201510429585.3 discloses a similar reciprocating conveyor apparatus, in which the reciprocating conveyor belt is operated at a set frequency at all times and a similar limit passage is formed by a hard limit rod. With the structure, the pipe can impact the limiting rod, and the stacked pipes can be scattered under the action of the reaction force of the limiting rod. Meanwhile, the conveying belt is of a flexible structure, so that the pipe is easy to damage due to extrusion at the inlet of the limiting channel, and the pipe is not convenient to break up.
When the feeding mechanism 12 supplies materials to the stacking mechanism 13, the tubes entering the stacking mechanism 13 are stacked at the first end of the reciprocating conveying device 131, because a stacking channel which can only allow one tube to enter at the same time is arranged between the reciprocating conveying device 131 and the limiting device 132, in the forward movement process of the reciprocating conveying device 131, the tubes at the lower layer close to the stacking channel firstly enter the stacking channel, the tubes at the upper layer impact the limiting device 132 and roll down to the lower layer from the upper layer of the stacked tubes, and the stacked tubes are scattered; meanwhile, the pipes can be prevented from being accumulated at the feed inlet of the stacking channel through the regular reciprocating motion of the reciprocating conveying device 131, and the normal operation of the stacking mechanism is ensured. Further, through reciprocating transport device 131 and stop device's cooperation, guarantee that tubular product can distribute side by side in the sign indicating number material passageway, and then realized carrying tubular product in a row to feeding mechanism 14 on, the tubular product that the in a row distributes has the advantage of making things convenient for the centre gripping, has avoided warping because of tubular product, the unmatched problem of tubular product and anchor clamps that leads to piling up, and is applicable to tubular products such as pipe, square pipe, flat pipe, has the advantage that application scope is wide.
Feeding mechanism 14
Referring to fig. 3, the feeding mechanism 14 includes at least two uptake conveyors 141, each of which includes a third pulley and a fourth pulley disposed opposite to each other, and a second conveyor belt 1411 wound around the third pulley and the fourth pulley.
A second material storage switch 19 is arranged at a position, close to the first conveyor belt 1313, of the second conveyor belt 1411, the second material storage switch 19 is used for detecting whether a pipe exists at one end, close to the first conveyor belt 1313, of the second conveyor belt 1411, and when the second material storage switch detects that a pipe exists on the second conveyor belt 1411, the second conveyor belt 1411 runs in a direction away from the first conveyor belt 1313.
when the second stock switch does not detect that a pipe exists on the second conveyor belt 1411, the first conveyor belt 1313 runs away from the feeding mechanism. It should be noted that the operation of the first conveyor 1313 is affected by the trigger signals of the material-shifting switch and the second material-storage switch, but the priority of the trigger signal of the material-shifting switch is higher than that of the trigger signal of the second material-storage switch. For example, when the material shifting switch and the second material storage switch are triggered simultaneously, the first conveying belt runs towards the direction of the feeding mechanism.
the second material storage switch 19 is a photoelectric switch or a micro-touch switch.
the operation of the first conveying belt and the second conveying belt is controlled by a control device of the feeding machine.
the part of the second conveying belt, which is positioned at the upper parts of the third belt wheel and the fourth belt wheel, is horizontally arranged, and the horizontally arranged part of the second conveying belt forms a horizontal conveying path. The height of the part of the second conveying belt, which is positioned on the upper parts of the third belt wheel and the fourth belt wheel, is not higher than that of the part of the first conveying belt, which is positioned on the upper parts of the first belt wheel and the second belt wheel. Preferably, the second conveyor belt is disposed at the same height as the portions of the first conveyor belt disposed at the upper portions of the first and second pulleys.
the feeding mechanism 14 includes a plurality of second conveyor belts, the first conveyor belt and the second conveyor belt are disposed at an interval, and there is an overlapping area in the projections of the first conveyor belt and the second conveyor belt on the vertical plane parallel to the feeding direction.
the first conveying belt and the second conveying belt are arranged at the same height, and the first conveying belt and the second conveying belt are overlapped, so that the butt joint of the stacking mechanism and the feeding mechanism is realized, and the tubes entering the second conveying belt from the stacking mechanism are also distributed in rows.
The receiving and conveying devices of the feeding mechanism are arranged in one-to-one correspondence with the reciprocating conveying devices 131 in the stacking mechanism 13, and are used for receiving the pipes scattered by the stacking mechanism 13 and continuously maintaining the arrangement mode of the pipes. In the illustrated preferred embodiment, the feeding mechanism 14 includes five receiving conveyors, which correspond to the five reciprocating conveyors 131 in the stacking mechanism.
In an alternative embodiment, the tube receiving portion 141 includes a third pulley and a fourth pulley that are oppositely disposed, and a second conveyor belt that is wound around the third pulley and the fourth pulley. The horizontal upper surfaces of the second conveying belt, which are positioned at the upper parts of the third belt wheel and the fourth belt wheel, form a pipe receiving surface. The height of the pipe receiving surface is not higher than or equal to the height of the upper surface of the first conveying belt.
the feeding device 14 comprises a plurality of baffle plates, the baffle plates and the second conveying belt are arranged at intervals, the baffle plates are arranged on the rack, the baffle plates are arranged at the second ends of the second conveying belts, the second ends of the baffle plates are adjacent to the second conveying belts (the end, far away from the first conveying belts, of the second conveying belts is the second end, the end, close to the first conveying belts is the first end), and the baffle plates and the second conveying belts are projected to form an overlapping area on the vertical surface parallel to the conveying direction.
it should be noted that the conveying direction of the second conveying belt is a single direction pointing to the second conveying belt from the first end of the second conveying belt, the pipes conveyed to the second conveying belt from the first conveying belt are distributed at intervals under certain conditions, after the pipes enter the second conveying belt, the pipes are driven by the second conveying belt to be conveyed along the single direction, after the pipes positioned at the outermost side are contacted with the material baffle, the pipes at the outermost side stop moving, and under the conveying action of the second conveying belt and the limiting action of the material baffle, the pipes stop operating one by one and are closely arranged.
Referring to fig. 2, the feeding mechanism 14 further includes an ejecting device 142, which includes a linkage bar 1421, an ejecting cylinder 1422, and an ejecting support plate 1423.
The linkage rod 1421 and the ejection cylinder 1422 are arranged along the length direction of the rack, and a piston rod of the ejection cylinder 1423 is connected with one end of the linkage rod 1421 through a power grafting plate 1424; the power grafting board 1424 is a flat plate structure, the piston rod and the linkage bar 1421 are arranged on the same side of the power grafting board 1424, both the piston rod and the linkage bar 1421 are fixedly connected with the power grafting board 1424, and the liftout cylinder 1423 drives the linkage bar 1421 to reciprocate along the length direction of the rack.
the power grafting board 1224 is further fixedly provided with a power balance bar 1425, the power balance bar 1425 is connected with the rack in a sliding mode, and the power balance bar 1425 and the linkage bar 1421 are symmetrically arranged relative to the material ejecting cylinder 1422.
including two at least liftout layer boards 1423, liftout layer board 1423 sets up with second conveyer belt 1411 interval, and liftout layer board 1423 sets up along the width direction of frame, and is connected through slide rail set spare 1426 between liftout layer board 1422 and the frame, and is concrete, slide rail set spare 1426 includes mutual sliding connection's fixed rail and movable rail, and wherein, fixed rail and frame fixed connection, movable rail and liftout layer board 1423 fixed connection.
the liftout layer board 1423 is connected with the linkage bar 1421 through a connecting bar 1427, one end of the connecting bar 1427 is hinged with the liftout layer board 1423, the other end is hinged with the linkage bar 1421, and each liftout layer board 1423 is connected with the linkage bar 1421 through a connecting bar 1427.
when the ejecting cylinder 1423 drives the linkage bar 1421 to reciprocate along the length direction of the frame, the linkage bar 1421 drives the ejecting support plates 1423 to synchronously move through the connecting bar 1427.
The plurality of knockout pallets 1423 are movable between two positions, including a first position and a second position, the first position being disposed at a height not higher than the height of the pipe receiving surface, preferably, the first position is flush with the pipe receiving surface, and the second position is higher than the height of the pipe receiving surface. When the material ejecting supporting plate moves to the first position under the driving of the linkage rod, the pipe enters the second conveying belt, when the material ejecting supporting plate moves to the second position under the driving of the linkage rod, the pipe is ejected, and the pipe is separated from the second conveying belt.
the feeding mechanism 14 further includes a material pushing device 143, and the material pushing device 143 includes a fixing plate 1431 fixedly disposed on the frame above the material pushing plate 1423, a scraper 1432 slidably connected to the fixing plate 1431, and a scraper cylinder driving the scraper 1432 to slide along the fixing plate 1431. The entire feed mechanism 14 may include only one scraper 1432 at a first end of the frame for resisting movement of the pipe in a direction toward the pipe cutter.
A squeegee cylinder (not shown) is preferably provided on the holding plate 1431, and more preferably, at a position on the lower surface of the holding plate 1431 where it does not interfere with the squeegee 1432 and/or the pipe. Scraper 1432 includes a horizontal mounting portion 14321 in sliding engagement with mounting plate 1431, and a vertical working portion 14322 extending vertically downward. The piston rod of the scraper cylinder is connected with a scraper 1432, and pushes or pulls the vertical working part 14322 to move above the material ejecting supporting plate 1423, so as to push the pipe on the material ejecting supporting plate 1423 to move a predetermined distance towards the pipe cutting machine, and return to the initial position after the material returning is completed. Move in tubular product direction to pipe cutting machine behind the predetermined distance, tubular product is followed the utility model discloses an automatic feeding machine's second end (feed mechanism's second end) outwards release corresponding predetermined distance to make in the subsequent handling pipe cutting machine's anchor clamps can the centre gripping tubular product.
One end of the frame 11 close to the pipe cutting machine is provided with a front positioning plate 16. The front positioning plate 16 is arranged in the length direction perpendicular to the pipes and located at one end, close to the pipe cutting machine, of the stacking mechanism, and through the arrangement of the front positioning plate 16, when the pipe on the material pushing device is pushed to move on the material ejecting supporting plate, the pipes on the stacking mechanism are prevented from being driven to move together under the action of friction force due to the pipes on the material ejecting supporting plate.
In order to further explain the automatic feeding machine of the pipe cutting machine, the embodiment further provides a specific working process of the feeding machine, in the feeding process, the lowest point of the arc-shaped part of the feeding belt can be driven to move upwards through rotation of the feeding driving wheel, because the position of the first end of the feeding belt is higher than the setting height of the supporting wheel, after the lowest point of the arc-shaped part of the feeding belt moves to a certain height, the pipe in the feeding belt can slide down to the first conveying belt from the supporting wheel, the first conveying belt is provided with the detection switch, and after the detection switch detects that the pipe falls into the first conveying belt, the first conveying belt starts to operate.
The first conveying belt runs in a back-and-forth reciprocating motion mode, stacked pipes can be scattered in the running process of the first conveying belt, one pipe enters the material stacking channel, one pipe can be conveyed to the pipe receiving portion by one pipe after coming out of the material stacking channel, and the pipes are arranged into a row on the pipe receiving portion under the limiting effect of the limiting end of the ejector plate. The pipe material loading device comprises a pipe material receiving part, a pipe material pushing device, a detection device, a controller, a first conveying belt, a second conveying belt, a material feeding device, a material pushing device, a pipe cutting machine clamp and a controller.
Pipe cutting machine 2
as shown in fig. 8 to 16, the present invention discloses a pipe cutting machine, which includes a pipe cutting frame 21, and a cutting mechanism 22 provided on a frame table. The pipe cutting machine is integrally arranged side by side with the feeding machine, and the position of receiving the pipe is butted with the second end of the feeding mechanism of the feeding machine, so that the pipe ejected out of the feeding mechanism can be directly received, and the supply direction of the pipe does not need to be changed. In the illustrated embodiment, the tubing feed direction is a first horizontal direction.
The cutting mechanism comprises a cutter 221, a cutter support 222 and a cutter driving device 223, the cutter support 222 is fixed on the rack workbench, the cutter 221 is in sliding connection with the cutter support 222, and the cutter 221 is driven by the cutter driving device 223 to reciprocate in the horizontal direction to cut the pipe.
In this embodiment, the blades of the cutter 221 are vertically disposed, the longitudinal direction of the pipe is perpendicular to the blades of the cutter 221, and the pipe is cut by the blades in a second horizontal direction. The second horizontal direction is perpendicular to the first horizontal direction.
In this embodiment, the cutter driving device 223 drives the cutter to move in the second horizontal direction, and the pipe is fed from the side of the pipe, so that the pipe is cut off.
the cutter holder 222 includes two opposing gantry supports 2221, and two symmetrically distributed support rails 2222 disposed at the upper end of the gantry supports.
The support slide rail 2222 is horizontally disposed, and the housing of the cutting knife 221 is slidably connected to the support slide rail 2222. At least one side of the gantry-type support 2221 is provided with a side reinforcing plate 2223, the side reinforcing plate 2223 is provided with a side slide rail 2224, and the side surface of the housing of the cutter is slidably connected with the side slide rail 2224.
the casing of the cutting knife 221 is slidably connected with the support slide rail 2222 and the side slide rail 2224, so that the cutting knife 221 and the cutting knife bracket 222 slide with each other and have better stability.
The cutter driving device 223 is a feed cylinder or other components (such as an air cylinder) capable of driving the saw blade to move, the feed cylinder is fixed on the cutter support 222, and the cylinder rod of the feed cylinder is fixedly connected with the shell of the cutter 221. The reciprocating motion of the oil cylinder can drive the cutter 221 to reciprocate on the cutter bracket 222, and further cutting of the pipe is realized.
Two sides of the cutting knife 221 are respectively provided with a material cutting clamp mechanism 224. The blanking clamp mechanism 224 is used for positioning the pipe during cutting, and comprises a fixed seat 2241, a lower pressing plate 2242 arranged on the upper part of the fixed seat 2241, and a lower pressing oil cylinder 2243 used for driving the lower pressing plate 2242 to move up and down relative to the fixed seat 2241.
the two ends of the fixing seat 2241 are respectively provided with a positioning backup plate 2244 and a side pressure cylinder 2245, a top plate is arranged on a piston rod of the side pressure cylinder 2245, and the top plate and the positioning backup plate 2244 are arranged oppositely and provide horizontal tightening force for the pipe.
the lower pressing oil cylinder 2243 can realize the clamping of the pipe in the vertical direction by driving the lower pressing plate 2242 to move, the clamping of the pipe in the horizontal direction can be realized through the matching of the top plate and the positioning backup plate 2244, and the fixing of the pipe is further realized.
A waste discharge vacancy is arranged on the position, between the two material cutting clamp mechanisms 224, of the rack workbench. The waste evacuation void may be an open structure disposed on the gantry table. The problem that the cutting process cannot be smoothly carried out due to the accumulation of the cutting scraps is solved through the arrangement of the waste discharge vacant positions.
the pipe cutting machine further comprises a feeding mechanism 23, and the feeding mechanism 23 is arranged opposite to the cutting mechanism 22. The feeding mechanism 23 is used for transporting the pipe to the cutting mechanism 22.
The feeding mechanism 23 includes a base 231 and a clamping device 232 disposed on the base 231, the clamping device 232 is slidably connected to the base 231, wherein a sliding groove is disposed at the bottom of the clamping device 232, a sliding rail is disposed on the base 231, and the clamping device 232 is slidably connected to the base 231 through the sliding groove and the sliding rail.
The clamping device 232 comprises two side plates 2325 which are oppositely arranged, a floating plate 2326 which is positioned at the lower part of the two side plates 2325, and a top plate 2327 which is positioned at the upper part of the two side plates 2325, wherein the side plates 2325 are fixedly connected with the top plate 2327, and the floating plate 2326 is fixedly connected with the side plates 2325.
The side plate 2325, the top plate 2327 and the floating plate 2326 form a rectangular frame 2321 with openings at two ends, a clamping flat plate 2322 is arranged in the rectangular frame 2321, a driving cylinder 2323 for driving the clamping flat plate 2322 to move up and down is arranged on the top plate, and a rectangular clamping space is formed between the clamping flat plate 2322 and the floating plate 2326 and the side plate 2325 of the rectangular frame 2321.
the width of the floating plate 2326 is greater than the width of the side plate 2325, the side plate 2325 is disposed near one end of the floating plate 2326 in the width direction of the floating plate 2326, and a side pressure cylinder 2324 and a side guide roller 2328 are disposed on both sides of the other end of the floating plate 2326.
the floating plate 2326 has a side with a lateral guide pulley 2328 as a feeding end of the clamping device 2326, and when the tube enters the clamping device 2326, the tube first contacts the lateral guide pulley and enters the clamping device 2326 under the guiding action of the lateral guide pulley 2328. When the pipe enters the clamping device 2326, the pipe is spaced from at least one of the side plates 2325, preferably, the pipe contacts the side plate 2325 adjacent to the side guide wheel 2328 and is spaced from the side plate 2325 on the other side.
the cylinder body of the lateral pressure cylinder 2324 and the lateral guide wheel 2328 are fixedly connected with the floating plate 2326.
the piston rod of the lateral pressure cylinder 2324 is provided with a clamp plate 2329, the base 231 is provided with a baffle plate 2311, and the inner side edge of the side plate 2325 is arranged at a position closer to the center of the clamping device than the inner side edge of the baffle plate 2311 along the length direction of the floating plate 2326.
the clamping plate 2329 is provided with a positioning pin 2320, the positioning pin 2320 is located on one side of the baffle 2311 close to the center of the clamping device, and the lateral pressure cylinder 2324 is located on one side of the baffle 2311 away from the center of the clamping device.
one side of a floating plate of the clamping device 232 is connected with the base 231 through a floating rod 233, a floating rod mounting seat is arranged on the base 231, the floating rod 233 penetrates through a through hole in the mounting seat, one end of the floating rod 233 abuts against a limiting hole in the clamping device, and a nut is assembled at the other end of the floating rod 233.
the floating rod 233 is sleeved with a spring 234.
the floating plate 2326 is provided with a lower cylinder 2330, the lower cylinder 2330 is arranged in a vertical direction, a cylinder body of the lower cylinder 2330 is fixedly connected with the floating plate 2326, a piston rod of the lower cylinder 2330 is arranged towards the base 231, when the lower cylinder 2330 drives the piston rod to extend and retract, the end part of the piston rod of the lower cylinder 2330 is abutted to or separated from the base 231, when the piston rod of the lower cylinder 2330 is abutted to the base 231, along with the extension of the piston rod 2330, the floating plate 2326 moves upwards under the driving of the piston, when the piston rod of the lower cylinder 2330 retracts, and after the piston rod of the lower cylinder 2330 is separated from the base 231, the floating plate 2326 moves downwards for a certain distance under the action of self gravity.
It should be noted that the sliding rail and the sliding groove between the floating plate 2326 and the base 231 only have a limiting effect on the floating plate 2326 along the feeding direction of the tube, but do not have a limiting effect on the floating plate 2326 in the vertical direction, and the floating plate 2326 can move along the width direction of the clamping device, and the width direction of the clamping device 2326 is perpendicular to the feeding direction of the tube.
Specifically, a rectangular protruding structure 23261 is fixedly arranged on the lower side of the floating plate 2326, two symmetrically distributed positioning plates 2312 are arranged on the upper side of the base 231, the rectangular protruding structure 23261 forms a sliding rail of the floating plate 2326, sliding grooves are formed between the symmetrically arranged positioning plates 2312, the rectangular protruding structure 23261 is clamped in the sliding grooves, and two sides of the rectangular protruding structure 23261, which are perpendicular to the feeding direction of the tube, are in sliding contact with the inner side wall of one of the positioning plates 2312 respectively.
by the cooperation between the rectangular raised structure 23261 and the positioning plate 2312, the floating plate 2326 can move in a vertical direction, moving in the width direction of the clamping device, but being restrained in the feeding direction along the tubing.
In the process that the clamping device 232 loosens the clamping of the pipe, the driving cylinder 2323 drives the clamping flat plate 2322 to move upwards, so that the clamping flat plate 2322 is separated from the pipe.
The piston rod of the lower cylinder 2330 retracts and the floating plate 2326 runs down under its own weight, disengaging the floating plate 2326 from the pipe.
The clamping of the pipe in the vertical direction is released by the operation of the driving cylinder 2323 and the lower cylinder 2330, and when the pipe needs to be clamped in the vertical direction, the driving cylinder 2323 and the lower cylinder 2330 can be operated in the direction opposite to the clamping releasing process.
the side pressure cylinder drives the clamping plate to move in the direction away from the center of the clamping device, the clamping plate loosens the pipe to be tightened, when the positioning pin is contacted with the baffle plate, the clamping plate stops moving, the floating plate is in sliding fit with the base, and the cylinder body of the side pressure cylinder is fixedly connected with the floating plate.
In the process of releasing the clamping of the pipe, the clamping plate and the floating plate, the lateral guide wheel and the clamping plate are separated from the pipe, so that the pipe can be prevented from being damaged due to the friction between the clamping plate and the floating plate, the lateral guide wheel and the clamping plate and the pipe when the clamping device 232 moves.
The base 231 is slidably connected to the frame table via a rail member 235 and is driven by a nut and screw assembly 236 to reciprocate away from or toward the cutting mechanism 22.
The feed end of the frame table is provided with a material supporting roller 24 which can support the pipe entering the pipe cutting machine.
after a clamping device of the feeding mechanism clamps a pipe, a servo motor of the feeding mechanism drives a nut-screw component to move, the nut-screw component drives the clamping device to move together with the pipe towards a cutting mechanism, after the pipe enters the cutting mechanism, cutting clamp mechanisms positioned at two sides of a cutter clamp the pipe, and after the cutting clamp mechanisms clamp the pipe, the feeding mechanism resets and clamps the pipe;
the cutter driving device drives the cutter to move along the second horizontal direction, the cutter is fed from the side direction of the pipe, meanwhile, the motor of the cutter drives the cutter blade to rotate to start to cut the pipe, and the cutting and clamping mechanism resets (loosens the clamping of the pipe) until all the pipes are cut off, so that a cutting process is completed.
when the pipe cutting machine 2 enters the next cutting process, the cut pipes on the cutting clamping device are ejected out of the cutting clamping device in the process that the feeding mechanism feeds materials to the cutting mechanism.
Blanking machine
The blanking machine is arranged at the discharge end of the pipe cutting machine and is in butt joint with the outlet of the cutting mechanism of the pipe cutting machine, and the pipe ejected out of the material cutting and clamping device is pushed into the blanking machine.
the blanking machine comprises a supporting table, a push plate arranged on one side of the supporting table and a push plate driving device driving the push plate to move.
The push plate driving device is a push cylinder, the push cylinder is arranged on one side of the push plate, and the push plate is connected to one side of the push cylinder.
The pipe that cuts off is driven the tubular product that gets into cutting mechanism by feeding mechanism next time and promotes and fall to the brace table, and on tubular product fallen to the brace table, the thrust cylinder began to move, then drives the push pedal and promotes tubular product from the side of tubular product, and the tubular product that will cut off pushes away from the brace table.
the technical principles of the present invention have been described above with reference to specific embodiments, which are intended to explain the principles of the present invention and should not be interpreted as limiting the scope of the present invention in any way. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.

Claims (11)

1. a feeding machine is characterized by comprising a rack, a feeding mechanism, a stacking mechanism and a feeding mechanism;
The feeding mechanism, the stacking mechanism and the feeding mechanism are all arranged on the rack, the discharge end of the feeding mechanism is butted with the feed end of the stacking mechanism, and the discharge end of the stacking mechanism is butted with the feed end of the feeding mechanism;
The stacking mechanism comprises a reciprocating conveying device, the reciprocating conveying device comprises a first end and a second end, the first end of the reciprocating conveying device is butted with the feeding mechanism, the second end of the reciprocating conveying device is butted with the feeding mechanism, and a limiting device is arranged at the upper part of the reciprocating conveying device;
a material stirring switch is arranged between the limiting device and the feeding mechanism, the material stirring switch is positioned on the upper side of the reciprocating conveying device, and a space exists between the material stirring switch and the reciprocating conveying device.
2. The feeding machine according to claim 1, wherein a stacking channel is formed between the limiting device and the reciprocating conveying device, at the same time, the inlet end of the stacking channel can only allow the tubes lower than the inlet end to enter, and a plurality of tubes entering the stacking channel are distributed in rows;
The feeding mechanism comprises a horizontal conveying path, the first end of the horizontal conveying path is in butt joint with the material stacking channel, the second end of the horizontal conveying path is provided with a limiting baffle, a plurality of tubes which are conveyed out of the material stacking channel and distributed in rows sequentially enter the horizontal conveying path, and the horizontal conveying path drives the tubes to be horizontally conveyed along the direction from the first end to the second end.
3. the feeder according to claim 1, wherein the feeding mechanism comprises a feeding belt, a supporting wheel and a feeding driving wheel;
the first end of the feeding belt is fixed on the rack, the second end of the feeding belt is fixed on the feeding driving wheel, and the middle position of the feeding belt is overlapped on the supporting wheel;
the setting position of the first end of the feeding belt is higher than the setting position of the supporting wheel, the setting position of the supporting wheel is higher than the setting position of the feeding driving wheel, and the part of the feeding belt between the first end and the supporting wheel is arc-shaped.
4. the feeder according to claim 2, wherein the reciprocating conveyor comprises a first belt wheel and a second belt wheel which are oppositely arranged, and a first conveying belt wound on the first belt wheel and the second belt wheel, and the parts of the first conveying belt positioned at the upper parts of the first belt wheel and the second belt wheel are horizontally arranged;
the limiting device comprises a limiting plate and a limiting plate bracket, and the limiting plate is arranged on the rack through the limiting plate bracket;
A material stacking channel is formed between the lower end of the limiting plate and a first conveying belt positioned at the upper parts of the first belt wheel and the second belt wheel;
the limiting plate can be arranged on the limiting plate support at least in a position-adjustable mode in the vertical direction.
5. The feeder according to claim 1, characterised in that the feeding mechanism comprises a directional conveyor belt;
The directional conveying belt comprises a third belt wheel and a fourth belt wheel which are oppositely arranged, and a second conveying belt wound on the third belt wheel and the fourth belt wheel;
The part of the second conveying belt, which is positioned at the upper parts of the third belt wheel and the fourth belt wheel, is horizontally arranged, and the horizontally arranged part of the second conveying belt forms a horizontal conveying path;
The height of the part of the second conveying belt, which is positioned at the upper parts of the third belt wheel and the fourth belt wheel, is not higher than that of the part of the first conveying belt, which is positioned at the upper parts of the first belt wheel and the second belt wheel;
The feeding mechanism further comprises a material ejecting device;
The material ejecting device comprises an ejecting cylinder, a linkage rod, an ejecting supporting plate and a connecting rod,
The ejection supporting plate is connected with the rack in a sliding mode in the vertical direction, the linkage rod is fixedly connected with a piston rod of the ejection air cylinder, and the ejection air cylinder drives the linkage rod to reciprocate along the length direction of the rack;
The linkage rod is connected with the material ejecting supporting plate through a connecting rod, and the material ejecting supporting plate can move between at least two positions under the driving of the linkage rod;
the two positions include a first position and a second position, the first position is not higher than the height of the part of the second conveying belt, which is positioned at the upper parts of the third belt wheel and the fourth belt wheel, and the second position is higher than the first position.
6. a pipe cutting line comprising a pipe cutter, a blanking machine, and a loading machine according to any one of claims 1 to 5;
the feeding mechanism conveys the pipes to the stacking mechanism, and the stacking mechanism conveys the received pipes to the feeding mechanism;
the stacking mechanism is used for scattering the received pipes and sending the scattered pipes to the feeding mechanism;
A limiting device is arranged on a conveying path of the pipe conveyed to the feeding mechanism by the stacking mechanism, and a material stirring switch is arranged between the limiting device and the feeding mechanism;
The reciprocating conveying device drives the pipe to convey along the feeding direction, when the pipe touches the material shifting switch, the reciprocating conveying device drives the pipe to move for a distance a towards the material returning direction, then the reciprocating conveying device continues to drive the pipe to convey towards the feeding direction, and the feeding direction is the direction in which the first end of the reciprocating conveying device points to the second end;
When the material shifting switch is touched n times continuously within the set time b, wherein n is more than or equal to 2, after the material shifting switch is touched n times, the reciprocating conveying device drives the pipe to move for a distance c towards the material returning direction, and a is less than c;
The feeding mechanism is used for conveying the pipes distributed in rows to the pipe cutting machine.
7. The pipe cutting production line of claim 6, wherein the distance c is greater than or equal to the distance between the kick-off switch and the first end of the reciprocating conveying device.
8. the pipe cutting production line of claim 6, wherein the pipe cutting machine comprises a cutter, a cutter support and a cutter driving device, the cutter support is fixed on the frame workbench, the cutter is connected with the cutter support in a sliding manner and driven by the cutter driving device to reciprocate in the horizontal direction, and when the cutter runs in the horizontal direction, the cutter cuts the pipes distributed in rows and conveys the cut pipes to the blanking machine;
The blanking machine comprises a supporting table, a push plate arranged on one side of the supporting table and a push plate driving device driving the push plate to move.
9. the pipe cutting production line of claim 8, wherein the cutter support comprises two oppositely arranged gantry supports, and at least two symmetrically distributed support slide rails are arranged on the supports;
The shell of the cutter is connected with the supporting slide rail in a sliding manner;
at least, the gantry type support is provided with a side reinforcing plate, a side sliding rail is arranged on the side reinforcing plate, and the side face of the shell of the cutter is connected with the side sliding rail in a sliding mode.
10. the pipe cutting line of claim 8,
Two sides of the cutter are respectively provided with a material cutting clamp mechanism;
The blanking clamp mechanism comprises a fixed seat, a lower pressing plate arranged on the upper part of the fixed seat and a lower pressing oil cylinder used for driving the lower pressing plate to move up and down relative to the fixed seat;
The two ends of the fixing seat are respectively provided with a positioning backup plate and a side pressure cylinder, a top plate is arranged on a piston rod of the side pressure cylinder, and the top plate and the positioning backup plate are oppositely arranged and provide horizontal tightening force for the pipe.
11. The pipe cutting line of claim 6, wherein the pipe cutter further comprises a feed mechanism;
the feeding mechanism comprises a base and a clamping device arranged on the base;
The clamping device comprises two side plates which are oppositely arranged, a floating plate which is positioned at the lower part of the two side plates, and a top plate which is positioned at the upper part of the two side plates, wherein the side plates are fixedly connected with the top plate and the floating plate;
The side plates, the top plate and the floating plate form a rectangular frame with openings at two ends, a clamping flat plate is arranged in the rectangular frame, a driving cylinder for driving the clamping flat plate to move up and down is arranged on the top plate, and a rectangular clamping space is formed among the clamping flat plate, the floating plate of the rectangular frame and the side plates;
The width of the floating plate is larger than that of the side plate, the side plate is arranged close to one end of the floating plate in the width direction of the floating plate, and a side pressure cylinder and a side guide wheel are respectively arranged on two sides of the other end of the floating plate;
The cylinder body of the side pressure cylinder and the side guide wheel are fixedly connected with the floating plate;
A piston rod of the side pressure cylinder is provided with a clamping plate, a base is provided with a baffle plate, and the arrangement position of the inner side edge of the side plate is closer to the central position of the clamping device relative to the arrangement position of the inner side edge of the baffle plate along the length direction of the floating plate;
The clamping plate is provided with a positioning pin, the positioning pin is positioned on one side of the baffle plate close to the center of the clamping device, and the side pressure cylinder is positioned on one side of the baffle plate far away from the center of the clamping device;
The lower side of the floating plate is fixedly provided with a rectangular convex structure, the upper side of the base is fixedly provided with two symmetrically distributed positioning plates, the rectangular convex structure is clamped between the two positioning plates, and two side edges of the rectangular convex structure, which are vertical to the feeding direction of the pipe, are in sliding contact with the inner side wall of one of the positioning plates respectively;
the floating plate is provided with a lower cylinder, the lower cylinder is arranged along the vertical direction, the cylinder body of the lower cylinder is fixedly connected with the floating plate, and the piston rod of the lower cylinder is arranged towards the base.
CN201920180163.0U 2019-01-31 2019-01-31 Feeding machine and pipe cutting production line adopting same Active CN209792734U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109822148A (en) * 2019-01-31 2019-05-31 佛山锋顺机械科技有限公司 A kind of feeder and the Pipe Cutting production line using it
CN111906452A (en) * 2020-07-17 2020-11-10 山东镭鸣数控激光装备有限公司 Pipe material distributing and feeding method and device
CN114309792A (en) * 2021-12-20 2022-04-12 诸暨市众创自动化科技有限公司 Numerical control full-automatic feeding and discharging machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109822148A (en) * 2019-01-31 2019-05-31 佛山锋顺机械科技有限公司 A kind of feeder and the Pipe Cutting production line using it
CN109822148B (en) * 2019-01-31 2023-10-03 佛山锋顺机械科技有限公司 Feeding machine and pipe cutting production line adopting same
CN111906452A (en) * 2020-07-17 2020-11-10 山东镭鸣数控激光装备有限公司 Pipe material distributing and feeding method and device
CN114309792A (en) * 2021-12-20 2022-04-12 诸暨市众创自动化科技有限公司 Numerical control full-automatic feeding and discharging machine
CN114309792B (en) * 2021-12-20 2023-06-30 诸暨市众创自动化科技有限公司 Full-automatic unloader that goes up of numerical control

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