CN209758492U - Sweep sign indicating number balance machine - Google Patents
Sweep sign indicating number balance machine Download PDFInfo
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- CN209758492U CN209758492U CN201920163677.5U CN201920163677U CN209758492U CN 209758492 U CN209758492 U CN 209758492U CN 201920163677 U CN201920163677 U CN 201920163677U CN 209758492 U CN209758492 U CN 209758492U
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- manipulator
- balance machine
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Abstract
The utility model relates to a parts machining field discloses a sweep sign indicating number balance machine. This sweep sign indicating number balance machine includes workstation, fortune material subassembly, manipulator and camera etc. wherein, a rectangular material mouth has been seted up at the top of workstation, fortune material subassembly slidable mounting directly over the material mouth to be equipped with a hollow dish mouth in the centre of fortune material subassembly, the top at the workstation is installed to the manipulator, and install the suction head on the manipulator, the side at the manipulator is installed through a curb plate to the camera. The code scanning and disc placing machine in the utility model has the advantages that on one hand, the whole code scanning and disc placing process is automated, the whole disc data can be obtained at one time, the working efficiency is higher, excessive time and labor are not consumed, and the production and manufacturing cost is reduced; on the other hand, the method is simple to operate, good in repeated positioning performance and high in detection precision, the conditions of erroneous judgment and missed detection are avoided, and the quality of packaged products is guaranteed.
Description
Technical Field
The utility model relates to a parts machining field, in particular to sweep sign indicating number balance machine.
Background
In the manufacturing process of part products, the products are often required to be detected and packaged, the detection and packaging of conventional part products are generally carried out by manually operating corresponding instruments, specifically, two-dimensional codes and other marks are marked on the products in the production and manufacturing processes, then the two-dimensional codes of the products are scanned one by manually holding a code scanning gun, unqualified products are sorted out according to the scanning result, and the qualified products are packaged.
However, for some small-sized part products, such as 3C part products, it is necessary to accurately position the part products before detection and packaging, and since the product has a small size and a large number of detection and packaging at a time, a large amount of time and labor are required for manual code scanning, the working efficiency is low, and the production and manufacturing costs are increased; on the other hand, the operator often produces fatigue in the long-term manual work of sweeping the sign indicating number, appears erroneous judgement easily and misses, improves the defective rate of packing the product.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a sweep sign indicating number balance machine.
According to an aspect of the utility model, a sweep sign indicating number balance machine is provided, include
The top of the workbench is provided with a rectangular material port;
The material conveying assembly is slidably mounted right above the material port, and a hollow disc port is formed in the middle of the material conveying assembly;
The manipulator is arranged on the top of the workbench, and a suction head is arranged on the manipulator;
The camera is arranged on the side surface of the manipulator through a side plate;
Wherein, the width of fortune material subassembly is half the length of material mouth, and the width of dish mouth is not more than the width of material mouth.
The code scanning and disc placing machine in the utility model has the advantages that on one hand, the whole code scanning and disc placing process is automated, the whole disc data can be obtained at one time, the working efficiency is higher, excessive time and labor are not consumed, and the production and manufacturing cost is reduced; on the other hand, the method is simple to operate, good in repeated positioning performance and high in detection precision, the conditions of erroneous judgment and missed detection are avoided, and the quality of packaged products is guaranteed.
In some embodiments, the inside of the workbench is provided with a jacking mechanism which is positioned right below the material opening and can move in the vertical direction. Therefore, the stacked material discs are placed at the top of the jacking mechanism and can ascend to the disc opening of the material conveying assembly one by one through the movement of the jacking mechanism, and therefore the material discs are used for fixing and detecting.
In some embodiments, the workbench is further provided with a rodless cylinder and a sliding rail, the rodless cylinder and the sliding rail are respectively located on two sides of the material opening and extend along the long side direction of the material opening, wherein one side of the bottom of the material conveying assembly is mounted on the rodless cylinder, and the other side of the bottom of the material conveying assembly is slidably mounted on the sliding rail. From this, can be with fortune material subassembly slidable mounting directly over the material mouth through setting up rodless cylinder and slide rail to can shift the charging tray on it.
In some embodiments, two ends and a middle part of a long side of the material opening are provided with one sensor, and each sensor is installed on the workbench through a bracket. Therefore, each part of the material transporting assembly can be sensed through each sensor, so that the position of the material transporting assembly is judged in real time, and feeding or discharging is carried out in time.
In some embodiments, the material conveying assembly is further provided with two vertical clamping plates, wherein the two vertical clamping plates are respectively located on two sides of the disc opening, and each clamping plate is connected with one clamping cylinder. From this, can carry out the centre gripping to the charging tray that rises to dish mouth department through two splint of centre gripping cylinder control and fix to conveniently detect and absorb the product on the charging tray, and make the charging tray can shift along with fortune material subassembly.
in some embodiments, the suction head is mounted on the robot by a fixed block, and a rubber block is mounted on the fixed block and is arranged side by side with the suction head. From this, can absorb the product more firmly through the cooperation suction head of gluing piece to with unqualified product from charging tray transfer shift out.
in some embodiments, the camera is mounted on an upper portion of a side of the side plate, and a ring-shaped light source is further mounted on a lower portion of the side plate. Therefore, the annular light source can provide a proper lighting environment for shooting work of the camera.
In some embodiments, a computer is also included. Therefore, a relevant database is arranged in the computer, and the data of the image of the product shot by the camera can be analyzed and compared to identify the defective products.
In some embodiments, a reject box is further disposed on the work table. Therefore, the identified defective products can be sucked out of the material tray through the mechanical arm and the suction head of the mechanical arm, and the defective products are moved into the waste box to be subjected to subsequent treatment.
In some embodiments, the robot is a four axis robot and the camera is a CCD industrial camera. From this, select suitable manipulator cooperation suction head and can effectively remove the product in the charging tray, and select suitable camera and can realize carrying out effectual image shooting to the product in the charging tray to obtain its two-dimensional code data.
Drawings
Fig. 1 is a schematic structural view of a code scanning and disc placing machine according to an embodiment of the present invention;
FIG. 2 is a schematic view of the structure of the material port part shown in FIG. 1;
FIG. 3 is a schematic structural view of the material handling assembly shown in FIG. 1;
Fig. 4 is a schematic structural view of a robot part shown in fig. 1.
In the figure: the automatic material conveying device comprises a workbench 1, a material conveying assembly 2, a manipulator 3, a camera 4, a computer 5, a waste box 6, a material tray 7, a material opening 11, a rodless cylinder 12, a sliding rail 13, a sensor 14, a support 15, a bottom frame 16, a tray opening 21, a clamping plate 22, a clamping cylinder 23, a suction head 31, a fixed block 32, a rubber block 33, a side plate 41 and an annular light source 42.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 schematically shows a sweep yard balance machine according to an embodiment of the present invention. As shown in fig. 1, the code scanning and arranging machine comprises a workbench 1, and preferably, the workbench 1 is generally made of aluminum profiles. And a rectangular material port 11 is arranged at the top of the workbench 1, wherein one side of the material port 11 is a feeding area, and the other side is a discharging area, so that both feeding and discharging need to pass through the material port 11.
And the inside of the workbench 1 right below the material port 11 is also provided with a jacking mechanism which is not marked in the figure and can perform lifting motion in the vertical direction under the action of a motor.
a material transporting component 2 is installed above the material port 11 in a sliding mode through a sliding block, wherein the width of the material transporting component 2 is half of the length of the material port 11, and when the material is loaded, the material transporting component is located above a material loading area of the material port 11 and can slide to a material unloading area of the material port 11, and then the material unloading can be carried out.
A manipulator 3 is mounted on the top of the worktable 1, and preferably, the manipulator 3 is a four-axis manipulator. The robot arm 3 is mounted with the tip 31 and the camera 4 side by side, preferably, the camera 4 is a CCD industrial camera of 500W pixels. Wherein, when the manipulator 3 moves, the suction head 31 and the camera 4 are generally arranged right above the feeding area of the material opening 11.
In addition, the camera 4 and the manipulator 3 are connected with a computer 5, a preset and input database is arranged in the computer 5, the database comprises data of correct two-dimensional codes of all products, and the data can be compared with images of the products shot by the camera 4 to judge whether the two-dimensional codes of the corresponding products are correct or not and record the two-dimensional codes.
A waste box 6 is further provided on the table 1, the waste box 6 is a box-shaped container installed on the surface of the table 1 for containing the detected defective products, wherein the robot 3 operates to move the suction head 31 above the waste box 6.
Fig. 2 shows a schematic view of the material port part of fig. 1, and fig. 3 shows a schematic view of the material transporting assembly of fig. 1. As shown in fig. 2-3, a rodless cylinder 12 and a slide rail 13 are respectively disposed on two sides of the material opening 11 on the working platform 1, and the rodless cylinder 12 and the slide rail 13 both extend along the long side direction of the material opening 11, and one side of the bottom of the material transporting assembly 2 is mounted on the rodless cylinder 12 and can be driven by the rodless cylinder 12, and the other side is slidably mounted on the slide rail 13 and can slide along the slide rail 13.
and lie in the below of material mouth 11 still to be equipped with two square underframe 16 side by side on workstation 1, and all install a sensor 14 through a support 15 in the both sides of underframe 16, then each sensor 14 sets up respectively at the both ends and the middle part on the long limit of material mouth 11 to wherein have two sensors 14 to set up in the middle part, each sensor 14 highly all is less than fortune material subassembly 2, and all upwards detects. When the material transporting assembly 2 is located in the feeding area or the discharging area of the material opening 11, the two sensors 14 located on the bottom frame 16 on the side of the area will detect the material transporting assembly 2, so that the position of the material transporting assembly 2 can be accurately determined.
The main body of the material conveying component 2 is a horizontal flat plate, a hollow disc opening 21 is arranged in the middle of the flat plate, the shape of the disc opening 21 is generally consistent with that of a material tray 7 for carrying products, the size of the disc opening 21 is not smaller than that of the material tray 7, and the width of the disc opening 21 is not larger than that of the material port 11.
Still be equipped with two vertical splint 22 in the both sides of dish mouth 21, two splint 22 set up relatively to its face that backs on the back all is connected with a clamping cylinder 23, and two clamping cylinder 23 are then installed on fortune material subassembly 2, through the operation of two clamping cylinders 23, can control two splint 22 relative motion.
Fig. 4 shows a schematic structural view of the robot part in fig. 1. As shown in fig. 4, a fixing block 32 is installed at the end of the manipulator 3, the suction head 31 is installed on the fixing block 32, and a rubber block 33 is installed on the fixing block 32, the rubber block 33 is arranged in parallel with the suction head 31, when the suction head 31 sucks the part product, the rubber block 33 can be generally contacted with the part product, and the rubber block 33 has certain viscosity, so that the product can be more stably sucked.
and a side plate 41 is installed on the side surface of the manipulator 3, a camera 4 is installed on the upper portion of the side surface of the side plate 41, and an annular light source 42 is also installed on the lower portion of the side surface, wherein a lens of the camera 4 can shoot a part product on the tray 7 through an inner ring of the annular light source 42, then the shot two-dimensional code information is transmitted to the computer 5 for processing, and the annular light source 42 can provide a proper light environment for shooting.
When the code scanning and arranging machine is used, firstly, a plurality of material trays 7 containing products are stacked into a stack and placed at the top of the jacking mechanism in the workbench 1, wherein one surface of each product printed with the two-dimensional code faces upwards; then, starting the device, controlling the lifting mechanism to ascend by the motor to enable the tray 7 positioned at the top to be conveyed into the tray opening 21 of the material conveying assembly 2 through the material loading area of the material opening 11, enabling the two clamping cylinders 23 to push the two clamping plates 22 to clamp the tray 7 from two sides, shooting each product on the tray 7 by using the camera 4, transmitting the shot image to the computer 5, and analyzing and processing two-dimensional code data of each shot product by the computer 5 to judge whether the two-dimensional code data are correct or not, and recording the two-dimensional code data as a defective product if the two-dimensional code of a certain product is incorrect; then, the manipulator 3 operates to suck the recorded defective products from the material tray 7 one by one through the suction head 31 on the manipulator, the defective products are moved and placed in the waste product box 6 for processing, the material tray 7 and the remaining qualified products on the material tray are slid along the slide rail 13 under the action of the rodless cylinder 12 until the sensors 14 detect that the defective products slide to the upper side of the other side of the material opening 11, the clamping cylinders 23 control the clamping plates 22 to move back and forth to loosen the material tray 7, the material tray 7 falls onto the jacking mechanism through the blanking area of the material opening 11, the material conveying assembly 2 slides back on the original way, and the next material tray 7 is swept continuously, wherein when enough material trays 7 swept to the jacking mechanism are stacked, the jacking mechanism can be controlled to descend, and the material trays 7 are collected from the side door of the workbench 1.
The code scanning and disc placing machine in the utility model has the advantages that on one hand, the whole code scanning and disc placing process is automated, the whole disc data can be obtained at one time, the working efficiency is higher, excessive time and labor are not consumed, and the production and manufacturing cost is reduced; on the other hand, the method is simple to operate, good in repeated positioning performance and high in detection precision, the conditions of erroneous judgment and missed detection are avoided, and the quality of packaged products is guaranteed.
What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.
Claims (10)
1. Sweep sign indicating number balance machine, its characterized in that: comprises that
The device comprises a workbench (1), wherein a rectangular material opening (11) is formed in the top of the workbench (1);
The material conveying assembly (2) is slidably mounted right above the material opening (11), and a hollow disc opening (21) is formed in the middle of the material conveying assembly (2);
the manipulator (3), the manipulator (3) is installed on the top of the workbench (1), and a suction head (31) is installed on the manipulator (3);
The camera (4), the said camera (4) is installed on the side of the said mechanical arm (3) through a lateral plate (41);
the width of the material conveying assembly (2) is half of the length of the material opening (11), and the width of the disc opening (21) is not larger than the width of the material opening (11).
2. A code-scanning balance machine according to claim 1, characterized in that: the inside of workstation (1) is equipped with climbing mechanism, climbing mechanism is located under material mouth (11) to can move on vertical direction.
3. A code-scanning balance machine according to claim 1, characterized in that: still be equipped with a no pole cylinder (12) and a slide rail (13) on workstation (1), no pole cylinder (12) with slide rail (13) are located respectively the both sides of material mouth (11), and along the long limit direction of material mouth (11) extends, wherein one side of the bottom of fortune material subassembly (2) is installed on no pole cylinder (12), and the opposite side is then slidable mounting be in on slide rail (13).
4. A code-scanning balance machine according to claim 1, characterized in that: both ends and the middle part on the long limit of material mouth (11) all are equipped with a sensor (14), each sensor (14) all install through support (15) on workstation (1).
5. A code-scanning balance machine according to claim 1, characterized in that: the material conveying assembly (2) is further provided with two vertical clamping plates (22), wherein the two clamping plates (22) are respectively positioned on two sides of the disc opening (21), and each clamping plate (22) is connected with one clamping cylinder (23).
6. A code-scanning balance machine according to claim 1, characterized in that: the suction head (31) is installed on the manipulator (3) through a fixed block (32), and a rubber block (33) which is arranged side by side with the suction head (31) is further installed on the fixed block (32).
7. A code-scanning balance machine according to claim 1, characterized in that: the camera (4) is mounted on the upper portion of the side surface of the side plate (41), and a ring-shaped light source (42) is further mounted on the lower portion of the side surface of the side plate (41).
8. A code-scanning balance machine according to claim 1, characterized in that: also comprises a computer (5).
9. A code-scanning balance machine according to claim 1, characterized in that: the workbench (1) is also provided with a waste box (6).
10. A code-scanning balance machine according to claim 1, characterized in that: the manipulator (3) is a four-axis manipulator, and the camera (4) is a CCD industrial camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920163677.5U CN209758492U (en) | 2019-01-30 | 2019-01-30 | Sweep sign indicating number balance machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920163677.5U CN209758492U (en) | 2019-01-30 | 2019-01-30 | Sweep sign indicating number balance machine |
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| Publication Number | Publication Date |
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| CN209758492U true CN209758492U (en) | 2019-12-10 |
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| CN201920163677.5U Active CN209758492U (en) | 2019-01-30 | 2019-01-30 | Sweep sign indicating number balance machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109677922A (en) * | 2019-01-30 | 2019-04-26 | 领镒（江苏）精密电子制造有限公司 | Barcode scanning circulating plate machine |
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2019
- 2019-01-30 CN CN201920163677.5U patent/CN209758492U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109677922A (en) * | 2019-01-30 | 2019-04-26 | 领镒（江苏）精密电子制造有限公司 | Barcode scanning circulating plate machine |
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