CN209778772U - grease extraction system of animal oil - Google Patents
grease extraction system of animal oil Download PDFInfo
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- CN209778772U CN209778772U CN201920426309.5U CN201920426309U CN209778772U CN 209778772 U CN209778772 U CN 209778772U CN 201920426309 U CN201920426309 U CN 201920426309U CN 209778772 U CN209778772 U CN 209778772U
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Abstract
The utility model relates to a grease extraction system of animal oil, which comprises a pretreatment unit for pretreating raw grease, an oil boiling unit, a squeezing unit and an oil tank, wherein the pretreatment unit comprises a unpacking mechanism, a disintegrating mechanism and a pre-dissolving mechanism for pre-dissolving the meat after disintegration, and the unpacking mechanism, the disintegrating mechanism and the pre-dissolving mechanism are sequentially arranged in a closed cavity; the oil boiling unit is communicated with the pre-dissolving mechanism through a vacuum pumping pipe; the grease extraction system also comprises an air extraction unit which is respectively communicated with the pretreatment unit, the oil boiling unit and the squeezing unit and can respectively extract the air in each unit; the purifying unit is used for purifying the gas. The utility model discloses an increase the thermosol and handled and reduced the required temperature of the direct system of enduring of frozen article, practiced thrift energy resource consumption, the oil yield is high simultaneously, do not have environmental pollution basically, workman intensity of labour is little.
Description
Technical Field
The utility model relates to a grease extraction system of animal oil.
Background
At present, in the process of extracting animal oil, oil contained in animal fat tissues is mainly extracted, and specifically, the animal oil such as lard, beef tallow, mutton fat and the like is extracted.
Compared with common vegetable oil, the animal oil has irreplaceable special flavor, and can promote appetite of people. They have been used as edible oil for many years, provide energy and nutrition (such as cholesterol) required by growth and development for human bodies, contain a plurality of fatty acids, have equivalent content of saturated fatty acids and unsaturated fatty acids in some animal fat, have higher nutritional value, can provide extremely high calorie, and are particularly suitable for people in cold regions to eat. In addition, fat-soluble vitamin A, D, E, K and carotene are absorbed and utilized only by using fat as a medium. Research shows that when only vegetable oil is eaten without being eaten by animal oil such as lard, the ingested excessive unsaturated fatty acid is easy to be oxidized in vivo, and then a large amount of free radicals are generated, and the oxygen radicals can erode cells to damage DNA, so that cell mutation is caused, and even cancer is caused. Therefore, animal fat and oil are also indispensable nutrient substances for human bodies.
Animal fat is mainly derived from fat tissue obtained by slaughtering and cutting animals, but most of the fat tissue is associated with protein and water. The main methods currently applied to the extraction of the industrial animal fat comprise: direct heating and cooking method, and steaming and cooking method.
The direct heating and boiling method, also called boiling method, releases the grease from adipose tissue cells by heating, which is divided into dry boiling and wet boiling, and has the advantages that after the animal tissue is boiled at high temperature, lipase and oxidase in the tissue can be completely destroyed, even if a small amount of residue exists, the grease can not be rancid, so the method is considered to be a perfect processing method in terms of hygiene.
The specific decocting method comprises dry decocting and wet decocting, wherein the dry decocting is carried out under normal pressure, vacuum and pressure without adding water or water vapor in the processing process. Wet cooking is where the adipose tissue is heated in the presence of moisture, usually at a lower temperature than the dry method. The heat sources of the cooking method are mainly used for direct fire heating, heat transfer oil heating and steam heating, the direct fire heating has great pollution to the atmospheric environment and great harm to operators, and the heat transfer oil heating is facing the trend of being rejected in the field of food processing today when emphasizing food safety. The grease extracting system (device) mainly comprises a cylindrical oil boiling pot, sealing heads are arranged above and below the oil boiling pot, meanwhile, a jacket is arranged on the periphery of the oil boiling pot, a heat exchange coil is arranged in the oil boiling pot, a wing-shaped stirring device is arranged in the oil boiling pot, and the heat transfer effect of materials is good under the stirring effect. When the oil boiling pot is adopted for boiling, the following defects exist:
1. The oil yield is not high, can not fully extract the grease in the adipose tissue, the fine system technology of stewing of effect also can only extract 60 ~ 70% grease in the adipose tissue, when wanting to improve the oil yield again, must improve heating temperature, prolong heating time, this is very uneconomical economically, great increase manufacturing cost, and make solid residue degeneration very severe, the tissue coking, the nutritive value of solid sediment has been reduced, it is most important that the grease that makes the extraction is under long-time high temperature condition, partial fat can decompose, free fatty acid volume in the grease increases, acid value and peroxide value increase very fast, reduce under the quality of grease is serious.
The method has the advantages of high environmental pollution, high pollution and poor operating environment of workers, and can generate certain waste water and a large amount of waste gas regardless of a dry method or a wet method.
And the labor intensity of workers is high.
A boiling method for extracting fish oil or its internal organs includes such steps as mixing animal fat tissue with water, heating for boiling, extracting oil, separating liquid to obtain oil, and discharging waste water. Although the technological conditions of the cooking method are easy to control, simple and practical, the method has obvious defects of low extraction rate, lower oil yield than that of the cooking method, large waste water amount, large waste gas amount and great environmental protection pressure. The temperature is difficult to control when extracting oil by a cooking method, and the quality of grease is affected.
In summary, the current methods for extracting animal oil have the same disadvantages, namely low oil yield, large environmental pollution, high labor intensity of workers, and the like.
The prior extraction process generally finishes extracting the oil in the animal fat tissue in an oil boiling pot, the oil boiling pot has limited extraction capability when being boiled or steamed, the oil yield can only reach 60-70 percent at most under technical and economic conditions without further extraction, and the part of the oil without extraction is wasted in vain no matter the extracted animal oil is used as food or feed or industrial application.
The existing extraction process, no matter adding water or steam into an oil boiling pot, the animal fat tissue raw material contains a large amount of moisture, when oil and slag are separated, the oil and solid slag contain a large amount of moisture, and a large amount of moisture can be directly discharged.
According to the existing extraction process, feeding, oil discharging and slag discharging of an oil boiler are realized, a feeding cover and a discharging door of the oil boiler are manually operated, even the conveying of materials in a workshop is manually operated, some oil boilers are in a mouth dripping type and still need manual stirring by workers, some oil boilers are heated by coal combustion, the workload is increased, and the labor intensity of the workers is generally high.
Disclosure of Invention
the utility model aims to solve the technical problem that overcome prior art not enough, provide a grease extraction system of modified animal oil.
In order to solve the technical problem, the utility model discloses take following technical scheme:
A grease extraction system for animal oil comprises a pretreatment unit for pretreating raw grease, an oil boiling unit, a squeezing unit and an oil tank, wherein the pretreatment unit comprises a unpacking mechanism, a disintegrating mechanism and a pre-dissolving mechanism for pre-dissolving disintegrated meat, and the unpacking mechanism, the disintegrating mechanism and the pre-dissolving mechanism are sequentially arranged in a closed cavity; the oil boiling unit is communicated with the pre-dissolving mechanism through a vacuum pumping pipe; the grease extraction system also comprises an air extraction unit which is respectively communicated with the pretreatment unit, the oil boiling unit and the squeezing unit and can respectively extract the air in each unit; the purifying unit is used for purifying the gas.
Preferably, the pre-dissolving mechanism comprises a pre-dissolving tank, a stirring unit positioned in the pre-dissolving tank, and an oil path for communicating an oil path of the oil decocting unit with the pre-dissolving tank or/and adding animal oil into the pre-dissolving tank from the outside.
According to a specific implementation and preferred aspect of the present invention, the oil boiling unit comprises an oil boiling pan having a feed inlet, an oil outlet, and a slag outlet; the heating device is positioned in the oil boiling pot; the stirring shaft is arranged in the oil boiling pot and is arranged along the height direction of the stirring shaft; the blades are fixedly arranged on the stirring shaft; the driving motor is used for driving the stirring shaft to rotate; and the separation component is arranged in the oil pan and can separate oil from oil residue.
Preferably, the separation assembly comprises a grid plate horizontally arranged in the oil pan, a slag discharge pipeline and a slag discharge valve, wherein the slag discharge pipeline is used for discharging separated oil slag from a slag outlet, a notch is formed in the grid plate, the grid plate is located below the blade, and the slag discharge pipeline is communicated with the notch.
Preferably, the periphery of the oil decocting pot is also provided with a jacket which can be filled with a medium to heat or preserve heat or reduce temperature of the oil decocting pot.
Preferably, the heating device comprises a heating coil which is spiral along the height direction of the oil boiler.
According to the utility model discloses a still another concrete implementation and preferred aspect, squeeze the unit and include the squeezer with arranging the sediment pipeline and be linked together, grease extraction system still includes the filter that is linked together with the oil-out of squeezer and the oil-out of oil decocting unit, and wherein the oil after the filtration flows to the oil tank through the oil pipe.
Preferably, the grease extraction system further comprises a meat residue processing unit communicated with the slag outlet of the squeezer, and the air extraction unit is communicated with the meat residue processing unit.
Preferably, the meat dreg processing unit comprises a cooling assembly, a dispersing assembly and a packing assembly which are sequentially arranged, wherein the meat dreg is crushed into blocks by the dispersing assembly, and the block-shaped meat dreg is collected and packed by the packing assembly.
In addition, the squeezer is the screw oil press, and it has the multiunit to decoct oil unit, and the squeezer still includes respectively with the meat sediment pipeline and the meat sediment of the slag notch intercommunication of a plurality of oil decocte pots assemble the hopper.
Due to the implementation of the above technical scheme, compared with the prior art, the utility model have the following advantage:
The utility model discloses an increase the thermosol and handled and reduced the required temperature of the direct system of enduring of frozen article, practiced thrift energy resource consumption, the oil yield is high simultaneously, do not have environmental pollution basically, workman intensity of labour is little.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of the grease extraction system of the present invention;
Fig. 2 is a schematic structural view of the oil boiling unit of the present invention;
Wherein: 1. a pre-processing unit; 10. a bag disassembling mechanism; 11. a disintegrating mechanism; 12. a pre-dissolving mechanism; 120. a pre-dissolving tank; 121. an oil path; 2. an oil boiling unit; 200. cooking oil; 201. a stirring shaft; 202. a blade; 203. a drive motor; 204. a grid plate; 205. a slag discharge pipeline; 206. a slag discharge valve; 207. a jacket; 208. a manhole; 209. a compressed air interface; 210. a thermometer; 211. a pressure gauge; 212. a support leg; a. a feed inlet; b. an oil outlet; c. a slag outlet; d. a notch; 3. a press unit; 30. a meat dreg pipeline; 31. a meat residue gathering hopper; 32. a press; 4. a meat residue processing unit; 40. a cooling assembly; 41. a dispersion assembly; 42. a packaging component; 5. an air extraction unit; 6. a purification unit; 7. an oil tank; 8. and (3) a filter.
Detailed Description
Referring to fig. 1, the oil extraction system according to the present embodiment includes a pretreatment unit 1 for pretreating raw oil, an oil decocting unit 2 and a squeezing unit 3, a meat residue treatment unit 4, an air extraction unit 5 respectively connected to the above units (the pretreatment unit 1, the oil decocting unit 2, the squeezing unit 3 and the meat residue treatment unit 4), a purification unit 6 for purifying air, and an oil tank 7.
Specifically, the pretreatment unit 1 includes a unpacking mechanism 10, a disintegrating mechanism 11, and a pre-dissolving mechanism 12 for pre-dissolving the disintegrated meat, which are sequentially disposed.
As for the unpacking mechanism 10, mainly, the outer package for packing raw fat (meat) is automatically dismantled, and as for the disintegrating mechanism 11, mainly, the dismantled meat is disintegrated, which are common devices in the art, and will not be described in detail herein.
And aiming at the pre-dissolving mechanism 12, the animal meat frozen after being crushed is mainly dissolved, and then the animal meat is fully mixed and dissolved under the state that the animal oil is added to the outside, so that the temperature required by directly decocting frozen products is reduced, and the energy consumption is saved.
Specifically, the pre-dissolving mechanism 12 includes a pre-dissolving tank 120, a stirring unit (not shown in the figure) located in the pre-dissolving tank 120, and an oil path 121 for communicating an oil path of the oil decocting unit 2 with the pre-dissolving tank 120 or/and adding animal oil into the pre-dissolving tank 120 from the outside.
It should be noted that when the oil boiling unit 2 is in oil boiling, the boiled animal oil part can be pumped to the pre-dissolving tank 120 to improve the pre-dissolving effect; when the oil boiling unit 2 is not in operation, the animal oil is added into the pre-dissolving tank 120 by an external oil pipe according to actual needs for pre-dissolving.
As shown in fig. 2, the oil boiling unit 2 includes an oil boiling pan 200 having a feed inlet a, an oil outlet b, and a slag outlet c; a heating device (not shown) located in the oil boiler 200; a stirring shaft 201 arranged in the oil boiling pot 200 along the height direction thereof; blades 202 fixedly arranged on the stirring shaft 201; a driving motor 203 for driving the stirring shaft 201 to rotate; a grid plate 204 which is arranged in the oil-boiling pan 200 and can separate oil from oil residue, and a slag discharge pipeline 205 and a slag discharge valve 206 which are used for discharging the separated oil residue from a slag outlet c, wherein the grid plate 204, the slag discharge pipeline 205 and the slag discharge valve 206 form a separation component for separating oil from meat residue.
specifically, the material after hot melting is sucked and delivered to the oil decocting pot 200 through a vacuum tube (vacuum-pumping mode), the periphery of the grid plate 204 is in overall contact with the circumferential inner wall of the oil decocting pot 200, and the grid plate 204 is located below the blades 202.
The grid plate 204 is fixedly arranged on the inner wall of the oil boiler 200 and is horizontally arranged. Meanwhile, a gap d is arranged on the grid plate 204, the slag discharge pipeline 205 is communicated with the gap d, and after the slag discharge valve 206 is opened, the slag is discharged from the slag discharge pipeline 205, wherein the slag discharge valve 206 is a pneumatic control valve.
Further, still be equipped with in the periphery of oil boiler 200 and let in the cover 207 that presss from both sides that the medium heated or kept warm or cooled down to oil boiler 200 to effectual temperature in the regulation oil boiler 200 improves the oil yield.
In this embodiment, the bottom of the oil boiler 200 is in an arc shape recessed toward the ground, and the oil outlet b is located at the lowest position of the bottom of the arc oil boiler 200. The heating means comprise a heating coil (not shown, but not conceivable) that is helical along the height of the oil boiler 200.
Further, a manhole 208, a compressed air port 209, a thermometer 210, and a pressure gauge 211 are provided at the top of the oil boiler 200, and a support leg 212 is provided at the bottom of the oil boiler 200.
Specifically, the oil decocting unit 2 has three groups, that is, three oil decocting pots 200, and the squeezing unit 3 includes a meat residue pipeline 30, a meat residue collecting hopper 31, and a squeezer 32, which are respectively communicated with the residue discharge pipelines 205 of the oil decocting pots 200 one by one.
In this example, the press 32 is a screw press (which is a conventional apparatus in the art and will not be described in detail herein), and can achieve continuous production and reduce the oil content of the solid oil residue.
The fat extraction system further comprises a filter 8 in communication with the oil outlet of the press 32 and the oil outlet of the oil boiling unit 2, wherein the filtered oil flows through an oil pipe to the oil tank 7.
The meat dreg processing unit 4 comprises a cooling component 40, a dispersing component 41 and a packing component 42 which are arranged in sequence, wherein the meat dreg is broken into blocks (such as dreg cakes in common) by the dispersing component 41, and the meat dreg in blocks is collected and packed by the packing component 42.
The pumping unit 5 is implemented by a pumping pump commonly used in the art, and the pumping of the gas is also a conventional device, and is not described in detail herein.
The purification unit 6 is used to purify the extracted gas for pollution-free discharge, and is a conventional apparatus, and will not be described in detail herein.
Adopt the utility model discloses a full automatic animal oil extraction system, it has following advantage:
1) The oil and the residue can be separated by the grid plate of the oil extraction system, and the solid oil residue is adjusted to the pressing condition suitable for the oil press, so that the oil press can further press oil conveniently.
) The novel production line (extraction system) that the system of decocting earlier the back squeezes, full automatic control system, totally enclosed production improves the oil yield as far as possible, and the oil yield can reach more than 90 ~ 95%, uses the screw oil press, can realize continuous type production, reduces solid oil residue oiliness to the cake form solid sediment after squeezing is the fritter form, is convenient for follow-up processing to the solid sediment and utilizes.
) Novel production line does not have waste water discharge, does not have waste gas basically, totally enclosed production to under the processing of the unit of bleeding, collect whole gas concentration that carries fat in-process production, and through purification treatment, make the sanitation of whole workshop better, pollute for a short time.
) The direct required temperature of system of stewing of frozen product has been reduced through increasing the thermosol and handling, has practiced thrift the energy resource consumption, and the oil yield is high simultaneously, as long as 1 ~ 2 people are monitored on duty during production moreover, the operation of material is totally by mechanical operation, does not need the physical labor of big intensity, therefore workman intensity of labour is very little, and female worker also can operate.
the present invention has been described in detail, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the same, and the scope of the present invention is not limited thereto, and the present invention is not limited to the above-mentioned embodiments, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the scope of the present invention.
Claims (10)
1. An oil extraction system of animal oil comprises a pretreatment unit for pretreating raw oil, an oil boiling unit, a squeezing unit and an oil tank, wherein the pretreatment unit comprises a bale breaking mechanism and a disintegrating mechanism,
The method is characterized in that: the pretreatment unit also comprises a pre-dissolving mechanism for pre-dissolving the disintegrated meat, wherein the unpacking mechanism, the disintegrating mechanism and the pre-dissolving mechanism are sequentially arranged in the closed cavity; the oil boiling unit is communicated with the pre-dissolving mechanism through a vacuum pumping pipe;
the grease extraction system also comprises an air extraction unit which is respectively communicated with the pretreatment unit, the oil boiling unit and the squeezing unit and can respectively extract the air in each unit; the purifying unit is used for purifying the gas.
2. The system for extracting oil from animal oil according to claim 1, wherein: the pre-dissolving mechanism comprises a pre-dissolving tank, a stirring unit positioned in the pre-dissolving tank, and an oil path used for communicating the oil path of the oil decocting unit with the pre-dissolving tank or/and adding animal oil into the pre-dissolving tank from the outside.
3. The system for extracting oil from animal oil according to claim 1, wherein: the oil boiling unit comprises an oil boiling pot with a feed inlet, an oil outlet and a slag outlet; the heating device is positioned in the oil boiling pot; the stirring shaft is arranged in the oil boiling pot and is arranged along the height direction of the oil boiling pot; the blades are fixedly arranged on the stirring shaft; the driving motor is used for driving the stirring shaft to rotate; and the separation component is arranged in the oil pan and can separate oil from oil residue.
4. the system for extracting oil from animal oil according to claim 3, wherein: the separation component comprises a grid plate horizontally arranged in the oil pan, a slag discharge pipeline and a slag discharge valve, wherein the slag discharge pipeline is used for discharging separated oil slag from the slag outlet, a gap is formed in the grid plate, the grid plate is positioned below the blades, and the slag discharge pipeline is communicated with the gap.
5. The system for extracting oil from animal oil according to claim 4, wherein: the periphery of the oil boiling pot is also provided with a jacket which can be filled with a medium to heat or preserve heat or reduce temperature of the oil boiling pot.
6. The system for extracting oil from animal oil according to claim 3, wherein: the heating device comprises a spiral heating coil along the height direction of the oil boiling pot.
7. The system for extracting oil from animal oil according to claim 4, wherein: the squeezing unit comprises a squeezing machine communicated with the slag discharge pipeline, the grease extraction system further comprises a filter communicated with an oil outlet of the squeezing machine and an oil outlet of the oil boiling unit, and filtered oil flows to the oil tank through an oil pipe.
8. The system for extracting oil from animal oil according to claim 7, wherein: the grease extraction system still include with the meat sediment processing unit that the slag notch of squeezer is linked together, the unit of bleeding with meat sediment processing unit is linked together.
9. The system for extracting oil from animal oil according to claim 8, wherein: meat sediment processing unit is including setting gradually cooling module, dispersion subassembly, packing subassembly, wherein by dispersion subassembly is broken into the cubic with the meat sediment, the subassembly of packing is collected and is packed the cubic meat sediment.
10. The system for extracting oil from animal oil according to claim 7, wherein: the squeezer be the oil expeller, the unit of cooking oil have the multiunit, the squeezer still including respectively with the meat sediment pipeline and the meat sediment of the slag notch intercommunication of a plurality of oil cooking pots assemble the hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920426309.5U CN209778772U (en) | 2019-03-29 | 2019-03-29 | grease extraction system of animal oil |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920426309.5U CN209778772U (en) | 2019-03-29 | 2019-03-29 | grease extraction system of animal oil |
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| CN209778772U true CN209778772U (en) | 2019-12-13 |
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| CN201920426309.5U Active CN209778772U (en) | 2019-03-29 | 2019-03-29 | grease extraction system of animal oil |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113980737A (en) * | 2021-11-25 | 2022-01-28 | 王勇 | Continuous production process of animal fat |
| CN116162508A (en) * | 2023-01-05 | 2023-05-26 | 诸城市鑫盛源机械有限公司 | Novel environmental protection innocent treatment high temperature sterilization smelts chemical kettle |
-
2019
- 2019-03-29 CN CN201920426309.5U patent/CN209778772U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113980737A (en) * | 2021-11-25 | 2022-01-28 | 王勇 | Continuous production process of animal fat |
| CN116162508A (en) * | 2023-01-05 | 2023-05-26 | 诸城市鑫盛源机械有限公司 | Novel environmental protection innocent treatment high temperature sterilization smelts chemical kettle |
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