CN209774625U - Automatic marking device of banded material - Google Patents
Automatic marking device of banded material Download PDFInfo
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- CN209774625U CN209774625U CN201920075093.2U CN201920075093U CN209774625U CN 209774625 U CN209774625 U CN 209774625U CN 201920075093 U CN201920075093 U CN 201920075093U CN 209774625 U CN209774625 U CN 209774625U
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- regulating valve
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Abstract
The utility model provides an automatic marking device for strip-shaped materials, which has the key points of the technical proposal that the number of cantilevers is multiple, the cantilevers are fixed on the machine body, positioned above the strip-shaped materials, parallel to the plane where the strip-shaped materials are positioned and vertical to the motion direction of the strip-shaped materials; the linear guide rail is fixedly arranged along the cantilever and is provided with a sliding block in a sliding way; a color changing confluence valve, a flow regulating valve and an air cylinder are sequentially fixed on the sliding block; each color liquid inlet of the color changing confluence valve is respectively communicated with pigment barrels with different colors, and the outlet of the color changing confluence valve is communicated with the inlet of the flow regulating valve; the elastic marking pen is fixed on the output end of the cylinder, and the inlet of the elastic marking pen is communicated with the outlet of the flow regulating valve; the slide block driving and positioning device is connected with the slide block and drives the slide block to reach the specified position of the cantilever; the camera is fixed on the machine body and positioned in front of and above the belt-shaped material. This patent can adapt to different products automatically and to the requirement of drawing a line, and it is swift convenient to adjust, need not artificial intervention, and can guarantee the effect of drawing a line, has improved production efficiency, the cost is reduced.
Description
Technical Field
the utility model relates to a material marking off field especially indicates an automatic marking off device of banded material.
Background
In the rubber tire industry, printing and packaging industries and the like, the marking requirements of carrying out multi-color, multi-line, different sequencing of color lines and different intervals on the surface of a continuously produced strip material exist. Because the product marking combinations of different specifications are different, the 4 variables of the color line color, the color line number, the color line spacing and the color line sequencing are changed along with the different product specifications. This work is currently done manually. Each time the product specification is changed, the combination and implementation of the elements of the marking 4 are completed by means of construction drawings in engineering guidelines or by means of manual memory.
the existing marking scheme has a plurality of defects: 1. low efficiency, causing waste: because the marking 4 element is arranged when the specification is changed every time, much time is wasted, and the marking is implemented in the process of continuous operation of materials, more materials which are not marked are produced, and waste of materials, energy and human resources is caused. 2. Increasing unqualified semi-finished products: manual operations are prone to errors, which are likely to be irretrievable once they occur, and the previously produced products must be scrapped. Even in the industry where semi-finished products can be recycled, the raw materials can be proportionally mixed back into normal materials, but the generation of unqualified products or semi-finished products is a waste of energy and manpower. 3. The non-adjustable flow rate leads to the unqualified semi-finished products: because the color line is generated by taking away the pigment flowing out of the marking pen through the continuous operation of the material, the supply of the pigment must be matched with the material operation speed, but the supply of the pigment in the prior art is not controllable, and when the operation speed of the strip-shaped material is reduced, the phenomenon of excessive pigment supply is easy to occur, so that the color line is thickened and even flows to other color line positions, and the semi-finished product is unqualified. Therefore, it is necessary to design a device which is efficient and can automatically realize line marking according to different working conditions.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an automatic marking device of banded material can be according to size, speed and the requirement of ruling of banded thing, and automatic positioning is rule position, look liquid flow and colour to improve production efficiency, practiced thrift manpower and resource cost.
the technical scheme of the utility model is realized like this: the device comprises a cantilever, a linear guide rail, a slide block, a color changing confluence valve, a slide block driving and positioning device, a pigment barrel, a machine body, a flow regulating valve, an air cylinder, an elastic marking pen and a camera;
The device comprises a machine body, a plurality of cantilevers, a marking device and a marking device, wherein the cantilevers are fixedly arranged on the machine body, are positioned above a strip-shaped material to be marked, are parallel to a plane where the strip-shaped material is positioned and are vertical to the movement direction of the strip-shaped material;
The linear guide rail is fixedly arranged along the cantilever and is provided with a sliding block in a sliding way;
A color changing confluence valve, a flow regulating valve and an air cylinder are fixedly arranged on the sliding block in sequence;
Each color liquid inlet of the color changing confluence valve is respectively communicated with pigment barrels with different colors, and the outlet of the color changing confluence valve is communicated with the inlet of the flow regulating valve;
The elastic marking pen is fixed on the output end of the air cylinder, and the inlet of the elastic marking pen is communicated with the outlet of the flow regulating valve;
The slide block driving and positioning device is connected with the slide block and drives the slide block to reach the specified position of the cantilever;
the camera is fixed on the machine body and positioned in front of and above the strip-shaped material to be scribed, and the field angle of the camera covers the width of the strip-shaped material.
further, still include liquid level detector, liquid level detector installs in the pigment bucket.
Furthermore, slider drive positioner includes power supply and drive mechanism, drive mechanism is for can converting rotary motion into linear motion's structure, rotary motion's input is connected with the power supply, linear motion's output is connected with the slider, the power supply can be one among servo motor or step motor, drive mechanism can be one among screw-nut pair or the synchronous pulley transmission.
Furthermore, the slide block driving and positioning device further comprises a limiting sensor, wherein the limiting sensor is arranged on the slide block and used for detecting the limit position of the slide block.
Furthermore, the number of the cantilevers is not less than the maximum number of the lines to be scribed.
the utility model discloses compare produced beneficial effect with the background art: the camera shoots the central line position that can judge the material automatically through image recognition after the banded material that needs the rule, according to rule requirement and this central line position, slider drive positioner can drive the slider automatically and reach the relevant position, trade the colour converging valve automatic selection and go out the colour that this position corresponds, flow control valve can be according to the size of the speed automatic determination flow of banded material to the automatic line of the product of different specifications has been realized, and is efficient, and the rejection rate is few, has practiced thrift manpower and resource cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a front view of an automatic marking device for strip-shaped materials according to the present invention;
Fig. 2 is a top view of the automatic marking device for strip material of the present invention.
Detailed Description
the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
in the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "front", "rear", "outer", "inner", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The patent provides an automatic marking device for a strip-shaped material, which comprises a cantilever 1, a linear guide rail 2, a slide block 3, a color changing confluence valve 4, a slide block driving and positioning device 5, a pigment barrel 6, a machine body 7, a flow regulating valve 8, an air cylinder 9, an elastic marking pen 10 and a camera 11, wherein the slide block driving and positioning device comprises a slide block driving and positioning device, a machine body driving and positioning device and a camera body driving and positioning; the device comprises a machine body 7, a plurality of cantilevers 1, a marking device and a marking device, wherein the cantilevers 1 are fixedly arranged on the machine body 7, are positioned above a strip-shaped material 13 to be marked, are parallel to a plane where the strip-shaped material 13 is positioned and are vertical to the movement direction of the strip-shaped material; the linear guide rail 2 is fixedly arranged along the cantilever 1, and a sliding block 3 is arranged on the linear guide rail in a sliding way; the color changing confluence valve 4, the flow regulating valve 8 and the air cylinder 9 are fixedly arranged on the sliding block 3 in sequence; each color liquid inlet of the color changing confluence valve 4 is respectively communicated with pigment barrels 6 with different colors, and the outlets of the color changing confluence valve are communicated with the inlet of a flow regulating valve 8; the elastic marking pen 10 is fixed on the output end of the air cylinder 9 through a mounting mechanism, and the inlet of the elastic marking pen is communicated with the outlet of the flow regulating valve 8; the slide block driving and positioning device 5 is connected with the slide block 3 and drives the slide block 3 to reach the specified position of the cantilever 1; the camera 11 is fixed on the machine body 7 and positioned in front of and above the strip-shaped material 13 to be scribed, the field angle of the camera covers the width of the strip-shaped material 13, the strip-shaped material 13 can be shot, and the position of the center line of the strip-shaped material 13 is obtained through image recognition.
the paint level monitoring device is characterized by further comprising a liquid level detector 12, wherein the liquid level detector 12 is installed in the paint barrel 6, monitors the liquid level of the paint in the paint barrel 6 in real time, gives a signal when the paint is used up, and prompts timely replacement. The slider driving and positioning device 5 comprises a power source and a transmission mechanism, the transmission mechanism is a structure capable of converting rotary motion into linear motion, the input end of the rotary motion is connected with the power source, the output end of the linear motion is connected with the slider 3, the power source can be one of a servo motor or a stepping motor, and the transmission mechanism can be one of a screw-nut pair or a synchronous pulley transmission. The slide block driving and positioning device 5 can also be other devices which can enable the slide block 3 to reach the designated position, such as a linear motor, a double-acting air cylinder and the like. The slide block driving and positioning device 5 further comprises a limiting sensor, and the limiting sensor is arranged on the slide block and used for detecting the limiting position of the slide block 3. The number of the cantilevers 1 is not less than the maximum number of the lines to be scribed.
The working principle is as follows: the camera 11 shoots the strip-shaped material 13, the position of the center line of the strip-shaped material 13 in the visual field of the strip-shaped material 13 can be acquired through image recognition, and the position of the center line of the strip-shaped material 13 in the coordinate system of the machine body 7 can be acquired because the camera 11 is fixed relative to the machine body 7. The slide block driving and positioning device 5 on each suspension arm 1 drives the slide block 3 to reach a corresponding position according to the marking requirement and the position of the central line of the strip-shaped material 13, when the power source of the slide block driving and positioning device 5 is a servo motor or a stepping motor, an initial state can be set to enable the slide block 3 to be positioned at an original point, and the position of the original point is known, so that the servo motor or the stepping motor can be controlled to rotate for corresponding turns to enable the slide block 3 to reach the corresponding position, when a limit sensor is arranged, the position of the slide block 3 can be directly measured, and the slide block 3 is driven to stop after reaching the corresponding position. The spacing and number of scribes thereto is determined. The color of the line corresponding to each position is pre-stored in the control system, the control system controls the color changing confluence valve 4 to select the corresponding color liquid to flow out according to the requirement of the line color of each position, so that the line color of each position is determined, the air cylinder 9 drives the elastic marking pen 10 to be in contact with the strip-shaped material 13, the marking can be carried out, the flow regulating valve 8 regulates the flow in real time according to the movement speed of the strip-shaped material 13, and the influence of the speed on the marking is avoided. The technical scheme that this patent provided can adapt to different products automatically and to the requirement of drawing a line, and it is swift convenient to adjust, need not manual intervention, and can guarantee to draw a line the effect, has improved production efficiency, the cost is reduced.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. the utility model provides an automatic marking device of banded material which characterized in that: the painting and painting device comprises a cantilever, a linear guide rail, a sliding block, a color changing confluence valve, a sliding block driving and positioning device, a paint barrel, a machine body, a flow regulating valve, an air cylinder, an elastic marking pen and a camera;
The device comprises a machine body, a plurality of cantilevers, a marking device and a marking device, wherein the cantilevers are fixedly arranged on the machine body, are positioned above a strip-shaped material to be marked, are parallel to a plane where the strip-shaped material is positioned and are vertical to the movement direction of the strip-shaped material;
The linear guide rail is fixedly arranged along the cantilever and is provided with a sliding block in a sliding way;
a color changing confluence valve, a flow regulating valve and an air cylinder are fixedly arranged on the sliding block in sequence;
Each color liquid inlet of the color changing confluence valve is respectively communicated with pigment barrels with different colors, and the outlet of the color changing confluence valve is communicated with the inlet of the flow regulating valve;
The elastic marking pen is fixed on the output end of the air cylinder, and the inlet of the elastic marking pen is communicated with the outlet of the flow regulating valve;
The slide block driving and positioning device is connected with the slide block and drives the slide block to reach the specified position of the cantilever;
the camera is fixed on the machine body and positioned in front of and above the strip-shaped material to be scribed, and the field angle of the camera covers the width of the strip-shaped material.
2. The automatic marking device for the strip materials according to claim 1, characterized in that: still include liquid level detector, liquid level detector installs in the pigment bucket.
3. The automatic marking device for the strip material according to any one of claims 1 to 2, characterized in that: the slider driving and positioning device comprises a power source and a transmission mechanism, the transmission mechanism is a structure capable of converting rotary motion into linear motion, the input end of the rotary motion is connected with the power source, the output end of the linear motion is connected with the slider, the power source can be one of a servo motor or a stepping motor, and the transmission mechanism can be one of a screw-nut pair or a synchronous pulley transmission.
4. The automatic marking device of the strip material as claimed in claim 3, characterized in that: the slider driving and positioning device further comprises a limiting sensor, wherein the limiting sensor is arranged on the slider and used for detecting the limit position of the slider.
5. the automatic marking device for the strip materials according to claim 1, characterized in that: the number of the cantilevers is not less than the maximum number of the lines to be scribed.
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CN201920075093.2U CN209774625U (en) | 2019-01-16 | 2019-01-16 | Automatic marking device of banded material |
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CN201920075093.2U CN209774625U (en) | 2019-01-16 | 2019-01-16 | Automatic marking device of banded material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111438672A (en) * | 2019-01-16 | 2020-07-24 | 青岛富森自动化有限公司 | Automatic marking device of banded material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111438672A (en) * | 2019-01-16 | 2020-07-24 | 青岛富森自动化有限公司 | Automatic marking device of banded material |
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