CN209766832U - A wire assembly mechanism for a double-headed terminal shell inserting wire automatic machine - Google Patents
A wire assembly mechanism for a double-headed terminal shell inserting wire automatic machine Download PDFInfo
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- CN209766832U CN209766832U CN201921103374.0U CN201921103374U CN209766832U CN 209766832 U CN209766832 U CN 209766832U CN 201921103374 U CN201921103374 U CN 201921103374U CN 209766832 U CN209766832 U CN 209766832U
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Abstract
本实用新型涉及线材生产加工设备技术领域,揭示了一种双头端子插壳线材自动机的线材整线机构,包括工作台主体,该工作台主体上包括有送线切剝模块、拉线模块、打端子模块、整线模块、插壳模块、上料模块和搬送模块,所述工作台主体的底部通过四根支脚固定在地面上,所述送线切剝模块安装在工作台主体的上端面且靠近前方的位置;本实用新型通过设置的送线切剝模块、拉线模块、打端子模块、整线模块和搬送模块等结构的设计,能够有效的使得该设计方案具备使用方便、自动化程度高且生产效率高的优点,使用时,能够将送线、整直、剥皮和冲压端子集等操作集为一体,不再需要手工进行繁琐的操作步骤。
The utility model relates to the technical field of wire rod production and processing equipment, and discloses a wire wire assembly mechanism of a double-headed terminal shell insertion wire automatic machine, which includes a main body of a workbench, and the main body of the workbench includes a wire feeding cutting and stripping module, a wire pulling module, The terminal module, the whole line module, the shell module, the feeding module and the conveying module, the bottom of the main body of the workbench is fixed on the ground by four legs, and the wire feeding and cutting and stripping module is installed on the upper surface of the main body of the workbench And close to the front position; the utility model can effectively make the design scheme easy to use and high degree of automation through the design of the structure of the wire feeding and cutting module, the wire pulling module, the terminal module, the whole wire module and the conveying module. And it has the advantage of high production efficiency. When in use, it can integrate the operations of wire feeding, straightening, peeling and stamping terminal set, and no longer need to manually carry out tedious operation steps.
Description
技术领域technical field
本实用新型涉及线材生产加工设备技术领域,具体涉及一种双头端子插壳线材自动机的线材整线机构。The utility model relates to the technical field of wire rod production and processing equipment, in particular to a wire rod whole line mechanism of a double-headed terminal shell insertion wire automatic machine.
背景技术Background technique
电子线束一般指低压电子线组。它在两个或多个孤立不通的电子电路之间架起沟通的桥梁,从而能够使电流流通,实现各个电子元器件的各项功能。该产品广泛用于家用电器,汽车灯光,数码通讯等。The electronic wiring harness generally refers to the low-voltage electronic wiring group. It builds a communication bridge between two or more isolated electronic circuits, so that current can flow and realize various functions of each electronic component. The product is widely used in household appliances, car lights, digital communications, etc.
普通电子线束一般由导线,端子,塑件组成。目前其加工工艺,首先是由普通的电子线剪切至所需长度,然后两端剝皮,模具冲压端子,并将线束单根分开插入胶壳,最后检测产品是否合格。在实际生产过程中需要大量人力完成上述所提到的整线操作,且需要手工进行,操作难度大,费时费力,且线材的质量参差不齐,从而容易出现生产效率低下的问题。虽然市面上已经存在相关的整线设备,但只能进行单根线材进行操作,且仍存在无法有效保证所有产品的质量的问题。Ordinary electronic wiring harnesses are generally composed of wires, terminals, and plastic parts. At present, its processing technology is first to cut the ordinary electronic wire to the required length, then peel off the two ends, punch the terminal with a mold, and insert the wire harness into the plastic shell separately, and finally check whether the product is qualified. In the actual production process, a large amount of manpower is required to complete the above-mentioned whole line operation, and it needs to be done manually. The operation is difficult, time-consuming and laborious, and the quality of the wire is uneven, which is prone to the problem of low production efficiency. Although related whole-line equipment already exists on the market, it can only operate on a single wire, and there is still the problem that the quality of all products cannot be effectively guaranteed.
发明内容Contents of the invention
针对现有技术的不足,本实用新型提供一种双头端子插壳线材自动机的线材整线机构,针对现有技术的不足,该设计方案具备生产效率高的优点,解决了原有的设备生产效率低的问题。Aiming at the deficiencies of the prior art, the utility model provides a wire assembly line mechanism of a double-headed terminal shell inserting wire automatic machine. Aiming at the deficiencies of the prior art, this design scheme has the advantage of high production efficiency and solves the problem of the original equipment The problem of low production efficiency.
本实用新型的一种双头端子插壳线材自动机的线材整线机构,包括工作台主体,该工作台主体上包括有送线切剝模块、拉线模块、打端子模块、整线模块、插壳模块、上料模块和搬送模块,所述工作台主体的底部通过四根支脚固定在地面上,所述送线切剝模块安装在工作台主体的上端面且靠近前方的位置,所述拉线模块安装在工作台主体上端面的边缘处,所述打端子模块有两组,且两组打端子模块呈对向安装在工作台主体的上端面且远离拉线模块的位置,所述整线模块有两组,且两组整线模块呈对向安装在工作台主体的上端面且靠近打端子模块的位置,所述插壳模块有两组,且两组插壳模块呈对向安装在工作台主体的上端面且靠近整线模块的位置,所述上料模块有两组,且两组上料模块呈对向安装在工作台主体上端面的后方,所述搬送模块有两组,两组搬送模块呈对向安装在两组打端子模块之间的底部。The utility model relates to a wire wire-integrating mechanism of a double-head terminal shell-inserting wire automatic machine, which includes a main body of a workbench, which includes a wire feeding cutting and stripping module, a wire pulling module, a terminal punching The shell module, the feeding module and the conveying module, the bottom of the main body of the workbench is fixed on the ground through four legs, the wire feeding cutting and stripping module is installed on the upper end surface of the main body of the workbench and near the front, and the pull wire The module is installed on the edge of the upper end surface of the main body of the workbench. There are two groups of the terminal punching modules, and the two sets of terminal punching modules are oppositely installed on the upper end surface of the main body of the workbench and away from the pull wire module. The whole line module There are two groups, and the two groups of whole line modules are oppositely installed on the upper end surface of the main body of the workbench and close to the position of the terminal module. There are two groups of the socket modules, and the two groups of socket modules are oppositely installed The upper end surface of the main body of the table is close to the position of the whole line module. There are two groups of the feeding modules, and the two groups of feeding modules are installed opposite to the rear of the upper end surface of the main body of the workbench. There are two groups of the transfer modules, two The group transfer module is oppositely installed on the bottom between two groups of terminal modules.
本实用新型的一种双头端子插壳线材自动机的线材整线机构,其中,所述送线切剝模块包括有送线机构、切剝机构、底盘、两组直线型的滑轨和第一丝杆,所述送线机构、切剝机构和第一丝杆均设置在底盘的上端面,且送线机构有两块,两块送线机构呈对向设置且螺纹连接在第一丝杆上,所述第一丝杆垂直固定连接在底盘的上端面,所述底盘底部的两侧固定连接有两组滑块,两组滑块滑动连接在两组滑轨上,且两组滑轨通过螺栓固定连接在工作台主体上。The utility model relates to a wire whole-line mechanism of a double-head terminal shell-inserting wire automatic machine, wherein the wire feeding cutting and stripping module includes a wire feeding mechanism, a cutting and stripping mechanism, a chassis, two sets of linear slide rails and a second A wire rod, the wire feeding mechanism, the cutting and stripping mechanism and the first wire rod are all arranged on the upper end surface of the chassis, and there are two wire feeding mechanisms, and the two wire feeding mechanisms are oppositely arranged and screwed on the first wire On the rod, the first screw rod is vertically and fixedly connected to the upper surface of the chassis, and two sets of sliders are fixedly connected to both sides of the bottom of the chassis, and the two sets of sliders are slidably connected to two sets of slide rails, and the two sets of slides The rails are fixedly connected to the main body of the workbench by bolts.
本实用新型的一种双头端子插壳线材自动机的线材整线机构,其中,所述拉线模块包括拉线模组、拉线夹具和支撑臂,所述拉线模组包括有第二丝杆,该第二丝杆固定在拉线模块的顶部且靠下的位置,所述拉线夹具的一端螺纹连接在第二丝杆的杆体上,且所述拉线夹具的另一端连接有两块对向设置的夹片,所述支撑臂固定连接在拉线模块的底部,该支撑臂通螺栓固定连接在工作台主体上。The utility model relates to a wire assembly mechanism for a double-headed terminal housing wire automatic machine, wherein the wire pulling module includes a wire pulling module, a wire pulling clamp and a support arm, and the wire pulling module includes a second screw rod. The second screw rod is fixed on the top and lower position of the pull wire module, one end of the pull wire clamp is threadedly connected to the rod body of the second screw rod, and the other end of the pull wire clamp is connected with two opposing clamps The support arm is fixedly connected to the bottom of the cable module, and the support arm is fixedly connected to the main body of the workbench through bolts.
本实用新型的一种双头端子插壳线材自动机的线材整线机构,其中,所述打端子模块包括有模具辅助夹具、端子模具和固定板,所述模具辅助夹具活动连接在打端子模块的中部,所述端子模具活动连接在打端子模块的中部且靠近模具辅助夹具的位置,所述固定板固定连接在打端子模块的底部,且所述固定板通过螺栓固定连接在工作台主体上。The utility model relates to a wire whole line mechanism of a double-headed terminal shell inserting wire automatic machine, wherein the terminal punching module includes a mold auxiliary fixture, a terminal mold and a fixing plate, and the mold auxiliary fixture is movably connected to the terminal punching module The middle part of the terminal mold is movably connected to the middle part of the punching terminal module and close to the mold auxiliary fixture, the fixing plate is fixedly connected to the bottom of the punching terminal module, and the fixing plate is fixedly connected to the main body of the workbench by bolts .
本实用新型的一种双头端子插壳线材自动机的线材整线机构,其中,所述整线模块包括整线夹具汽缸、理线动力汽缸、理线夹具、理线辅助夹具和固定底座,所述整线夹具汽缸安装在整线模块顶部的一侧,所述理线动力汽缸安装在整线模块底部的一侧,所述整线夹具汽缸与理线动力汽缸位于整线模块的同一侧面,所述理线夹具安装在整线模块的顶部且靠近整线夹具汽缸的位置,所述理线辅助夹具安装在整线模块的顶部且靠近理线夹具的位置,所述固定底座固定连接在整线模块的另一侧,且该固定底座通过螺栓固定连接在工作台主体上。The utility model relates to a wire whole line mechanism of a double-headed terminal shell inserting wire automatic machine, wherein the whole line module includes a whole line clamp cylinder, a power line cylinder, a line line clamp, a line line auxiliary clamp and a fixed base, The complete line fixture cylinder is installed on one side of the top of the complete line module, and the wire management power cylinder is installed on the bottom side of the complete line module, and the complete line clamp cylinder and the wire management power cylinder are located on the same side of the complete line module , the wire management fixture is installed on the top of the whole line module and close to the cylinder of the whole line clamp, the auxiliary wire management fixture is installed on the top of the whole line module and close to the position of the wire management fixture, and the fixed base is fixedly connected to The other side of the whole line module, and the fixed base is fixedly connected to the main body of the workbench by bolts.
本实用新型的一种双头端子插壳线材自动机的线材整线机构,其中,所述理线夹具和理线辅助夹具均设有两块;两块理线夹具相互靠近且呈对向设置,且两块理线夹具的相对面均开设有用于线材穿过的穿孔,该穿孔的内壁为光滑镜面;两块理线辅助夹具相互靠近且呈对向设置,两块理线辅助夹具的相对面均为光滑镜面。The utility model relates to a wire assembly mechanism of a double-headed terminal shell insertion wire automatic machine, wherein the wire management jig and the wire management auxiliary jig are provided with two pieces; the two wire management jigs are arranged close to each other and opposite to each other. , and the opposite surfaces of the two wire management fixtures are provided with a perforation for the wire to pass through, and the inner wall of the perforation is a smooth mirror surface; Surfaces are smooth mirror.
本实用新型的一种双头端子插壳线材自动机的线材整线机构,其中,所述搬送模块包括有导向轨、前搬送夹具和后搬送夹具,所述前搬送夹具和后搬送夹具相互远离,且前搬送夹具和后搬送夹具均滑动连接在搬送模块的导向轨上。The utility model relates to a wire wire assembly mechanism for a double-headed terminal shell insertion wire automatic machine, wherein the transfer module includes a guide rail, a front transfer jig and a rear transfer jig, and the front transfer jig and the rear transfer jig are far away from each other. , and both the front transport fixture and the rear transport fixture are slidably connected to the guide rails of the transport module.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
本实用新型通过设置的送线切剝模块、拉线模块、打端子模块、整线模块和搬送模块等结构的设计,能够有效的使得该设计方案具备使用方便、自动化程度高且生产效率高的优点,使用时,能够将送线、整直、剥皮和冲压端子集等操作集为一体,不再需要手工进行繁琐的操作步骤,且在保证该装置可以完成全自动压着插入要求的同时,也可以实现更有效的将塑件进行批量插入,从原有的单根插入塑件变成批量插入塑件,从而使该装置能够达到提高生产效率的目的,且能够降低工作人员的工作难度;进一步的,该装置通过送线切剝模块配合拉线模块和打端子模块的设计,能够批量的将线材进行批量剥皮的效果,从而大大的缩短了后期对线材进行装配端子的装配时间,且剥皮的过程中,能够保证装置具备良好的稳定性;该设计方案,能够极大程度的提高生产单位的生产效率,在一定程度上也能降低生产单位的生产成本,有效的解决了原有的设计方案,生产效率低下且工作难度较大的问题。The utility model can effectively make the design scheme have the advantages of convenient use, high degree of automation and high production efficiency through the design of the wire feeding and cutting and stripping module, the wire pulling module, the terminal module, the whole line module and the conveying module. , when in use, the operations of wire feeding, straightening, peeling and stamping terminal set can be integrated into one, no need to manually carry out cumbersome operation steps, and while ensuring that the device can complete the requirements of fully automatic crimping and insertion, it is also It can achieve more effective batch insertion of plastic parts, from the original single insertion of plastic parts to batch insertion of plastic parts, so that the device can achieve the purpose of improving production efficiency and reduce the work difficulty of the staff; further Yes, the device can strip the wires in batches through the design of the wire feeding cutting and stripping module combined with the pulling module and the terminal module, thus greatly shortening the assembly time of the wires in the later stage of assembling terminals, and the stripping process Among them, it can ensure that the device has good stability; this design scheme can greatly improve the production efficiency of the production unit, and can also reduce the production cost of the production unit to a certain extent, effectively solving the original design scheme. The problem of low production efficiency and difficult work.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The schematic embodiments and descriptions of the application are used to explain the application and do not constitute an improper limitation to the application. In the attached picture:
图1为本实用新型整体结构的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the overall structure of the utility model;
图2为送线切剝模块的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of the wire feeding cutting and stripping module;
图3为拉线模块的立体结构示意图;3 is a schematic diagram of a three-dimensional structure of a wire pulling module;
图4为打端子模块的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of a terminal module;
图5为整线模块的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of the whole line module;
图6为搬送模块的立体结构示意图。FIG. 6 is a schematic perspective view of the three-dimensional structure of the transport module.
图中:1、送线切剝模块;101、送线机构;102、切剝机构;103、底盘;104、滑轨;105、第一丝杆;2、拉线模块;201、拉线模组;2011、第二丝杆;202、拉线夹具;203、支撑臂;3、打端子模块;301、模具辅助夹具;302、端子模具;303、固定板;4、整线模块;401、整线夹具汽缸;402、理线动力汽缸;403、理线夹具;404、理线辅助夹具;405、固定底座;5、插壳模块;6、上料模块;7、搬送模块;701、前搬送夹具;702、后搬送夹具;8、工作台主体。In the figure: 1, wire feeding cutting and stripping module; 101, wire feeding mechanism; 102, cutting and stripping mechanism; 103, chassis; 104, slide rail; 105, first screw rod; 2, pulling module; 201, pulling module; 2011, the second screw rod; 202, the wire clamp; 203, the support arm; 3, the terminal module; 301, the mold auxiliary fixture; 302, the terminal mold; 303, the fixed plate; 4, the whole line module; 401, the whole line fixture Cylinder; 402, line management power cylinder; 403, line management fixture; 404, line management auxiliary fixture; 405, fixed base; 702. Rear transfer fixture; 8. The main body of the workbench.
具体实施方式Detailed ways
以下将以图式揭露本实用新型的多个实施方式,为明确说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本实用新型。也就是说,在本实用新型的部分实施方式中,这些实务上的细节是非必要的。此外,为简化图式起见,一些习知惯用的结构与组件在图式中将以简单的示意的方式绘示之。A number of embodiments of the present invention will be disclosed in the following diagrams. For the sake of clarity, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the invention. That is to say, in some embodiments of the present invention, these practical details are unnecessary. In addition, for the sake of simplifying the drawings, some well-known and commonly used structures and components will be shown in a simple schematic manner in the drawings.
另外,在本实用新型中如涉及“第一”、“第二”等的描述仅用于描述目的,并非特别指称次序或顺位的意思,亦非用以限定本实用新型,其仅仅是为了区别以相同技术用语描述的组件或操作而已,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, in the present utility model, the descriptions involving "first", "second", etc. are only for the purpose of description, and do not refer to the meaning of sequence or sequence, nor are they used to limit the present utility model, which are only for the purpose of A distinction is made between components or operations described with the same technical terms, but should not be understood as indicating or implying their relative importance or implying the number of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , also not within the scope of protection required by the utility model.
请参阅图1-6,本实用新型的一种双头端子插壳线材自动机的线材整线机构,包括工作台主体8,该工作台主体8上包括有送线切剝模块1、拉线模块2、打端子模块3、整线模块4、插壳模块5、上料模块6和搬送模块7,工作台主体8的底部通过四根支脚固定在地面上,送线切剝模块1安装在工作台主体8的上端面且靠近前方的位置,拉线模块2安装在工作台主体8上端面的边缘处,打端子模块3有两组,且两组打端子模块3呈对向安装在工作台主体8的上端面且远离拉线模块2的位置,整线模块4有两组,且两组整线模块4呈对向安装在工作台主体8的上端面且靠近打端子模块3的位置,插壳模块5有两组,且两组插壳模块5呈对向安装在工作台主体8的上端面且靠近整线模块4的位置,上料模块6有两组,且两组上料模块6呈对向安装在工作台主体8上端面的后方,搬送模块7有两组,两组搬送模块7呈对向安装在两组打端子模块3之间的底部;本实用新型通过设置的送线切剝模块1、拉线模块2、打端子模块3、整线模块4和搬送模块7等结构的设计,能够有效的使得该设计方案具备使用方便、自动化程度高且生产效率高的优点,使用时,能够将送线、整直、剥皮和冲压端子集等操作集为一体,不再需要手工进行繁琐的操作步骤。Please refer to Fig. 1-6, the wire rod whole-line mechanism of a kind of double-headed terminal shell inserting wire automatic machine of the present invention includes a workbench main body 8, and the workbench main body 8 includes a wire feeding cutting and stripping module 1 and a wire pulling module 2. The terminal module 3, the whole line module 4, the housing module 5, the feeding module 6 and the conveying module 7, the bottom of the workbench main body 8 is fixed on the ground by four legs, and the wire feeding cutting and stripping module 1 is installed on the working On the upper end surface of the table main body 8 and close to the front position, the pull wire module 2 is installed on the edge of the upper end surface of the workbench main body 8, and there are two groups of punching terminal modules 3, and the two groups of punching terminal modules 3 are oppositely installed on the workbench body 8 and away from the position of the cable module 2, the whole line module 4 has two groups, and the two groups of the whole line module 4 are oppositely installed on the upper end surface of the workbench main body 8 and close to the position of the terminal module 3, the socket There are two groups of modules 5, and two groups of plug-in modules 5 are oppositely installed on the upper end surface of the workbench main body 8 and close to the position of the whole line module 4, and there are two groups of feeding modules 6, and the two groups of feeding modules 6 are in the form of Oppositely installed on the rear of the upper end face of the workbench main body 8, there are two groups of transport modules 7, and the two groups of transport modules 7 are oppositely installed on the bottom between the two groups of terminal modules 3; The structural design of the stripping module 1, the pulling module 2, the terminal module 3, the whole line module 4 and the conveying module 7 can effectively make the design scheme have the advantages of convenient use, high degree of automation and high production efficiency. It can integrate operations such as wire feeding, straightening, stripping and punching terminal sets into one, eliminating the need for tedious manual steps.
送线切剝模块1包括有送线机构101、切剝机构102、底盘103、两组直线型的滑轨104和第一丝杆105,送线机构101、切剝机构102和第一丝杆105均设置在底盘103的上端面,且送线机构101有两块,两块送线机构101呈对向设置且螺纹连接在第一丝杆105上,第一丝杆105垂直固定连接在底盘103的上端面,底盘103底部的两侧固定连接有两组滑块,两组滑块滑动连接在两组滑轨104上,且两组滑轨104通过螺栓固定连接在工作台主体8上;通过送线切剝模块1及相关部件的配合作用,能够有效的将线材进行挤压整直后,能够在切剝机构102的作用下,直接对线材进行剥皮操作,提升了该装置的生产效率。The wire feeding and cutting and stripping module 1 includes a wire feeding mechanism 101, a cutting and stripping mechanism 102, a chassis 103, two sets of linear slide rails 104 and a first screw mandrel 105, and the wire feeding mechanism 101, the cutting and stripping mechanism 102 and the first screw mandrel 105 are all arranged on the upper end surface of the chassis 103, and there are two wire feeding mechanisms 101, the two wire feeding mechanisms 101 are oppositely arranged and screwed on the first screw mandrel 105, and the first screw mandrel 105 is vertically fixedly connected to the chassis The upper end surface of 103 and the two sides of the bottom of the chassis 103 are fixedly connected with two groups of sliders, the two groups of sliders are slidably connected to the two groups of slide rails 104, and the two groups of slide rails 104 are fixedly connected to the workbench main body 8 by bolts; Through the cooperation of the wire feeding cutting and stripping module 1 and related components, after the wire can be effectively squeezed and straightened, the wire can be directly peeled under the action of the cutting and stripping mechanism 102, which improves the production efficiency of the device .
拉线模块2包括拉线模组201、拉线夹具202和支撑臂203,拉线模组201包括有第二丝杆2011,该第二丝杆2011固定在拉线模块2的顶部且靠下的位置,拉线夹具202的一端螺纹连接在第二丝杆2011的杆体上,且拉线夹具202的另一端连接有两块对向设置的夹片,支撑臂203固定连接在拉线模块2的底部,该支撑臂203通螺栓固定连接在工作台主体8上;通过拉线模块2及相关部件的配合作用,能够有效将线材进行输送,且能够通过第二丝杆2011将线材拉伸至需要的长度。The wire-drawing module 2 includes a wire-drawing module 201, a wire-drawing clamp 202 and a support arm 203. The wire-drawing module 201 includes a second screw mandrel 2011, which is fixed on the top and lower position of the wire-drawing module 2. The wire-drawing clamp One end of 202 is threadedly connected to the rod body of the second screw rod 2011, and the other end of the wire clamp 202 is connected with two opposite clips, and the support arm 203 is fixedly connected to the bottom of the wire pull module 2. The bolts are fixedly connected to the main body 8 of the workbench; through the cooperation of the wire pulling module 2 and related components, the wires can be effectively conveyed, and the wires can be stretched to the required length through the second screw rod 2011 .
打端子模块3包括有模具辅助夹具301、端子模具302和固定板303,模具辅助夹具301活动连接在打端子模块3的中部,端子模具302活动连接在打端子模块3的中部且靠近模具辅助夹具301的位置,固定板303固定连接在打端子模块3的底部,且固定板303通过螺栓固定连接在工作台主体8上;通过打端子模块3及相关部件的配合作用,能够有效的对线材进行端子冲压。The terminal punching module 3 includes a mold auxiliary fixture 301, a terminal mold 302 and a fixing plate 303. The mold auxiliary fixture 301 is movably connected to the middle of the terminal punching module 3, and the terminal mold 302 is movably connected to the middle of the punching terminal module 3 and is close to the mold auxiliary fixture. 301, the fixed plate 303 is fixedly connected to the bottom of the terminal module 3, and the fixed plate 303 is fixedly connected to the workbench main body 8 by bolts; through the cooperation of the terminal module 3 and related components, the wire can be effectively Terminal stamping.
整线模块4包括整线夹具汽缸401、理线动力汽缸402、理线夹具403、理线辅助夹具404和固定底座405,整线夹具汽缸401安装在整线模块4顶部的一侧,理线动力汽缸402安装在整线模块4底部的一侧,整线夹具汽缸401与理线动力汽缸402位于整线模块4的同一侧面,理线夹具403安装在整线模块4的顶部且靠近整线夹具汽缸401的位置,理线辅助夹具404安装在整线模块4的顶部且靠近理线夹具403的位置,固定底座405固定连接在整线模块4的另一侧,且该固定底座405通过螺栓固定连接在工作台主体8上;通过整线模块4及相关部件的配合作用,能够将线材上的端子进行夹紧,且保证能够稳定的完成整线操作。The whole line module 4 includes the whole line clamp cylinder 401, the line power cylinder 402, the line clamp 403, the line auxiliary clamp 404 and the fixed base 405, the whole line clamp cylinder 401 is installed on the side of the top of the whole line module The power cylinder 402 is installed on one side of the bottom of the complete line module 4, the complete line clamp cylinder 401 and the cable management power cylinder 402 are located on the same side of the complete line module 4, and the cable management fixture 403 is installed on the top of the complete line module 4 and is close to the complete line The position of the clamp cylinder 401, the wire management auxiliary clamp 404 is installed on the top of the whole line module 4 and close to the position of the wire management fixture 403, the fixed base 405 is fixedly connected to the other side of the whole line module 4, and the fixed base 405 is fixed by bolts It is fixedly connected to the workbench main body 8; through the cooperation of the whole line module 4 and related components, the terminals on the wire can be clamped, and the whole line operation can be stably completed.
理线夹具403和理线辅助夹具404均设有两块;两块理线夹具403相互靠近且呈对向设置,且两块理线夹具403的相对面均开设有用于线材穿过的穿孔,该穿孔的内壁为光滑镜面;两块理线辅助夹具404相互靠近且呈对向设置,两块理线辅助夹具404的相对面均为光滑镜面;通过理线夹具403和理线辅助夹具404的设计,一方面能够对线材进行整理,避免线材打结错乱,另一方面,通过将穿孔的内壁和两块理线辅助夹具404的相对面均设为光滑镜面,能够有效的降低线材与装置的摩擦力,从而更有利于线材进行移动。Both the wire management jig 403 and the wire management auxiliary jig 404 are provided with two pieces; the two wire management jigs 403 are close to each other and are opposite to each other, and the opposite surfaces of the two wire management jigs 403 are provided with perforations for wires to pass through. The inner wall of the perforation is a smooth mirror surface; two auxiliary wire management fixtures 404 are close to each other and are oppositely arranged, and the opposite surfaces of the two auxiliary wire management fixtures 404 are smooth mirror surfaces; The design, on the one hand, can organize the wires and avoid the messy knotting of the wires; on the other hand, by setting the inner wall of the perforation and the opposite surfaces of the two auxiliary wire management fixtures 404 as smooth mirror surfaces, it can effectively reduce the distance between the wires and the device. Friction, which is more conducive to the movement of the wire.
搬送模块7包括有导向轨、前搬送夹具701和后搬送夹具702,前搬送夹具701和后搬送夹具702相互远离,且前搬送夹具701和后搬送夹具702均滑动连接在搬送模块7的导向轨上;通过搬送模块7及相关部件的配合作用,能够有效对线材进行输送至需要的位置,且输送的过程具备较好的稳定性。The transport module 7 includes a guide rail, a front transport fixture 701 and a rear transport fixture 702, the front transport fixture 701 and the rear transport fixture 702 are far away from each other, and the front transport fixture 701 and the rear transport fixture 702 are all slidably connected to the guide rail of the transport module 7 Above; through the cooperation of the transport module 7 and related components, the wire can be effectively transported to the required position, and the process of transport has good stability.
在使用本实用新型时(工作原理),首先将线材的一端拉伸至送线机构101处且穿过切剝机构102,由送线机构101通过挤压将线材整直后,将线材的一头送至拉线模块2上的拉线夹具202上,并进行固定操作,然后通过前搬送夹具701对线材的线体进行稳固,待切剝机构102完成线材的切线剝皮后由搬送模块7送至打端子模块3,拉线夹具202夹住线材一段时间后,由拉线模组201中的第二丝杆2011将原料线材拉至该批次产品所需的长度。线材由搬送模块7送至打端子模块3上的端子模具302后,完成对线材的冲压操作,并由搬送模块7上的前搬送夹具701送至模具辅助夹具301上进行夹持,再由搬送模块7上的后搬送夹具702夹住,并送至整线模块4上的理线辅助夹具404(由于搬送模块7有两组,所以两组搬送模块7的工作方式相同),最后,由整线模块4上的理线辅助夹具404将线材夹紧,并由理线动力汽缸402带动理线夹具403进行移动,此时,整线夹具汽缸401驱动理线夹具403夹紧端子,并进行后拉,完成整体的整线工序。When using the utility model (working principle), first stretch one end of the wire to the wire feeding mechanism 101 and pass through the cutting and stripping mechanism 102. After the wire is straightened by the wire feeding mechanism 101 through extrusion, one end of the wire is Send to the wire drawing clamp 202 on the drawing wire module 2, and carry out fixing operation, then the wire body of the wire rod is stabilized by the front conveying fixture 701, after the cutting and stripping mechanism 102 completes the wire cutting and peeling of the wire rod, it is sent to the punching machine by the transfer module 7. In the terminal module 3 , after the wire pulling clamp 202 clamps the wire for a period of time, the second screw rod 2011 in the wire pulling module 201 pulls the raw wire to the length required by the batch of products. After the wire rod is sent to the terminal mold 302 on the terminal module 3 by the transfer module 7, the stamping operation to the wire rod is completed, and the front transfer clamp 701 on the transfer module 7 is sent to the mold auxiliary clamp 301 for clamping, and then the wire rod is clamped by the transfer module 7. The rear transport fixture 702 on the module 7 is clamped, and sent to the wire management auxiliary fixture 404 on the whole line module 4 (because the transport module 7 has two groups, so the working mode of the two groups of transport modules 7 is the same), at last, by the whole line module 4 The wire management auxiliary clamp 404 on the wire module 4 clamps the wire, and the wire management power cylinder 402 drives the wire management clamp 403 to move. , to complete the overall whole line process.
以上所述仅为本实用新型的实施方式而已,并不用于限制本实用新型。对于本领域技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原理的内所作的任何修改、等同替换、改进等,均应包括在本实用新型的权利要求范围之内。The above descriptions are only the embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the scope of claims of the present utility model.
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| CN110224282A (en) * | 2019-07-15 | 2019-09-10 | 东莞莱奥智能科技有限公司 | A kind of double end terminal inserts the wire rod Zheng Xian mechanism of shell wire rod automatic machine |
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| CN110224282A (en) * | 2019-07-15 | 2019-09-10 | 东莞莱奥智能科技有限公司 | A kind of double end terminal inserts the wire rod Zheng Xian mechanism of shell wire rod automatic machine |
| CN110224282B (en) * | 2019-07-15 | 2024-04-09 | 东莞莱奥智能科技有限公司 | Wire rod wire-straightening mechanism of double-end terminal plug-in shell wire rod automaton |
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