CN110625826A - A kind of belt folding machine - Google Patents

Abstract

The invention discloses a belt granulator, which comprises a base, a feeding mechanism for ejecting ceramic base strips from jigs, a head for removing ceramic base strips from jigs, and a feeder and guide The conveying mechanism for screening, the particle breaking mechanism for folding ceramic base strips into ceramic base particles, and the controller for controlling the cooperation of various mechanisms. The feeding mechanism, conveying mechanism, particle breaking mechanism and controller are all set in On the base, the conveying mechanism is located on one side of the feeding mechanism, and the grain folding mechanism includes a belt with a bending angle and capable of pinching and conveying the ceramic substrate, and the belt is continuously arranged at the discharge port of the conveying mechanism. The method can fold ceramic base strips into granular ceramic base grains, and no defective products are mixed in the ceramic base grains, the degree of automation and production efficiency are high, the production cost is reduced, and the quality of folded grains is good.

Description

A kind of belt folding machine

technical field

The invention relates to a granulator, in particular to a belt granulator.

Background technique

During the production process of the ceramic substrate, preliminary cutting is carried out on the ceramic substrate, and then the ceramic substrate is split into strips, and finally the strip-shaped ceramic substrate is disassembled into granular ceramic substrates.

In the process of ceramic base particles from strips to grains, it is first necessary to take out a large number of ceramic base bars placed in the jig (see Figure 3). There is usually a stacking groove in the jig, and a lifting block is slidably arranged at the bottom of the stacking groove, and a lifting opening is opened on the jig at the bottom of the lifting block. The ceramic base strips stacked in the stacking groove can be separated from the stacking groove upwards under the drive of the lifting block. Then fold the ceramic base strip into granular ceramic base particles. General equipment is usually mixed with some useless scraps after granulation, the granulation speed is slow, labor-intensive, the quality of granulation is not high, and it is difficult to meet the production needs of large quantities.

Contents of the invention

The technical problem to be solved by the present invention is to provide a belt folding machine, which can fold ceramic base strips into granular ceramic base particles, and no defective products are mixed in the ceramic base particles, with high degree of automation and production efficiency, and reduces production costs. The cost is low, and the quality of the folded grains is good.

In order to solve the above technical problems, the present invention provides a belt breaker, which includes a base, a feeding mechanism for ejecting the ceramic base strip from the jig, and is used for taking out the ceramic base strip from the jig and aligning it. The material removal head and the conveying mechanism for guiding and screening, the particle breaking mechanism for folding the ceramic base strip into ceramic base particles, and the controller for controlling the cooperation of each mechanism, the feeding mechanism, the conveying mechanism, and the particle breaking mechanism and the controller are all arranged on the base, the conveying mechanism is located on one side of the feeding mechanism, and the crushing mechanism includes a belt with a bending angle and capable of clamping and conveying the ceramic substrate, and the belt is continuously arranged on the conveying mechanism at the discharge port.

Preferably, the grain-breaking mechanism includes a grain-breaking wheel unit arranged on the base for pressing the belt to form a bending angle, and the grain-breaking wheel unit can clamp the ceramic base strip in the belt along the The cut site breaks into grains.

Preferably, the grain folding belt unit includes a vertical plate arranged on the base, and the vertical plate is provided with a lower belt and an upper belt that are partially parallel and adjacent to each other, and the grain folding wheel unit includes a vertical plate arranged on the vertical plate The upper grain-folding wheel is located above the part of the upper belt parallel to the lower belt and is pressed on the upper belt.

Preferably, the grain breaking wheel unit includes a sliding groove 1 set on the vertical plate, a sliding shaft 1 is arranged in the sliding groove 1, the grain folding wheel is arranged at one end of the sliding shaft 1, and the sliding The other end of the shaft one is provided with a positioning screw one, and the positioning screw one is installed on the vertical plate through threads.

Preferably, the grain folding mechanism includes a supporting wheel unit for adjusting the bending length of the belt.

Preferably, the support wheel unit includes a support wheel, a sliding shaft 2, a sliding groove 2 and a positioning screw 2, the sliding groove 2 is set on the vertical plate, and the sliding shaft 2 is arranged in the sliding groove 2, The sliding shaft 2 is perpendicular to the vertical plate, one end of which extends out of the sliding groove 2, and the other end is provided with a support wheel. The positioning screw 2 is threaded on the back of the vertical plate and is parallel to the sliding groove 2. The positioning screw Two ends are arranged on the protruding end of the sliding shaft, the central axis of the supporting wheel is perpendicular to the vertical plate, the supporting wheel is supported under the belt, and is close to the grain folding wheel unit.

Preferably, the feeding mechanism includes an upper jig unit for accommodating full jigs side by side, a jig transfer unit for transferring jigs, an upper jig unit for holding jigs to be picked up and empty jigs. The feed bin, the ejection unit for ejecting the ceramic base strip in the jig, and the lower jig unit for moving the empty jig from the station to be reclaimed to the empty jig station.

Preferably, the upper jig unit includes a jig bin arranged on the base, a jig conveying belt arranged at the bottom of the jig bin, and a jig conveying drive source arranged on one side of the jig bin, the jig The free end of the conveying drive source is connected to the jig conveyor belt; the jig transfer unit includes a transfer plate arranged on the base and at the end of the jig bin, and the jig transfer drive source and a horizontal The jig transfer belt, the free end of the jig transfer driving source is connected to the jig transfer belt, the jig transfer belt is provided with a jig transfer head; the upper material bin is arranged on the base, and is located on the jig One side of the warehouse; the ejection unit includes a lifting driving source, a telescopic driving source and a telescopic plug, the lifting driving source is arranged at the bottom of the base, and the telescopic driving source is horizontally arranged at the free end of the lifting driving source, so The telescopic plug is provided with the free end of the telescopic drive source, and the telescopic plug is located above the upper bin; the lower jig unit includes a backstop assembly, a block, an exit drive source and an exit fork, and the backstop assembly is arranged on On both sides of the upper bin, the stopper is slidably arranged in the upper bin, the exit drive source is arranged on the base, the exit fork is arranged at the free end of the exit drive source, and the exit fork points to the block.

As preferably, the conveying mechanism includes a feeding unit for removing the ceramic base strip from the jig, a beating head unit for removing the ceramic base bar head, a conveying unit for transporting the beating head, and Guiding and screening unit for guiding and screening ceramic substrates.

As a preference, the feeding unit includes suction strip 1 and suction strip 2, which are both arranged on the base and have at least two degrees of freedom; Two beating head knives at both ends of the beating head platform; the conveying unit includes a conveyor belt parallel to the first adsorption strip, and the conveyor belt and the beating head platform are all located under the first and second adsorption strips; The guiding and screening unit includes a screening plate and a triangular plate, and the screening plate includes a first screening plate parallel to the conveying direction and a second screening plate perpendicular to the conveying direction, and the first screening plate is arranged on one side of the conveyor belt, so The first screening plate is provided with air holes, the second screening plate is vertically straddled above the conveyor belt, and the second screening plate is provided with a discharge tongue extending to the outside of the conveyor belt. The discharge tongue and the second A discharge groove is opened at the bottom of the screening plate, and the triangular plate is arranged on one side of the head end of the first screening plate.

Compared with prior art, the beneficial effect of the present invention is:

1. In the present invention, by setting the belt unit with a bending angle, the grain-folding belt unit can be clamped on the ceramic base strip, and the ceramic base strip can be folded into granular ceramic base grains in the process of clamping and conveying, and the grain-folding High efficiency, good quality of folding grain.

2. By setting up the conveying mechanism, the present invention can remove the material head of the ceramic base strip, guide the direction of the ceramic base bar and screen out defective materials, which prevents the material head from being mixed into the ceramic base particle before breaking the particles, and avoids the subsequent process A lot of manpower and material resources are wasted in screening, which improves production efficiency.

3. The present invention can push out the ceramic substrates in the jig one by one by setting the feeding mechanism, which is convenient for operation.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiment technology of the present invention, the following will briefly introduce the drawings that need to be used in the technical description of the embodiment. Obviously, the drawings in the following description are only some implementations of the present invention For example, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.

Fig. 1 is a top view schematic diagram of the present invention;

Fig. 2 is a structural representation of the present invention;

Fig. 3 is the structural representation of jig;

Fig. 4 is a schematic top view of the feeding mechanism;

Fig. 5 is a structural schematic diagram of a feeding mechanism on one side of the transfer plate;

Figure 6 is a schematic side view of the exit bracket, the exit drive source and the exit fork;

Fig. 7 is a schematic top view of the conveying mechanism;

Fig. 8 is the structural representation of feeding unit;

Figure 9 is an enlarged schematic view of part A;

Figure 10 is a schematic diagram of the delivery unit and its partial enlargement;

Fig. 11 is the schematic front view of the particle folding mechanism;

Fig. 12 is the rear view schematic diagram of grain folding mechanism;

Fig. 13 is a schematic structural view of the particle folding mechanism.

Among them, 1-base, 101-stacking groove, 102-lifting port, 103-lifting block;

2-feeding mechanism, 201-fixture warehouse, 202-fixture conveyor belt, 203-fixture transmission drive source, 210-transfer plate, 211-fixture transfer drive source, 212-fixture transfer belt, 213-fixture Tool transfer head, 220-loading bin, 230-positioning drive rod, 231-positioning rotation shaft, 232-positioning rod, 233-positioning wheel, 240-lifting drive source, 241-lifting bracket, 242-telescopic bracket, 243- Expansion plug, 250-backstop assembly, 251-block, 252-exit bracket, 253-exit drive source, 254-exit fork;

3-Conveying mechanism, 300-feeding driving source, 301-driving component, 302-feeding support, 303-lifting drive source, 304-lifting support, 305-absorption strip 1, 306-absorption strip 2, 310-feeding Head platform, 311-feeding head knife, 320-conveying drive source, 321-conveyor belt, 322-limiting plate, 323-conveying trough, 330-screening plate, 331-triangular plate, 332-discharging tongue, 3320-discharging groove , 333-guiding groove, 334-air hole, 335-leading surface, 336-receiver, 337-sensor;

4- grain folding mechanism, 400- vertical plate, 401- lower belt, 402- upper belt, 403- driven wheel, 404- belt drive source, 405- driving wheel, 406- retaining wheel, 420- grain folding wheel, 421- Sliding shaft one, 422-sliding groove one, 423-positioning screw one, 430-supporting wheel, 431-sliding shaft two, 432-sliding groove two, 433-positioning screw two, 440-feeding protrusion, 441-connection Material box, 442-receiving baffle, 450-upper scraper, 451-lower scraper, 452-waste box, 453-waste brush, 460-telescopic rod, 461-static tension wheel, 462-tension driving source, 463 - dynamic tensioner, 470 - marking block, 471 - metering sensor;

5-controller, 500-touch panel, 501-sound and light alarm.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of this utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

Example

Referring to Figures 1 to 2, the present invention discloses a belt granulator, which includes a base 1, a feeding mechanism 2 for ejecting ceramic base strips from a jig, and a feeding mechanism 2 for taking out ceramics from the jig. The base strip and its material removal head and the conveying mechanism 3 for guiding and screening, the particle breaking mechanism 4 for folding the ceramic base strip into ceramic base particles, and the controller 5 for controlling the cooperation of various mechanisms. The feeding mechanism 2 , the conveying mechanism 3 , the particle folding mechanism 4 and the controller 5 are all arranged on the base 1 . The conveying mechanism 3 is located on one side of the feeding mechanism 2 , and the particle breaking mechanism 4 is arranged at the discharge port of the conveying mechanism 3 successively.

3-6, the feeding mechanism 5 includes an upper jig unit, a jig transfer unit, an upper bin 220, a jig positioning unit, an ejection unit and a lower jig unit.

Upper fixture unit:

The above-mentioned upper jig unit includes a jig bin 201 , a jig conveying belt 202 and a jig conveying driving source 203 .

The above-mentioned jig bin 201 is mounted on the base 1 . Both sides of the jig chamber 201 are provided with a baffle plate 1 . The spacing between the two baffle plates is consistent with the width of the jig. The distance between the end of one baffle plate 1 and the transfer plate 210 is smaller than the thickness of the jig, and the distance between the end of the other baffle plate 1 and the transfer plate 210 is equal to the thickness of the jig.

The jig conveyor belt 202 is arranged at the bottom of the jig bin 201 . The jig conveying drive source 203 is disposed on one side of the jig bin 201 and connected to the conveyor belt 202 . Driven by the jig transport driving source 203 , the jig conveyor belt 202 can sequentially transport the jigs on it to the transfer plate 210 .

Fixture transfer unit:

The jig transfer unit includes a transfer plate 210 , a jig transfer drive source 211 , a jig transfer belt 212 and a jig transfer head 213 .

The above-mentioned transfer plate 210 is vertically arranged on the base 1 at the end of the jig bin 201 . Both the jig transfer driving source 211 and the jig transfer belt 212 are disposed on the transfer plate 210 . The free end of the jig transfer driving source 211 is connected to the jig transfer belt 212 . The jig transfer belt 212 is horizontal and horizontal. The jig transfer head 213 is provided on the jig transfer belt 212 . The thickness of the jig transfer head 213 is smaller than that of the jig. The jig transfer driving source 211 can drive the jig transfer head 213 to push the jig away from the jig bin 201 along the lateral direction.

Upper silo 220:

The above-mentioned upper material bin 220 is arranged on the base 1 and is located on one side of the jig bin 201 . Both sides of the upper silo 220 are provided with two baffles. The spacing between the two baffle plates 2 is consistent with the width of the jig. The distance between the end of one baffle plate 2 and the transfer plate 210 is smaller than the thickness of the jig, and the distance between the end of the other baffle plate 2 and the transfer plate 210 is equal to the thickness of the jig. The jig transfer unit can move the jigs from the jig bin 201 to the loading bin 220 , and load the jigs in the loading bin 220 .

As a further improvement of the present invention, the above-mentioned upper bins 220 have at least two groups, and they are arranged on one side of the transfer plate 210 along the transverse direction. The distance between the end of the second baffle plate of the upper material bin 220 and the transfer plate 210 is equal to the thickness of the jig. Multiple feeding bins 220 can improve the feeding efficiency of the ceramic base strips; they can also be compatible with different specifications without adjusting the machine, and are easy to use.

Fixture positioning unit:

The jig positioning unit includes a positioning driving rod 230 , a positioning rotating shaft 231 , a positioning rod 232 and a positioning wheel 233 . Two positioning rotating shafts 231 are respectively arranged on both sides of the upper bin 220 . The positioning driving rod 230 and the positioning rod 232 are respectively arranged at the bottom end and the top end of the positioning rotating shaft 231 . The free ends of the two positioning driving rods 230 are both hinged on the positioning driving source. The two positioning rods 232 both point to the inside of the transfer plate 210 and the upper bin 220 . The free end of the positioning rod 232 is provided with a positioning wheel 233 . The axis of the positioning wheel 233 is horizontal. The positioning wheel 233 can simultaneously move toward the direction of the transfer plate 210 while positioning the drive source of the drive source, and finally squeeze on the jig so that the jig is firmly attached to the transfer plate 210 to realize the positioning of the jig. Facilitate the absorption of ceramic base strips.

Ejection unit:

The ejection unit includes a lifting drive source 240 , a lifting support 241 , a telescopic support 242 and a telescopic plug 243 .

The lifting drive source 240 is disposed at the bottom of the base 1 . The lifting bracket 241 is slidably arranged on the base 1 , and passes through the base 1 and the bottom of the upper material bin 220 sequentially from bottom to top. The lifting bracket 241 is connected to the free end of the lifting driving source 240 . A telescopic bracket 242 is provided at the top of the telescopic bracket 242 . A telescopic driving source is arranged in the telescopic bracket 242 . The telescopic plug 243 is arranged at the free end of the telescopic driving source. The expansion plug 243 can be inserted into the lifting port 102. After being inserted into the lifting port 102, the lifting drive source 240 drives the expansion plug 243 to rise, and the expansion plug 243 drives the lifting block 103 to rise. The height of the thickness of the base strip keeps the height of the uppermost ceramic base strip constant for easy absorption. The telescoping drive source can be a one-way cylinder.

Lower fixture unit:

The above-mentioned lower jig unit includes a backstop assembly 250 , a block 251 , an exit bracket 252 , an exit drive source 253 and an exit fork 254 .

The above-mentioned backstop assembly 250 is arranged on both sides of the upper bin 220 . The block 251 is slidably disposed in the upper bin 220 . The telescopic plug 243 and the block 251 are located on both sides of the backstop assembly 250 . The exit bracket 252 is arranged on the base 1 , and it and the upper material bin 220 are respectively located on two sides of the transfer plate 210 . The exit driving source 253 is disposed on the exit bracket 252 . The exit fork 254 is disposed at the free end of the exit driving source 253 and points to the stopper 251 . After the jig is emptied, the withdrawal drive source 253 drives the withdrawal fork 254 to push against the jig, so that the jig moves in the direction of the stopper 251, and stops after passing the backstop assembly 250, and the jig is stuck in the stopper by standing. Between the block 251 and the backstop assembly 250, the lower jig is realized.

As a further improvement of the present invention, the above-mentioned backstop assembly 250 includes a wedge and an elastic member. One end of the wedge is hinged on the second baffle, and an elastic member is arranged between the other end and the second baffle. The wedge surface of the wedge is vertical and faces the inner side of the transfer plate 210 and the upper material bin 220 .

As a further improvement of the present invention, the above-mentioned block is a POM block. Magnets are provided inside the POM block. The POM block is light in weight and will not damage the jig; the magnet can be absorbed in the feeding bin 220, so that the POM block has enough strength to keep the jig standing.

Referring to Figs. 7 to 10, the conveying mechanism 3 includes a feeding unit, a feeding head unit, a conveying unit and a guiding and screening unit.

Feeding unit:

The above-mentioned loading unit includes an adsorption strip 1 305 and an adsorption strip 2 306 each having at least two degrees of freedom in the horizontal direction and the vertical direction. The first suction strip 305 and the second suction strip 306 are arranged on the withdrawal bracket 252 in sequence along the horizontal direction and the vertical direction. The bottom of the adsorption strip 305 is provided with an inverted "V"-shaped notch. Both the notch and the bottom of the second adsorption strip 306 are provided with air holes. Adsorption strip one 305 can move the ceramic base strip from the jig to the beating head platform 310. When the absorption strip one 305 absorbs a new ceramic base strip, the absorption strip two 306 can press the ceramic base strip on the beating head platform 310. On the base strip; when the adsorption strip one 305 is ready to put a new ceramic base strip on the beating head platform 310, the adsorption strip two 306 can directly suck away the ceramic base strip on the beating head platform 310; , Complete the transfer of the ceramic substrate twice, with high efficiency, stability and reliability.

Specifically, a material loading drive source 300 is provided on the top of the withdrawal bracket 252 . The free end of the loading driving source 300 is provided with a horizontal driving assembly 301 . A loading bracket 302 is slidably disposed on the driving assembly 301 . A lifting drive source 303 is arranged vertically on the loading bracket 302 . The free end of the lifting drive source 303 is provided with a lifting bracket 304 . The first adsorption strip 305 and the second adsorption strip 306 are both arranged at the bottom of the lifting bracket 304 .

Feeding head unit:

The beating head unit includes a beating head platform 310 and a beating head knife 311 . The beating head platform 310 and the beating head knife 311 are both arranged on the base 1 . The beating head platform 310 is located below and parallel to the adsorption bar one 305 . The length of the beating head platform 310 in the transverse direction is consistent with the length of the ceramic base strip. There are two beating head knives 311 , which are respectively adjacent to two ends of the beating head platform 310 . After the adsorption strip 2 306 is pressed on the ceramic base strip on the beating head platform 310, the beating head knife 311 rises rapidly to knock off the head of the ceramic base bar, so that the ceramic base bars entering the follow-up process are all qualified products.

Delivery unit:

The above conveying unit includes a conveying driving source 320 , a conveying belt 321 and a limiting plate 322 .

The above-mentioned conveying driving source 320 and conveying belt 321 are both arranged on the base 1 . The free end of the transport driving source 320 is connected to the transport belt 321 . The conveyor belt 321 is located on one side of the beating head platform 310, and its conveying direction is along the transverse direction. Two limiting plates 322 are respectively arranged on both sides of the conveying belt 321 at the beating head platform 310 along the conveying direction. The two limiting plates 322 close together above the conveying belt 321 to form a conveying groove 323 . The distance between the limiting plate 322 and the upper surface of the conveyor belt is smaller than the thickness of the ceramic base strip. The width of the delivery groove 323 is not smaller than the width of the ceramic substrate. The above optimized structure can limit the longitudinal position of the ceramic base strips during transportation, make the direction of the ceramic base strips uniform, and prevent the ceramic base strips from detaching from the conveyor belt 321 while ensuring easy placement.

Guidance screening unit:

The above-mentioned guiding and screening unit includes a screening plate 330 , a triangular plate 331 and a sensor 337 .

The screening plate 330 includes a first screening plate parallel to the conveying direction and a second screening plate perpendicular to the conveying direction. The first screening plate is arranged on one side of the conveyor belt 321 . The second screening plate is longitudinally straddled above the conveyor belt 321 .

The triangular plate 331 is arranged on one side of the conveyor belt 321 and is opposite to the first screening plate. The triangular plate 331 is adjacent to the outlet of the conveying trough 323 , and the distance between the surface of the triangular plate 331 facing the outlet and the first screening plate gradually decreases along the conveying direction. The minimum distance between the triangular plate 331 and the first screening plate is not less than the width of the ceramic base strip. The triangular plate 331 can guide the direction of the ceramic substrate so that it is parallel to the conveying direction.

As a further improvement of the present invention, a sensor 337 is provided between the triangular plate 331 and the limiting plate 322 . The sensor 337 can detect whether the material is jammed between the triangular plate 331 and the limiting plate 322, so as to prevent the redundant ceramic substrate from entering the subsequent process.

Air holes 334 are opened on the side of the first screening plate. One side of the conveyor belt 321 is provided with a receiver 336 and a sensor 337 . Receiver 336 and sensor 337 are located where air hole 334 is located. When there are defective materials on the conveyor belt 321, such as reverse material or lack of material, the sensor 337 can detect the defective material, and blow it from the conveyor belt 321 into the material receiver 336 by the air hole 334 to complete automatic screening.

As a further improvement of the present invention, a lead-out surface 335 is provided on the end surface of the second screening plate. The lead-out surface 335 is gradually away from the centerline of the conveyor belt 321 along the conveying direction. The lead-out surface 335 can make the thick and defective material that cannot be completely blown out by the air hole 334 slide out naturally along it under the drive of the conveyor belt 321, thereby improving the sorting effect.

A discharge tongue 332 is provided on the second screening plate. The discharge tongue 332 and the first screening plate are respectively located on both sides of the second screening plate. The discharge tongue 332 is located above the conveying part of the next process. A discharge slot 3320 is defined at the bottom of the discharge tongue 332 . The discharge groove 3320 runs through the discharge tongue 332 and the second screening plate along the conveying direction, and its centerline is collinear with the centerline of the conveying groove 323 . The width of the drain groove 3320 is consistent with the width of the ceramic substrate. The discharge groove 3320 can highly determine the direction of the ceramic substrate, and naturally transition to the conveying part of the next process, so as to realize the seamless connection of the ceramic substrate in a specific direction.

As a further improvement of the present invention, a trumpet-shaped guiding groove 333 is provided at the end of the discharge groove 3320 on the side of the triangular plate 331 . The guiding groove 333 can ensure that the ceramic substrate can enter the discharge groove 3320 .

As a further improvement of the present invention, three sensors 337 are arranged above the first screening plate. The first sensor 337 is located behind the triangular plate 331 and is used for counting. The second sensor 337 is located behind the first sensor 337, and it is used to detect whether the ceramic substrate is reverse material. The third sensor 337 is located behind the second sensor 337, and the distance from the discharge groove 3320 is not less than the length of the ceramic substrate, which is used to detect whether the discharge groove 3320 is blocked.

11 to 13, the grain folding mechanism 4 includes a grain folding belt unit, a grain folding wheel unit, a supporting wheel unit, a material receiving unit, a cleaning unit, a tensioning unit and a metering unit.

Folded grain belt unit:

The grain folding belt unit includes a vertical plate 400 , a lower belt 401 , an upper belt 402 , a driven pulley 403 , a belt driving source 404 , a driving pulley 405 and a blocking pulley 406 .

The vertical board 400 is erected on the base 1 .

A plurality of driven wheels 403 are arranged on the vertical plate 400 , and the central axes of the driven wheels 403 are perpendicular to the vertical plate 400 . The lower belt 401 and the upper belt 402 are sheathed on two sets of driven wheels 403 respectively. The portion of the lower belt 401 and the portion of the upper belt 402 are parallel and adjacent to each other. The parallel portion of the lower belt 401 extends below the discharge slot 3320 and is adjacent to the discharge slot 3320 .

The drive pulley 405 and the belt drive source 404 are respectively arranged on both sides of the vertical plate 400 . The lower belt 401 and/or the upper belt 402 are arranged on the driving pulley 405 . The drive pulley 405 is connected to the belt drive source 404 . Belt drive source 404 is capable of driving lower belt 401 and/or upper belt 402 .

The blocking wheel 406 is arranged on the vertical plate 400 . The blocking wheel 406 is clamped on both sides of the lower belt 401 and the upper belt 402 . The blocking wheel 406 can limit the position of the belt to avoid slipping out.

Folding wheel unit:

The grain breaking wheel unit includes a grain breaking wheel 420 , a sliding shaft one 421 , a sliding groove one 422 and a positioning screw one 423 .

The first sliding slot 422 is set on the vertical plate 400 and is perpendicular to the parallel part of the lower belt 401 and the upper belt 402 . The first sliding shaft 421 is disposed in the first sliding groove 422 . The sliding shaft 1 421 is perpendicular to the vertical plate 400 , one end of which extends out of the sliding groove 1 422 , and the other end is provided with a grain folding wheel 420 . The positioning screw 1 423 is threaded on the back of the vertical plate 400 and is parallel to the sliding groove 1 422 . The end of the positioning screw 1 423 is arranged on the protruding end of the sliding shaft 421 . The central axis of the grain folding wheel 420 is perpendicular to the vertical plate 400 . The grain folding wheel 420 is located above the part of the upper belt 402 parallel to the lower belt 401 , and is pressed on the upper belt 402 . The grain folding wheel 420 makes the lower belt 401 and the upper belt 402 in an inverted triangle shape, and when the cutting position of the ceramic base strip passes, it will be broken under the pressure of the lower belt 401 and the upper belt 402 to complete the grain folding. The grain effect is good; the positioning screw 1 423 can adjust the position of the grain folding wheel 420 to adjust the pressing pressure, and is suitable for ceramic substrates of different specifications.

Support wheel unit:

The supporting wheel unit includes a supporting wheel 430 , a second sliding shaft 431 , a second sliding groove 432 and a second positioning screw 433 .

The above-mentioned sliding groove 2 432 is set on the vertical plate 400 and is parallel to the part where the lower belt 401 and the upper belt 402 are parallel. The second sliding shaft 431 is disposed in the second sliding groove 432 . The second sliding shaft 431 is perpendicular to the vertical plate 400, one end of which extends out of the second sliding groove 432, and the other end is provided with a supporting wheel 430. The positioning screw 2 432 is threaded on the back of the vertical plate 400 and is parallel to the sliding groove 2 432 . The end of the positioning screw 2 432 is arranged on the protruding end of the sliding shaft 431 . The central axis of the supporting wheel 430 is perpendicular to the vertical plate 400 . The supporting wheel 430 is supported under the part of the lower belt 401 parallel to the upper belt 402 . Adjusting the distance between the support wheel 430 and the grain-folding wheel 420 can adjust the bending length, so as to be suitable for ceramic base strips of different lengths, and prevent the support wheel 430 from prematurely displacing the ceramic base strips when they are too long. Broken to ensure the quality of broken grains.

Receiving unit:

The material receiving unit includes a material receiving protruding strip 440 , a material receiving box 441 and a material receiving baffle 442 . The material receiving convex strip 440 is arranged on the base 1 and is perpendicular to the surface of the vertical plate 400 . The material receiving box 441 is placed between the two material receiving protruding strips 440 , and is located below the downward turn of the lower belt 401 . The material receiving baffle 442 is arranged on the vertical plate 400 and is blocked on one side of the outlet of the lower belt 401 and the upper belt 402 . The material receiving box 441 can receive the ceramic base particles folded into granules; the material receiving baffle 442 can prevent the ceramic base particles from falling out of the material receiving box 441 .

Cleaning unit:

The cleaning unit includes an upper scraper 450 , a lower scraper 451 , a waste box 452 and a waste brush 453 .

The upper scraper 450 and the lower scraper 451 are both arranged on the vertical plate 400 , and their blade surfaces are respectively attached to the two belt surfaces of the lower belt 401 and the upper belt 402 . The upper scraper 450 and the lower scraper 451 can scrape off the dirt on the two surfaces of the two belts, so as to prevent the dirt squeezed into the belt due to pressure from damaging the ceramic base particles in the subsequent grain folding process.

The above-mentioned waste brush 453 is provided on the stand plate 400 . The scrap brush 453 is in contact with at least two opposite surfaces of the upper belt 401 and the lower belt 402 . The waste material brush 453 can brush away the tiny particles on the belt to further clean the belt.

The above-mentioned waste box 452 is arranged on the vertical plate 400 . A waste box 452 is located below the scraper and waste brush 453 . The waste box 452 is capable of collecting cleaned waste.

Tensioning unit:

The above-mentioned tensioning unit includes a telescopic rod 460 , a static tensioning wheel 461 , a tensioning driving source 462 and a dynamic tensioning wheel 463 .

The above-mentioned telescopic rod 460 is arranged on the vertical plate 400 through threads. The static tensioning wheel 461 is arranged on the free end of the telescoping rod 460 . The wheel surface of the static tensioner 461 pushes against the belt. By adjusting the extension length of the telescopic rod 460, the tension of the belt can be adjusted.

The above-mentioned tension drive source 462 is provided on the stand plate 400 . The dynamic tensioning wheel 463 is provided at the free end of the tensioning driving source 462 . The wheel face of the dynamic tensioner 463 pushes against the belt. The driving source 462 of the tensioning wheel can adjust the strength of the dynamic tensioning wheel 463 against the belt at any time, so as to dynamically adjust the tension of the belt.

Unit of measure:

The above metering unit includes a marking block 470 and a metering sensor 471 . A marking block 470 is provided on any driven wheel 403 . The metering sensor 471 is arranged on the vertical plate 400 and located at the marking block 470 . It measures the conveying distance and conveying speed of the belt.

Referring to FIGS. 1-2 , the controller 5 includes a touch panel 500 for setting and displaying operating parameters and an audible and visual alarm 501 for issuing alarm messages. The touch panel 500 is disposed on the base 1 . The sound and light alarm 501 is arranged on the touch panel 500 .

working principle:

Feeding:

A plurality of jigs are placed in the jig bin 201 along the longitudinal direction; the jig transfer head 213 transfers the jigs from the jig bin 201 to the loading bin 220 one by one.

After the fixture enters the loading bin 220, the fixture positioning unit will position the fixture; the telescopic plug 243 is inserted into the lifting port 102; the lifting drive source 240 drives the telescopic plug 243 to make the lifting block 103 rise step by step until all the ceramic base bars Complete loading;

The exit drive source 253 drives the exit fork 254 to push against the jig, so that the empty jig retreats between the backstop assembly 250 and the stopper 251, and the lower jig is completed.

delivery:

When the telescopic plugs 243 are ejected one by one from the ceramic base strips, the adsorption strip one 305 absorbs them one by one from the jig and places them on the feeding head platform 310 one by one; when the absorption strip one 305 absorbs the next ceramic base strip, The second adsorption strip 306 is pressed on the ceramic base strip on the beating head platform 310;

Driven by the conveyor belt 321, the ceramic base strip in the conveying trough 323 is transported in a specific direction; when passing through the triangular plate 331, the triangular plate 331 will initially guide the ceramic base strip; then reach the air hole 334, if it is a defective material, then The air hole 334 blows it off; the qualified ceramic base strip enters the discharge groove 3320, and falls to the conveying part of the next process after being guided.

Folded grains:

The belt drive source 404 drives the lower belt 401 or the upper belt 402 to rotate, and the lower belt 401 and the upper belt 402 rotate synchronously under the action of friction; the ceramic base strip is placed on the lower belt 401, and driven by the lower belt 401, the splint is maintained in the direction After the 481 guides, it is clamped between the lower belt 401 and the upper belt 402; when the ceramic base strip passes under the granulation wheel 420, the ceramic base strip is cracked into granules from the groove under the action of pressure, and the granulation is completed; The ceramic base grain after grain drops in the receiving box 441 from lower belt 401.

The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel points disclosed herein.

Claims (10)

1. The utility model provides a granule machine is rolled over to belt, its characterized in that includes the base, is arranged in following ceramic base strip ejecting feed mechanism in the tool, is used for taking out ceramic base strip and to its stub bar and lead the conveyor of screening, be used for rolling over the granule mechanism of book into ceramic base strip and be used for controlling the controller of each mechanism cooperation work, feed mechanism, conveyor, book a granule mechanism and controller all set up on the base, conveyor is located one side of feed mechanism, roll over granule mechanism including having the angle of buckling and can the package clamp the belt of carrying ceramic base strip, the belt continues to set up the discharge gate department at conveyor.

2. The belt granulator of claim 1, wherein the granulator comprises a granulator wheel unit disposed on the base for pressing the belt to form a bending angle, the granulator wheel unit being capable of breaking the ceramic-based strip wrapped in the belt into granules along the cutting position.

3. The belt folding machine of claim 2, wherein the folding belt unit comprises a vertical plate disposed on the base, the vertical plate is disposed with a lower belt and an upper belt which are partially parallel and adjacent to each other, the folding wheel unit comprises a folding wheel disposed on the vertical plate, and the folding wheel is located above the parallel portion of the upper belt and the lower belt and presses on the upper belt.

4. The belt granulator of claim 3, wherein the granulator wheel unit comprises a first sliding groove formed in the vertical plate, a first sliding shaft is disposed in the first sliding groove, the granulator wheel is disposed at one end of the first sliding shaft, a first positioning screw is disposed at the other end of the first sliding shaft, and the first positioning screw is mounted on the vertical plate through threads.

5. The belt folding machine of any one of claims 2-4, wherein said folding mechanism includes a support wheel unit for adjusting the belt folding length.

6. The belt folding machine of claim 5, wherein the supporting wheel unit comprises a supporting wheel, a second sliding shaft, a second sliding groove and a second positioning screw, the second sliding groove is formed in the vertical plate, the second sliding shaft is arranged in the second sliding groove, the second sliding shaft is perpendicular to the vertical plate, one end of the second sliding shaft extends out of the second sliding groove, the other end of the second sliding shaft is provided with a supporting wheel, the second positioning screw is arranged on the back of the vertical plate through threads and is parallel to the second sliding groove, the end of the second positioning screw is arranged on the end portion of the second sliding shaft, the central axis of the supporting wheel is perpendicular to the vertical plate, and the supporting wheel is supported below the belt and is close to the folding wheel unit.

7. The belt granulator of claim 1, wherein the feeding mechanism comprises an upper jig unit for placing full jigs side by side, a jig transferring unit for transferring jigs, an upper bin for placing jigs to be taken and empty jigs, an ejecting unit for ejecting ceramic base strips in the jigs, and a lower jig unit for moving empty jigs from the station to be taken to the station of empty jigs.

8. The belt granulator of claim 7, wherein the upper jig unit comprises a jig bin disposed on the base, a jig conveying belt disposed at the bottom of the jig bin, and a jig conveying driving source disposed at one side of the jig bin, and a free end of the jig conveying driving source is connected to the jig conveying belt; the jig transferring unit comprises a transferring plate which is arranged on the base and is positioned at the end part of the jig bin, a jig transferring driving source and a horizontal jig transferring belt are arranged on the transferring plate, the free end of the jig transferring driving source is connected with the jig transferring belt, and a jig transferring head is arranged on the jig transferring belt; the upper bin is arranged on the base and is positioned on one side of the jig bin; the ejection unit comprises a lifting driving source, a telescopic driving source and a telescopic plug, the lifting driving source is arranged at the bottom of the base, the telescopic driving source is horizontally arranged at the free end of the lifting driving source, the telescopic plug is arranged at the free end of the telescopic driving source, and the telescopic plug is positioned above the upper storage bin; the tool unit includes contrary subassembly, dog, withdraws from the driving source and withdraws from the fork down, contrary subassembly setting is in the both sides of last feed bin contrary, the dog slides and sets up in last feed bin, withdraw from the driving source setting on the base, the withdrawal fork sets up at the free end of withdrawing from the driving source, the withdrawal fork is to the dog.

9. The belt granulator of claim 1 wherein the conveyor comprises a feeding unit for taking the ceramic base strip out of the jig, a heading unit for removing the ceramic base strip heading, a conveyor unit for conveying the heading, and a guide screening unit for guiding and screening the ceramic base strip.

10. The belt granulator of claim 9 wherein the feeding unit comprises a first suction strip and a second suction strip both disposed on the base and having at least two degrees of freedom; the material beating head unit comprises a material beating head platform and two material beating head cutters, wherein the material beating head platform is arranged on the base, and the two material beating head cutters are respectively close to two ends of the material beating head platform; the conveying unit comprises a conveying belt parallel to the first adsorption strip, and the conveying belt and the material beating head platform are both positioned below the first adsorption strip and the second adsorption strip; the guide screening unit comprises a screening plate and a triangular plate, the screening plate comprises a first screening plate parallel to the conveying direction and a second screening plate perpendicular to the conveying direction, the first screening plate is arranged on one side of the conveying belt, an air hole is formed in the first screening plate, the second screening plate is longitudinally arranged above the conveying belt in a crossing mode, a discharge tongue extending out of the conveying belt is arranged on the second screening plate, a discharge groove is formed in the bottom of the discharge tongue and the bottom of the second screening plate, and the triangular plate is arranged on one side of the head end of the first screening plate.