CN209760683U - EB-cured polypropylene film veneer multilayer composite floor - Google Patents

EB-cured polypropylene film veneer multilayer composite floor Download PDF

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Publication number
CN209760683U
CN209760683U CN201920061683.XU CN201920061683U CN209760683U CN 209760683 U CN209760683 U CN 209760683U CN 201920061683 U CN201920061683 U CN 201920061683U CN 209760683 U CN209760683 U CN 209760683U
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thickness
polypropylene film
polyurethane resin
cured
layer
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魏强
董敏
李永红
王建良
钟伟
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Dekor (jurong) Co Ltd
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Dekor (jurong) Co Ltd
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Abstract

The utility model belongs to the technical field of the material of mating formation, a polypropylene membrane veneer multilayer laminate flooring of EB solidification is related to, contains floor substrate body and the top layer of adhering to on the body, wherein, the substrate body is the multilayer substrate, thickness 11.7 ~ 14.7mm, the top layer comprises the polypropylene membrane of polyurethane resin glue film subsides EB solidification, and thickness is 0.27 native 0.05mm, and the wood texture of substrate surface layer is parallel with the length direction of the polypropylene membrane of EB solidification. The EB cured polypropylene film had a thickness of about 0.27 mm soil 0.05 mm; the thickness of the polyurethane resin adhesive layer is 0.1-0.2 mm; the surface layer of the base material is made of beech or birch and other trees with the thickness of more than or equal to 0.8 mm. The utility model solves the shortage of the current wood resources and keeps the natural texture characteristics of the wood; the EB film and the multi-layer base material are pasted and pressed by polyurethane resin at one time, ultraviolet curing UV paint is not needed to be coated on the surface, and the coating is tough, high-elastic, strong in adhesion and high in hardness.

Description

EB-cured polypropylene film veneer multilayer composite floor
Technical Field
The utility model belongs to the technical field of the material of mating formation, relate to solid wood composite floor, especially relate to a polypropylene membrane veneer multilayer composite floor of EB solidification.
Background
The multilayer solid wood composite floor is prepared by coating special paint for the ultraviolet light curing floor, which has high performance, high wear resistance and high environmental protection, on a substrate which is a natural rare tree species veneer (veneer) with different thicknesses and a plywood made of solid wood veneers with criss-cross textures, and is widely applied to the household building material industry. However, with the shortage of forest resources, the resource limitation of the solid wood composite floor is increased, and particularly, the available resources are reduced rapidly when the solid wood composite floor is selected from hard broad-leaved tree species for decades or even hundreds of years. The price of raw materials is continuously rising, the yield is greatly reduced, and the requirements on the more noble multilayer surface plates of the multilayer solid wood composite floor are more and more strict.
Electron Beam (EB) curing technology is an important branch of radiation curing technology. The electron beam emitted from a cathode ray tube is linearly accelerated by an electric field, so that the energy of the electron beam reaches 100-400 KeV; the electron beam irradiates the coating containing unsaturated double bonds to initiate the polymerization of the coating, so as to achieve the aim of curing the coating, and the technology is widely applied to the fields of automobile coating curing and various coatings. In the electron beam/wire (EB) film, resin is polymerized by irradiating resin paint (liquid) with EB, thereby changing the properties of the substance, adding new functions to the substance, and instantly obtaining a film (solid) with high hardness. The EB curing technology is an environment-friendly, energy-saving and sanitary coating curing technology, accords with the national industry development direction, and is worth being vigorously promoted.
Chinese patent CN207808670U discloses an electronic wire cured film multilayer composite floor, which comprises a UV paint film, an electronic wire cured film and a multilayer substrate layer in sequence from top to bottom, wherein the multilayer substrate layer is a plywood formed by fast growing wood veneers through criss-cross lamination, and the electronic wire cured film is adhered on the upper surface of the plywood through a polyvinyl alcohol adhesive. The electronic wire cured film multilayer composite floor base material adopts the criss-cross base material of the original fast growing wood veneer. However, there are still several problems with this patent, such as: the annual ring lines are obvious, and sand printing or wood burrs are easy to generate to influence the surface effect; the surface is covered with a layer of UV paint, although partial lower layer can be covered, the phenomena of surface indentation, bulging and the like caused by the problems of base materials and sanding still exist, and the cost of the finished floor is increased to a certain extent; the polyvinyl alcohol glue for bonding has poor elasticity and bonding strength, low water resistance and the like.
Disclosure of Invention
In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to disclose an EB cured polypropylene film-faced multilayer laminate flooring.
The technical scheme is as follows:
An EB-cured polypropylene film-faced multilayer composite floor comprises a floor base material body and a surface layer attached to the body, wherein the base material body is a multilayer base material and has a thickness of 11.7-14.7 mm, preferably 11.9-14.5 mm; the surface layer is formed by adhering an EB (ethylene-propylene) cured polypropylene film to a polyurethane resin adhesive layer, the thickness of the surface layer is 0.27 mm, and further, the wood texture of the surface layer of the base material is parallel to the length direction of the EB cured polypropylene film.
The utility model discloses in the preferred disclosure example, the polypropylene membrane of EB solidification is for using polypropylene as the raw materials, utilizes the membrane that electron beam curing technology made, and thickness is about 0.27 native 0.05mm, and the surface not only contains ligneous texture, and paint and special plane and archaize effect in addition make timber texture and paint effect complex form, possesses natural timber texture, archaize effect, paint treatment effect, purchases from Japan.
The utility model discloses in the better disclosure example, polyurethane resin adhesive layer thickness 0.1 ~ 0.2mm, for polyurethane resin class hot melt adhesive, overcome the film and easily produced surface defect scheduling problem in coarse timber surface, lower coating weight can reach better splicing intensity.
In the preferred embodiment of the present invention, the surface layer of the substrate is made of beech or birch with a thickness of 0.8mm or more, and is polished.
The utility model discloses in the preferred disclosure case, vertically and horizontally staggered sets up between each layer of substrate body, and surface texture is parallel to each other with bottom texture, and EB membrane direction is unanimous with substrate surface wood texture direction, overcomes ligneous anisotropy, and the substrate is followed the texture sand light, reduces the bad phenomenon of face that burr sand light seal and timber burr arouse.
The surface does not need to be coated with UV paint, the floor also has higher physical and chemical properties, and the smoke release amount and the flame tip height of the floor meet the standard requirements of building materials.
What the floor used is that the tie is buckled and is assembled, for avoiding the veneer to appear collapsing the limit, collapsing the end phenomenon, veneer limit portion will be made the arcuation or the chamfer of form to one side. In order to avoid expansion with heat and contraction with cold, one part of the edge of the back plate needs to be additionally punched, and when the back plate is assembled, a certain gap is reserved at the back of the floor, so that the phenomenon of seam separation or bulging caused by expansion with heat and contraction with cold, and contraction with moisture and expansion with dry is prevented.
The utility model discloses a multilayer laminate flooring will be through the attached in multilayer solid wood laminate flooring substrate surface of the polypropylene membrane that possesses timber texture, archaize effect, the paint treatment effect of Electron Beam technology solidification, the EB multilayer laminate flooring who obtains. The EB polypropylene film has decorative textures of wood, is added with a paint effect and a special plane and antique effect, simulates natural wood to the maximum extent, and solves the shortage situation of forest resources so as to protect natural resources; compared with the existing solid wood composite floor and the existing technology, the surface does not need paint, the EB film does not need to be dipped, the coating hardness is higher, the bonding adhesion with the coating is strong, the process is simple, the environment is more protected, and the comprehensive cost is relatively lower. The technical problems of poor surface effect, poor surface and the like of the multilayer composite floor with the thin film veneer are solved; compared with the existing multilayer solid wood composite floor, the multilayer solid wood composite floor keeps the characteristics of multilayer solid wood, the physical and mechanical properties meet the requirements of various indexes, and the performances such as weather resistance, wear resistance, scratch resistance and the like are more excellent.
Advantageous effects
The utility model discloses combine together electron beam curing technique and multilayer solid wood laminate flooring, make full use of electron beam curing technique to polypropylene is raw and other materials, and the membrane that possesses timber texture, archaize effect, paint treatment effect of making with EB curing technique is pasted it and is covered on multilayer solid wood substrate surface, the polypropylene membrane veneer multilayer laminate flooring of the EB solidification of preparation. The tension situation of the current wood resources is solved, and the natural texture characteristics of the wood are retained to the maximum extent; the EB film and the multi-layer base material are pasted and pressed by using polyurethane resin at one time, ultraviolet light curing UV paint is not needed to be coated on the surface, and compared with a product which is prepared by a common multi-layer solid wood composite floor through complicated production processes such as scribing, veneering, cold pressing, hot pressing and the like, the coating is tough, high in elasticity, strong in adhesion and high in hardness.
Drawings
FIG. 1 is a schematic structural view of an EB-cured polypropylene film-faced multi-layer composite floor, wherein 1, a substrate body; 2. a polyurethane resin adhesive layer; 3. EB cured polypropylene films; 4. a surface layer.
Detailed Description
The present invention will be described in detail with reference to the following examples so that those skilled in the art can better understand the present invention, but the present invention is not limited to the following examples.
Unless otherwise defined, terms (including technical and scientific terms) used herein should be construed to have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art, and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Example 1
The utility model provides a polypropylene membrane veneer multilayer laminate flooring of EB solidification, includes floor substrate body 1 and attaches to the top layer on the body, wherein, substrate body 1 is multilayer substrate, and thickness 11.7 ~ 14.7mm, the top layer is pasted EB solidification's polypropylene membrane 3 by polyurethane resin glue film 2 and constitutes, and thickness is 0.27 native 0.05mm, and further, the wood texture of substrate surface layer is parallel with EB solidification's polypropylene membrane 3's length direction.
Example 2
An EB-cured polypropylene film-faced multilayer composite floor comprises a floor base material body 1 and a surface layer attached on the floor base material body, wherein the base material body 1 is a multilayer base material and has the thickness of 11.9-14.5 mm; the surface layer is formed by adhering an EB (ethylene-propylene) cured polypropylene film 3 to a polyurethane resin adhesive layer 2, the thickness of the surface layer is 0.27 mm, and further, the wood texture of the surface layer of the base material is parallel to the length direction of the EB cured polypropylene film 3.
Example 3
An EB-cured polypropylene film-faced multilayer composite floor comprises a floor base material body 1 and a surface layer attached on the floor base material body, wherein the base material body 1 is a multilayer base material and has the thickness of 11.7-14.7 mm; the surface layer is formed by adhering an EB (ethylene-propylene) cured polypropylene film 3 to a polyurethane resin adhesive layer 2, the thickness of the surface layer is 0.27 mm, and further, the wood texture of the surface layer of the base material is parallel to the length direction of the EB cured polypropylene film 3; the EB-cured polypropylene film 3 is a film which is prepared by taking polypropylene as a raw material and utilizing an electron beam curing process, has the thickness of about 0.27 mm and 0.05mm, has a surface containing wood grains, paint, a special plane and an antique effect, is formed by compounding the wood grains and the paint effect, has natural wood grains, an antique effect and a paint treatment effect, and is purchased from Japan.
Example 4
An EB-cured polypropylene film-faced multilayer composite floor comprises a floor base material body 1 and a surface layer attached on the floor base material body, wherein the base material body 1 is a multilayer base material and has the thickness of 11.7-14.7 mm; the surface layer is formed by adhering an EB (ethylene-propylene) cured polypropylene film 3 to a polyurethane resin adhesive layer 2, the thickness of the surface layer is 0.27 mm, and further, the wood texture of the surface layer of the base material is parallel to the length direction of the EB cured polypropylene film 3; the EB-cured polypropylene film 3 is a film which is prepared by taking polypropylene as a raw material and utilizing an electron beam curing process, has the thickness of about 0.27 mm and 0.05mm, has a surface containing wood grains, paint, a special plane and an antique effect, is formed by compounding the wood grains and the paint effect, has natural wood grains, an antique effect and a paint treatment effect, and is purchased from Japan. The thickness of the polyurethane resin adhesive layer 2 is 0.1-0.2 mm, and the polyurethane resin adhesive layer is a polyurethane resin hot melt adhesive.
Example 5
An EB-cured polypropylene film-faced multilayer composite floor comprises a floor base material body 1 and a surface layer attached on the floor base material body, wherein the base material body 1 is a multilayer base material and has the thickness of 11.7-14.7 mm; the surface layer is formed by adhering an EB (ethylene-propylene) cured polypropylene film 3 to a polyurethane resin adhesive layer 2, the thickness of the surface layer is 0.27 mm, and further, the wood texture of the surface layer of the base material is parallel to the length direction of the EB cured polypropylene film 3; the EB-cured polypropylene film 3 is a film which is prepared by taking polypropylene as a raw material and utilizing an electron beam curing process, has the thickness of about 0.27 mm and 0.05mm, has a surface containing wood grains, paint, a special plane and an antique effect, is formed by compounding the wood grains and the paint effect, has natural wood grains, an antique effect and a paint treatment effect, and is purchased from Japan. The thickness of the polyurethane resin adhesive layer 2 is 0.1-0.2 mm, and the polyurethane resin adhesive layer is a polyurethane resin hot melt adhesive. The surface layer 4 of the base material is made of beech or birch and other trees with the thickness of more than or equal to 0.8mm, and is polished.
Example 6
An EB-cured polypropylene film-faced multilayer composite floor comprises a floor base material body 1 and a surface layer attached on the floor base material body, wherein the base material body 1 is a multilayer base material and has the thickness of 11.7-14.7 mm; the surface layer is formed by adhering an EB (ethylene-propylene) cured polypropylene film 3 to a polyurethane resin adhesive layer 2, the thickness of the surface layer is 0.27 mm, and further, the wood texture of the surface layer of the base material is parallel to the length direction of the EB cured polypropylene film 3; the EB-cured polypropylene film 3 is a film which is prepared by taking polypropylene as a raw material and utilizing an electron beam curing process, has the thickness of about 0.27 mm and 0.05mm, has a surface containing wood grains, paint, a special plane and an antique effect, is formed by compounding the wood grains and the paint effect, has natural wood grains, an antique effect and a paint treatment effect, and is purchased from Japan. The thickness of the polyurethane resin adhesive layer 2 is 0.1-0.2 mm, and the polyurethane resin adhesive layer is a polyurethane resin hot melt adhesive. The surface layer 4 of the base material is made of beech or birch and other trees with the thickness of more than or equal to 0.8mm, and is polished. Criss-cross sets up between each layer of substrate body, and surface texture is parallel to each other with bottom texture, and EB membrane direction is unanimous with substrate surface wood texture direction, overcomes ligneous anisotropy, and the substrate is followed the texture sand light, reduces the bad phenomenon of face that burr sand light seal and timber burr arouse.
It is only above the embodiment of the utility model, not therefore the restriction the utility model discloses a patent range, all utilize the utility model discloses equivalent structure or equivalent flow transform that the specification was done, or direct or indirect application is in other relevant technical field, all including on the same reason the utility model discloses an in the patent protection scope.

Claims (5)

1. An EB-cured polypropylene film-faced multi-layer composite floor comprising a floor substrate body (1) and a surface layer attached over the body, characterized in that: the substrate body (1) is a multi-layer substrate, and the thickness is 11.7-14.7 mm; the surface layer is formed by adhering an EB (EB) cured polypropylene film (3) to a polyurethane resin adhesive layer (2), and the thickness of the surface layer is 0.27 mm and 0.05 mm; the wood grain of the surface layer of the substrate was parallel to the length direction of the EB-cured polypropylene film (3).
2. The EB cured polypropylene film faced multilayer composite floor of claim 1 wherein: the thickness of the base material body (1) is 11.9-14.5 mm.
3. The EB cured polypropylene film faced multilayer composite floor of claim 1 wherein: the EB-cured polypropylene film (3) is a film prepared by taking polypropylene as a raw material and utilizing an electron beam curing process, and the thickness of the EB-cured polypropylene film is about 0.27 mm and 0.05 mm.
4. The EB cured polypropylene film faced multilayer composite floor of claim 1 wherein: the thickness of the polyurethane resin adhesive layer (2) is 0.1-0.2 mm, and the polyurethane resin adhesive layer is a polyurethane resin hot melt adhesive.
5. The EB cured polypropylene film faced multilayer composite floor of claim 1 wherein: the surface layer (4) of the base material is beech or birch with the thickness of more than or equal to 0.8mm and is polished.
CN201920061683.XU 2019-01-15 2019-01-15 EB-cured polypropylene film veneer multilayer composite floor Active CN209760683U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109537847A (en) * 2019-01-15 2019-03-29 圣象地板(句容)有限公司 A kind of cured polypropylene screen facing multi-layer composite floor of EB and its production technology
CN112191479A (en) * 2020-09-21 2021-01-08 圣象地板(句容)有限公司 EB (Electron beam) -cured polypropylene film veneer multilayer composite floor chamfer paint coating process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109537847A (en) * 2019-01-15 2019-03-29 圣象地板(句容)有限公司 A kind of cured polypropylene screen facing multi-layer composite floor of EB and its production technology
CN112191479A (en) * 2020-09-21 2021-01-08 圣象地板(句容)有限公司 EB (Electron beam) -cured polypropylene film veneer multilayer composite floor chamfer paint coating process

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