CN209775166U - full-automatic glass processing assembly line - Google Patents
full-automatic glass processing assembly line Download PDFInfo
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- CN209775166U CN209775166U CN201822151165.5U CN201822151165U CN209775166U CN 209775166 U CN209775166 U CN 209775166U CN 201822151165 U CN201822151165 U CN 201822151165U CN 209775166 U CN209775166 U CN 209775166U
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- 239000011521 glass Substances 0.000 title claims abstract description 79
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 40
- 238000001514 detection method Methods 0.000 claims abstract description 30
- 239000013307 optical fiber Substances 0.000 claims abstract description 23
- 238000007664 blowing Methods 0.000 claims abstract description 15
- 238000012546 transfer Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000001816 cooling Methods 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 2
- 238000007688 edging Methods 0.000 abstract description 10
- 238000007689 inspection Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The utility model relates to a full-automatic glass processing assembly line, including glass inspection platform, first cutting machine, second cutting machine, first edging machine, transfer table, second edging machine and the drying-machine of arranging in proper order, above-mentioned equipment is L type and distributes. The glass detection table has the glass length, width and thickness detection functions. The axis of a first saw blade of the first cutting machine is parallel to the advancing direction of the glass detection table; the axis of a second saw blade of the second cutting machine is perpendicular to the advancing direction of the glass detection table. The front ends of one sides of the two cutting machines are provided with optical fiber switches. The first edge grinding machine and the second edge grinding machine are double edge grinding machines; the double-edge grinding machine comprises two working tables on two sides, each working table is provided with a row of grinding wheels, and a third optical fiber switch and an air blowing pipe are arranged at the front end of one working table; the air blowing pipe is positioned beside the third optical fiber switch and is aligned with the glass, and is used for removing water drops on the glass. The utility model discloses degree of automation is high, is favorable to reducing the labour cost, improves work efficiency.
Description
Technical Field
The invention relates to the field of glass production equipment, in particular to a full-automatic glass processing assembly line.
Background
the glass production also needs to be carried out with the working procedures of cutting, edging, cleaning and the like. Early glass processing manufacturers generally performed a plurality of separate and independent processing devices, and performed a cutting process, an edge grinding process, and the like in different areas, thereby increasing the transportation cost in a production area, increasing the floor area of the devices, increasing the labor intensity, and reducing the production efficiency.
Chinese patent 2015208347655 discloses a glass is with examining test table, should examine test table including the input station that is used for glass to carry and fix a position, a lift conveying platform for glass location, a detection device who is used for glass data detection width respectively, length detection device and thickness detection device, and be used for the acceleration of carrying glass to wait for the platform, it is equipped with to examine test table crossbeam and examine test table measurement to examine on examining test table, lift conveying platform sets up in the input station, width detection device, length detection device and thickness detection device set up respectively in the input station top, it sets up in the input station rear end to wait for the platform with higher speed, glass to be processed places on examining test table input station, carry to width detection device, length detection device and thickness detection mark back through lift conveying platform and input station cooperation, measure the length width thickness data that obtains glass, the glass after the glass transport waits for the platform with higher speed. This patent still discloses an install glass with full automatic processing production line who examines test table, including bilateral edging machine, transfer table, and bilateral edging machine No. two. The production line can only carry out edging, but in the actual production process, the glass needs to be cut into glass with equal specification before edging, so the production line still cannot be used for full-automatic processing of the glass.
Disclosure of Invention
the invention aims to overcome the defects and provide a full-automatic glass processing assembly line with high efficiency and high precision.
In order to achieve the purpose, the technical solution of the invention is as follows: full-automatic glass processing assembly line, including glass who arranges in proper order examines test table, first cutting machine, second cutting machine, first edging machine, transfer table, second edging machine and drying-machine, above-mentioned equipment is L type distribution, and the transfer table is used for the department of buckling. The glass detection table has the glass length, width and thickness detection functions. The first cutting machine comprises a first portal frame and a first walking seat which moves on the portal frame, the first walking seat is provided with a first spindle motor and a first cooling mechanism, the first spindle motor is provided with a first saw blade, and the axis of the first saw blade is parallel to the advancing direction of the glass detection table; the front end of one side of the first cutting machine is provided with a first optical fiber switch. The second cutting machine comprises a second portal frame and two second travelling seats which move on the portal frame, each second travelling seat is provided with a second spindle motor and a second cooling mechanism, each second spindle motor is provided with a second saw blade, and the axis of each second saw blade is perpendicular to the advancing direction of the glass detection table; and a second optical fiber switch is installed at the front end of one side of the second cutting machine. The first edge grinding machine and the second edge grinding machine are double edge grinding machines; the double-edge grinding machine comprises two working tables on two sides, each working table is provided with a row of grinding wheels, and a third optical fiber switch and an air blowing pipe are arranged at the front end of one working table; the air blowing pipe is positioned beside the third optical fiber switch and is aligned with the glass, and is used for removing water drops on the glass. The transfer table is used for carrying out 90-degree rotation on the glass, and comprises a third portal frame and a drying device arranged above the portal frame.
Preferably, two transmission belts are arranged between the two working tables of the double-edge grinding machine, a row of rollers are arranged between the two transmission belts, and the rollers are flush with the transmission belts.
Preferably, the front end of each workbench is provided with a lifting cylinder, and a piston rod of each lifting cylinder is provided with a pressing wheel; the air blowing pipe and the air inlet pipe of the lifting cylinder beside the air blowing pipe share the same air source.
preferably, the workbench is provided with a liftable conveying belt, and the conveying belt are arranged correspondingly.
Preferably, the transfer table comprises a fixed frame and a movable frame, the fixed frame is provided with a plurality of conveying rollers, and the movable frame is provided with a plurality of conveying belts; the conveying belt extends from one end of the fixing frame and is adjacent to the first edge grinding machine; the movable frame is controlled to lift by a steering cylinder.
Preferably, a plurality of rows and a plurality of columns of movable feet are fixed below the movable frame, and the movable feet are sleeved in the guide seat of the fixed frame in a sliding manner; a swing rod is correspondingly arranged below each movable foot; one ends of the swing rods in the same row are connected to the same straight rod, and the other ends of the swing rods are hinged to the fixed frame; the linkage rod is further included, and all the straight rods are connected with the linkage rod through connecting rods; and a piston rod of the steering cylinder is fixedly connected with one connecting rod.
Preferably, the bottom end of the movable foot is fixed with a supporting plate.
By adopting the technical scheme, the invention has the beneficial effects that: the invention firstly uses a glass detection table to automatically detect the length, width and thickness of the glass, then sequentially cuts four edges of the glass by two cutting machines to meet the specification requirements of products, then uses two double edge grinding machines to carry out edge grinding, and finally sends the glass into a dryer to be dried. The front ends of the cutting machine and the edge grinding machine are provided with the optical fiber switches, so that the induction sensitivity is high, and the precision of a product is effectively guaranteed. The front end of the edge grinding machine is additionally provided with the air blowing pipe matched with the optical fiber switch, so that the interference of the cooling liquid on the glass is effectively avoided.
Drawings
FIG. 1 is a structural distribution diagram of the present invention;
FIG. 2 is a schematic structural view of a first cutting machine;
FIG. 3 is a schematic structural view of a second cutting machine;
FIG. 4 is a schematic structural view of a double edge grinding machine;
FIG. 5 is a schematic structural diagram of a transfer table;
FIG. 6 is a schematic structural diagram of a drying apparatus;
Description of the main reference numerals: (1, glass detection table; 2, first cutting machine; 21, first portal frame; 22, first walking seat; 23, first spindle motor; 24, first saw blade; 25, first cooling mechanism; 26, first optical fiber switch; 3, second cutting machine; 31, second portal frame; 32, second walking seat; 33, second spindle motor; 34, second saw blade; 35, second cooling mechanism; 36, second optical fiber switch; 4, first edging machine; 41, workbench; 42, transmission belt; 43, grinding wheel; 44, third optical fiber switch; 45, blowing tube; 46, lifting cylinder; 47, pressing wheel; 48, roller; 49, conveyor belt; 5, transfer table; 51, fixed frame; 52, moving frame; 521, movable foot; 522, guide seat; 523, support plate; 524, swing rod; 525, straight rod; 526, linkage rod; 527, connecting rod; 53, conveying roller; 54, transmission belt; 55, fixed frame; 52, moving frame; 521, movable foot; 522, guide seat; 523, support plate; 524, swing rod; 526, straight rod; 526, linkage rod; 527, conveying rod A steering cylinder; 6. a second edge grinding machine; 7. a dryer; 71. a third portal frame; 72. a drying device).
Detailed Description
The invention is further described below with reference to the figures and the specific embodiments.
it should be noted that the directional terms mentioned in the present invention, such as: upper, lower, front, rear, left, right, top, bottom, inner, outer, etc. are based on the orientation or positional relationship shown in the drawings for convenience in describing the present invention and to simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
As shown in fig. 1, the full-automatic glass processing line comprises a glass detection table 1, a first cutting machine 2, a second cutting machine 3, a first edge grinding machine 4, a transfer table 5, a second edge grinding machine 6 and a dryer 7 which are arranged in sequence. The equipment is distributed in an L shape, wherein the glass detection table 1, the first cutting machine 2, the second cutting machine 3 and the first edge grinding machine 4 are arranged transversely, the transfer table 5, the second edge grinding machine 6 and the dryer 7 are arranged longitudinally, and the transfer table 5 is used for bending. The control system is an additionally arranged control cabinet, and an electric system for controlling the operation of the invention is arranged in the control system, so that the unified coordination of the actions of the invention and the safety and reliability of the operation are ensured.
The glass detection table 1 of the present invention adopts the existing detection table, has the function of detecting the length, width and thickness of glass, can refer to the patents mentioned in the background technology, and can also be other existing automatic detection tables in the market, and therefore, further description is not provided herein.
As shown in fig. 2, the first cutting machine 2 includes a first gantry 21, a first traveling base 22, a first spindle motor 23, a first saw blade 24, a first cooling mechanism 25, and a first fiber switch 26. A plurality of parallel driving rollers (not shown) are uniformly distributed on the support of the first cutting machine 2, and a motor (not shown) and a gear set (not shown) for driving the driving rollers are arranged on the side edge of the support. The first portal frame 21 is arranged over the support, and the first traveling base 22 is connected to the girder of the first portal frame 21 by a sliding rail and driven by a traveling motor (not shown). The first traveling base 22 is provided with a first spindle motor 23 and a lift motor (not shown) for driving the first spindle motor to ascend and descend. The first saw blade 24 is keyed to the first spindle 23, and the axis of the first saw blade 24 is parallel to the direction of travel of the glass inspection station 1. The first cooling mechanism 25 is also mounted on the first traveling base 22 and moves along with the first traveling base 22 for cooling in time. The first optical fiber switch 26 is installed at the front end of one side of the first cutting machine 2 and used for sensing glass, the first saw blade 24 performs first cutting, and when the number of the encoders reaches a preset value, the first saw blade 24 performs second cutting. When the first saw blade 24 cuts, the first traveling base 22 moves left and right in the first portal frame 21, and the first cutting machine 2 stops feeding.
As shown in fig. 3, the second cutting machine 3 includes a second gantry 31, two second traveling blocks 32, a second spindle motor 33, a second saw blade 34, a second cooling mechanism 35, and a second optical fiber switch 36. A plurality of parallel driving rollers (not shown) are uniformly distributed on the support of the second cutting machine 3, and a motor (not shown) and a gear set (not shown) for driving the driving rollers are arranged on the side edge of the support. The second portal frame 31 is spanned above the support, and the two second traveling seats 32 are connected to the girder of the second portal frame 31 in a sliding manner without interfering with each other and are driven by a traveling motor (not shown). The second traveling base 32 is provided with a second spindle motor 33 and a lifting motor (not shown) for driving the second spindle motor to ascend and descend. The second blade 34 is keyed to the second spindle 33, the axis of the second blade 34 being perpendicular to the direction of travel of the glass inspection station 1. And the second cooling mechanism 35 is also mounted on the second traveling base 32, and is displaced along with the second traveling base 32 for timely cooling. The second optical fiber switch 36 is installed at the front end of one side of the second cutting machine 2 and used for sensing glass, the two second saw blades 24 synchronously cut the glass, the position of the second walking seat 32 on the second portal frame 31 is unchanged during cutting, and the second cutting machine 3 slowly feeds the glass.
The first and second edgers 4, 6 are both double edgers. As shown in fig. 4, the double edge grinding machine comprises two work tables 41 on both sides, and two transmission belts 42 are arranged between the two work tables 41; each table 41 is fitted with a row of grinding wheels 43 for simultaneously performing a fine grinding of both sides of the glass. The front end of one of the work tables 41 is provided with a third optical fiber switch 44 and a blow pipe 45, and the blow pipe 45 is positioned beside the third optical fiber switch 44 and aligned with the glass. The third optical fiber switch 44 is used for sensing glass, the air blowing pipe 45 is used for removing water drops on the glass, the glass below the third optical fiber switch 44 is prevented from being interfered by water drops or water drops, and the detection accuracy is guaranteed. In order to avoid the displacement of the glass during the edge grinding process, a lifting cylinder 46 is installed at the front end of the workbench 41, a piston rod of the lifting cylinder 46 is provided with a pressing wheel 47, and the pressing wheel 47 is used for pressing the glass; meanwhile, the working strip 41 is provided with a lifting conveyer belt 49, and the conveyer belt 49 is positioned right above the conveyer belt 42. In order to reduce the equipment cost, the air blowing pipe 45 and the air inlet pipe of the lifting air cylinder 46 beside the air blowing pipe share the same air source. In order to increase the complexity of the glass, reduce the energy consumption and improve the efficiency, a row of rollers 48 is arranged between the two transmission belts, and the rollers 48 are flush with the transmission belts 42 and supported in the middle of the glass.
As shown in fig. 5, the relay stand 5 is used to rotate the glass by 90 °. The relay station 5 includes a fixed frame 51 and a movable frame 52, and the movable frame 52 is movable up and down. Wherein, the fixed frame 51 is provided with a plurality of conveying rollers 53, the moving frame 52 is provided with a plurality of conveying belts 54, the conveying belts 54 are in a slender strip shape, the conveying method is parallel to the axes of the conveying rollers 53, the conveying directions of the conveying belts 54 and the conveying rollers 53 are 90 degrees, and the conveying belts 54 extend from one end of the fixed frame 51 and are adjacent to the first edge grinding machine 4. A plurality of rows and columns of movable feet 521 are fixed below the movable frame 52, the middle part of the movable feet 521 is slid in the guide seat 522 of the fixed frame 51, and the bottom end of the movable feet 521 is fixed with a support plate 523. A swing link 524 is correspondingly arranged below each movable foot 521 (i.e. the supporting plate 523). One end of the swing rods 524 in the same row is connected to the same straight rod 525, and the other end is hinged to the fixed frame 51. And the device also comprises a linkage rod 526, and all the straight rods 25 are connected with the linkage rod 526 through connecting rods 527. The piston rod of the steering cylinder 55 is fixedly connected to one of the connecting rods 527.
As shown in fig. 6, the dryer 7 includes a third gantry 71, and a drying device 72 disposed above the gantry 71.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, and all equivalent variations and modifications made in the claims of the present invention should be included in the scope of the present invention.
Claims (7)
1. Full-automatic glass processing assembly line, its characterized in that: the device comprises a glass detection table, a first cutting machine, a second cutting machine, a first edge grinding machine, a transfer table, a second edge grinding machine and a dryer which are sequentially arranged, wherein the devices are distributed in an L shape, and the transfer table is used for bending;
The glass detection table has the functions of detecting the length, the width and the thickness of glass;
the first cutting machine comprises a first portal frame and a first walking seat which moves on the portal frame, the first walking seat is provided with a first spindle motor and a first cooling mechanism, the first spindle motor is provided with a first saw blade, and the axis of the first saw blade is parallel to the advancing direction of the glass detection table; the front end of one side of the first cutting machine is provided with a first optical fiber switch;
The second cutting machine comprises a second portal frame and two second travelling seats which move on the portal frame, each second travelling seat is provided with a second spindle motor and a second cooling mechanism, each second spindle motor is provided with a second saw blade, and the axis of each second saw blade is perpendicular to the advancing direction of the glass detection table; the front end of one side of the second cutting machine is provided with a second optical fiber switch;
the first edge grinding machine and the second edge grinding machine are double edge grinding machines; the double-edge grinding machine comprises two working tables on two sides, each working table is provided with a row of grinding wheels, and a third optical fiber switch and an air blowing pipe are arranged at the front end of one working table; the air blowing pipe is positioned beside the third optical fiber switch and is aligned to the glass and used for removing water drops on the glass;
The transfer table is used for rotating the glass by 90 degrees;
The dryer comprises a third portal frame and a drying device arranged above the portal frame.
2. The full-automatic glass processing line of claim 1, wherein: two driving belts are arranged between the two working tables of the double edge grinding machine, a row of idler wheels are arranged between the two driving belts, and the idler wheels are flush with the driving belts.
3. The full-automatic glass processing line of claim 2, wherein: the front end of each workbench is provided with a lifting cylinder, and a piston rod of the lifting cylinder is provided with a pressing wheel; the air blowing pipe and the air inlet pipe of the lifting cylinder beside the air blowing pipe share the same air source.
4. the full-automatic glass processing line of claim 3, wherein: the workbench is provided with a liftable conveying belt, and the conveying belt are arranged correspondingly.
5. The full-automatic glass processing line of claim 1, wherein: the transfer table comprises a fixed frame and a movable frame, the fixed frame is provided with a plurality of conveying rollers, and the movable frame is provided with a plurality of conveying belts; the conveying belt extends from one end of the fixing frame and is adjacent to the first edge grinding machine; the movable frame is controlled to lift by a steering cylinder.
6. The full-automatic glass processing line of claim 5, wherein: a plurality of rows and a plurality of columns of movable feet are fixed below the movable frame, and the movable feet are sleeved in the guide seat of the fixed frame in a sliding way; a swing rod is correspondingly arranged below each movable foot; one ends of the swing rods in the same row are connected to the same straight rod, and the other ends of the swing rods are hinged to the fixed frame; the linkage rod is further included, and all the straight rods are connected with the linkage rod through connecting rods; and a piston rod of the steering cylinder is fixedly connected with one connecting rod.
7. The full-automatic glass processing line of claim 6, wherein: the bottom end of the movable foot is fixed with a supporting disk.
Priority Applications (1)
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CN201822151165.5U CN209775166U (en) | 2018-12-20 | 2018-12-20 | full-automatic glass processing assembly line |
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CN201822151165.5U CN209775166U (en) | 2018-12-20 | 2018-12-20 | full-automatic glass processing assembly line |
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CN201822151165.5U Expired - Fee Related CN209775166U (en) | 2018-12-20 | 2018-12-20 | full-automatic glass processing assembly line |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111283509A (en) * | 2020-04-03 | 2020-06-16 | 重庆能川新材料科技有限公司 | Foamed ceramic composite board edging fluting cutting system |
CN112828704A (en) * | 2021-01-20 | 2021-05-25 | 湖南科技大学 | Cutting and polishing integrated device for processing large-scale industrial design exhibit |
CN114055179A (en) * | 2020-08-04 | 2022-02-18 | 邓超 | Casting cutting and polishing workstation and sequence transferring processing method |
-
2018
- 2018-12-20 CN CN201822151165.5U patent/CN209775166U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111283509A (en) * | 2020-04-03 | 2020-06-16 | 重庆能川新材料科技有限公司 | Foamed ceramic composite board edging fluting cutting system |
CN114055179A (en) * | 2020-08-04 | 2022-02-18 | 邓超 | Casting cutting and polishing workstation and sequence transferring processing method |
CN112828704A (en) * | 2021-01-20 | 2021-05-25 | 湖南科技大学 | Cutting and polishing integrated device for processing large-scale industrial design exhibit |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191213 |