CN209754316U - Accurate upset welded platform - Google Patents
Accurate upset welded platform Download PDFInfo
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- CN209754316U CN209754316U CN201920461101.7U CN201920461101U CN209754316U CN 209754316 U CN209754316 U CN 209754316U CN 201920461101 U CN201920461101 U CN 201920461101U CN 209754316 U CN209754316 U CN 209754316U
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Abstract
The utility model discloses a precise overturning welding platform, which comprises a welding platform, an overturning platform and a laser Z shaft; the overturning platform is arranged above the welding platform; the laser Z axis is positioned above one side of the overturning platform; the laser Z axis is provided with a CCD visual automatic alignment system for product welding alignment and a laser welding machine, and the laser welding machine carries out accurate overturning welding through an overturning platform; a synchronous belt is arranged on the overturning platform; and the welding platform is provided with a screw rod and a jacking cylinder. This accurate upset welded platform needs can weld to various electronic product precision parts, can realize high accuracy spot welding, stitch welding and upset welding, accomplishes accurate control. Moreover, the automation degree of the welding process can be improved, manual direct welding defects are effectively reduced, harm to human bodies caused by pollution generated in the welding process is reduced, stable uninterrupted operation can be realized, and the welding work efficiency is improved.
Description
Technical Field
The utility model relates to an accurate upset welded platform.
background
With the increasing scale of the electronic product production industry, in order to improve the production efficiency of electronic products, automation equipment is more and more popularized in the electronic product production industry. The soldering process is an essential process in the production of many electronic products. Therefore, the successful development of a safe and reliable welding platform can effectively improve the production efficiency of the electronic industry. At present, two main welding methods are available, namely traditional manual welding and automatic welding. The traditional manual welding has the problems of uneven welding effect, low working efficiency and the like, the conventional automatic welding method is low in general automation degree and needs manual assistance, or the automatic welding method is single in function, low in compatibility and precision and cannot meet the market diversification requirement.
Disclosure of Invention
the utility model aims to solve the technical problem the utility model relates to a be applied to accurate upset welded platform on the automatic weld equipment for realize the automatic upset welding to the quick high accuracy of product.
The utility model discloses a realize through following technical scheme: a precision overturning welding platform comprises a welding platform, an overturning platform and a laser Z-axis; the overturning platform is arranged above the welding platform; the laser Z axis is positioned above one side of the overturning platform; the laser Z axis is provided with a CCD visual automatic alignment system for product welding alignment and a laser welding machine, and the laser welding machine carries out accurate overturning welding through an overturning platform; a synchronous belt is arranged on the overturning platform; and the welding platform is provided with a screw rod and a jacking cylinder.
as a preferred technical scheme, the welding platform comprises a first bottom plate, a first mounting plate, two first motors, a first stop block, a plurality of linear slide rails, a movable plate, a plurality of mounting blocks, a synchronous pulley belt, a motor mounting seat, an air cylinder mounting plate, a plurality of screw rod seats, a first fixing plate, a screw rod and a jacking air cylinder, wherein the first mounting plate is arranged above the first bottom plate; the first fixing plate and the screw rod seat are arranged on one side of the first bottom plate; the first fixing plate is positioned in the middle of the plurality of screw rod seats, the first fixing plate and the screw rod seats are provided with screw rod mounting holes which are aligned, the screw rods are mounted in the screw rod mounting holes, and the screw rods are driven by the first motor; the two linear sliding rails are symmetrically arranged on the first bottom plate, sliding blocks are arranged on the linear sliding rails, and the first mounting plate and the sliding blocks are fixed; the movable plate is positioned above the first mounting plate, a mounting groove is formed in the movable plate, the cylinder mounting plate is mounted in the mounting groove, the jacking cylinder is mounted on the cylinder mounting plate, and a piston rod of the jacking cylinder faces downwards vertically; the top of the movable plate is provided with a first mounting plate, the first mounting plate is provided with a synchronous belt, a mounting block and a motor mounting seat, and the motor mounting seat is provided with a first motor; the mounting block is provided with a linear slide rail.
As a preferred technical scheme, the overturning platform comprises a third mounting plate, and a jig positioning plate, a second stop block, a bearing seat, a synchronous belt, a motor mounting plate, a limiting block, a first corrugated pipe, a second motor, a second bottom plate, a buffer mechanism and a limiting mechanism which are arranged on the third mounting plate; the second motor is arranged on the motor mounting plate; a bearing is arranged on the bearing seat, a shaft lever is inserted into the bearing, a synchronous wheel is sleeved and fixed on the shaft lever and a motor shaft of the second motor, and the synchronous belt is fixed on the two synchronous wheels; the jig positioning plate and the first corrugated pipe are symmetrically arranged on two sides of the third mounting plate; one side of the third mounting plate, which is far away from the second motor, is provided with a buffer mechanism and a limiting mechanism.
As a preferred technical scheme, the laser Z axis comprises a laser welding machine, a CCD visual automatic positioning system, a linear module, a reinforcing plate, a fourth mounting plate and a second fixing plate; the reinforcing plate is vertically fixed on the fourth mounting plate, and the linear module is fixed on the reinforcing plate and the fourth mounting plate; the second fixing plate is installed at one side of the linear module.
The utility model has the advantages that: this accurate upset welded platform needs can weld to various electronic product precision parts, can realize high accuracy spot welding, stitch welding and upset welding, accomplishes accurate control. Moreover, the automation degree of the welding process can be improved, manual direct welding defects are effectively reduced, harm to human bodies caused by pollution generated in the welding process is reduced, stable uninterrupted operation can be realized, and the welding work efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of the present invention;
Fig. 2 is a schematic structural view of the welding platform of the present invention;
Fig. 3 is a schematic structural view of the turning platform of the present invention;
Fig. 4 is a schematic structural view of the laser Z axis of the present invention.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
In the description of the present invention, it is to be understood that the terms "one end", "the other end", "the outside", "upper", "inside", "horizontal", "coaxial", "central", "end", "length", "outer end", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, in the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
The use of terms herein such as "upper," "above," "lower," "below," and the like in describing relative spatial positions is for the purpose of facilitating description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly
In the present invention, unless otherwise explicitly specified or limited, the terms "set", "coupled", "connected", "penetrating", "plugging", and the like are to be understood in a broad sense, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
As shown in fig. 1, a precision overturning welding platform comprises a welding platform 1-1, an overturning platform 1-2 and a laser Z-axis 1-3; the overturning platform 1-2 is arranged above the welding platform 1-1; the laser Z axis 1-3 is positioned above one side of the overturning platform; a CCD visual automatic alignment system 4-2 for product welding alignment and a laser welding machine 4-1 are arranged on the laser Z axis 1-3, and the laser welding machine carries out accurate overturning welding through an overturning platform; a synchronous belt is arranged on the overturning platform; the welding platform is provided with a screw rod 2-14 and a jacking cylinder 2-16.
As shown in fig. 2, the welding platform comprises a first bottom plate 2-15, a first mounting plate 2-8 arranged above the first bottom plate 2-15, two first motors 2-1, a first stop block 2-2, a plurality of linear slide rails 2-3, a movable plate 2-5, a plurality of mounting blocks 2-6, a synchronous pulley belt 2-7, a motor mounting seat 2-10, a cylinder mounting plate 2-11, a plurality of screw rod seats 2-12, a first fixing plate 2-13, a screw rod 2-14 and a jacking cylinder 2-16; the first fixing plates 2-13 and the screw rod seat are arranged on one side of the first bottom plate; the first fixing plate is positioned in the middle of the plurality of screw rod seats, the first fixing plate 2-13 and the screw rod seats are provided with screw rod mounting holes which are aligned, screw rods 2-14 are mounted in the screw rod mounting holes, and the screw rods are driven by a first motor 2-1; the two linear sliding rails 2-3 are symmetrically arranged on the first bottom plate 2-15, sliding blocks are arranged on the linear sliding rails 2-3, and the first mounting plate is fixed with the sliding blocks; the movable plate is positioned above the first mounting plate 2-8, a mounting groove is formed in the movable plate, the cylinder mounting plate is mounted in the mounting groove, the jacking cylinder 2-16 is mounted on the cylinder mounting plate, a piston rod of the jacking cylinder faces downwards vertically, and the position of a part above the jacking cylinder 2-16 is adjusted through the jacking cylinder 2-16; the top of the movable plate is provided with a first mounting plate 2-8, the first mounting plate is provided with a synchronous belt 2-7, a mounting block 2-6 and a motor mounting seat 2-10, and the motor mounting seat 2-10 is provided with a first motor 2-1; the mounting block is provided with a linear slide rail 2-3.
As shown in fig. 3, the overturning platform comprises a third mounting plate 3-6, a jig positioning plate 3-1 arranged on the third mounting plate, a second stop block 3-2, a bearing seat 3-3, a synchronous belt 3-4, a motor mounting plate 3-5, a stop block 3-7, a first corrugated pipe 3-8, a second motor 3-9, a second bottom plate 3-10, a buffer mechanism 3-11 and a stop mechanism 3-12; the second motor 3-9 is arranged on the motor mounting plate; a bearing is arranged on the bearing seat 3-3, a shaft lever is inserted into the bearing, a synchronous wheel is sleeved and fixed on the shaft lever and a motor shaft of the second motor, and the synchronous belt 3-4 is fixed on the two synchronous wheels; the jig positioning plate 3-1 and the first corrugated pipe 3-8 are symmetrically arranged on two sides of the third mounting plate; and a buffer mechanism 3-11 and a limiting mechanism 3-12 are arranged on one side of the third mounting plate, which is far away from the second motor. The second stop block, the buffer mechanism and the limiting mechanism carry out limiting protection on the jig placed on the second stop block.
As shown in fig. 4, the laser Z-axis comprises a laser welding machine 4-1, a CCD vision automatic positioning system 4-2, a linear module 4-3, a reinforcing plate 4-4, a fourth mounting plate 4-5, and a second fixing plate 4-6; the reinforcing plate is vertically fixed on the fourth mounting plate, and the linear module is fixed on the reinforcing plate 4-4 and the fourth mounting plate 4-5; the second fixing plate is installed at one side of the linear module.
The working principle is as follows: the utility model discloses accurate upset welded platform adopts radium-shine welding, and CCD visual positioning mainly adopts motor drive.
The specific implementation steps are as follows:
1. Placing the special jig for the product in a jig position, and positioning the jig;
2. Welding and positioning the product by adopting a CCD visual automatic alignment system;
3. the laser welding machine is used for accurately overturning and welding the product in the jig through the overturning module;
4. After the welding is completed, the synchronous belt transmission module, the screw rod transmission module, the cylinder jacking module move the overturning platform and the welding platform so as to facilitate the product jig to be replaced, and the next product is welded.
The utility model has the advantages that: this accurate upset welded platform needs can weld to various electronic product precision parts, can realize high accuracy spot welding, stitch welding and upset welding, accomplishes accurate control. Moreover, the automation degree of the welding process can be improved, manual direct welding defects are effectively reduced, harm to human bodies caused by pollution generated in the welding process is reduced, stable uninterrupted operation can be realized, and the welding work efficiency is improved.
the above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the creative work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.
Claims (4)
1. the utility model provides a precision upset welded platform which characterized in that: the device comprises a welding platform, a turnover platform and a laser Z axis; the overturning platform is arranged above the welding platform; the laser Z axis is positioned above one side of the overturning platform; the laser Z axis is provided with a CCD visual automatic alignment system for product welding alignment and a laser welding machine, and the laser welding machine carries out accurate overturning welding through an overturning platform; a synchronous belt is arranged on the overturning platform; and the welding platform is provided with a screw rod and a jacking cylinder.
2. The precision flip welding platform of claim 1, wherein: the welding platform comprises a first bottom plate, a first mounting plate, two first motors, a first stop block, a plurality of linear sliding rails, a movable plate, a plurality of mounting blocks, a synchronous belt, a motor mounting seat, a cylinder mounting plate, a plurality of screw rod seats, a first fixing plate, a screw rod and a jacking cylinder, wherein the first mounting plate, the two first motors, the first stop block, the plurality of linear sliding rails, the movable plate, the plurality of mounting blocks, the synchronous belt, the motor mounting seat, the; the first fixing plate and the screw rod seat are arranged on one side of the first bottom plate; the first fixing plate is positioned in the middle of the plurality of screw rod seats, the first fixing plate and the screw rod seats are provided with screw rod mounting holes which are aligned, the screw rods are mounted in the screw rod mounting holes, and the screw rods are driven by the first motor; the two linear sliding rails are symmetrically arranged on the first bottom plate, sliding blocks are arranged on the linear sliding rails, and the first mounting plate and the sliding blocks are fixed; the movable plate is positioned above the first mounting plate, a mounting groove is formed in the movable plate, the cylinder mounting plate is mounted in the mounting groove, the jacking cylinder is mounted on the cylinder mounting plate, and a piston rod of the jacking cylinder faces downwards vertically; the top of the movable plate is provided with a first mounting plate, the first mounting plate is provided with a synchronous belt, a mounting block and a motor mounting seat, and the motor mounting seat is provided with a first motor; the mounting block is provided with a linear slide rail.
3. The precision flip welding platform of claim 1, wherein: the overturning platform comprises a third mounting plate, and a jig positioning plate, a second stop block, a bearing seat, a synchronous belt, a motor mounting plate, a limiting block, a first corrugated pipe, a second motor, a second bottom plate, a buffer mechanism and a limiting mechanism which are arranged on the third mounting plate; the second motor is arranged on the motor mounting plate; a bearing is arranged on the bearing seat, a shaft lever is inserted into the bearing, a synchronous wheel is sleeved and fixed on the shaft lever and a motor shaft of the second motor, and the synchronous belt is fixed on the two synchronous wheels; the jig positioning plate and the first corrugated pipe are symmetrically arranged on two sides of the third mounting plate; one side of the third mounting plate, which is far away from the second motor, is provided with a buffer mechanism and a limiting mechanism.
4. the precision flip welding platform of claim 1, wherein: the laser Z-axis comprises a laser welding machine, a CCD visual automatic positioning system, a linear module, a reinforcing plate, a fourth mounting plate and a second fixing plate; the reinforcing plate is vertically fixed on the fourth mounting plate, and the linear module is fixed on the reinforcing plate and the fourth mounting plate; the second fixing plate is installed at one side of the linear module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920461101.7U CN209754316U (en) | 2019-04-08 | 2019-04-08 | Accurate upset welded platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920461101.7U CN209754316U (en) | 2019-04-08 | 2019-04-08 | Accurate upset welded platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209754316U true CN209754316U (en) | 2019-12-10 |
Family
ID=68758223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920461101.7U Expired - Fee Related CN209754316U (en) | 2019-04-08 | 2019-04-08 | Accurate upset welded platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209754316U (en) |
-
2019
- 2019-04-08 CN CN201920461101.7U patent/CN209754316U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191210 |