CN209753441U - full-automatic feeding and discharging measuring equipment for pump body - Google Patents
full-automatic feeding and discharging measuring equipment for pump body Download PDFInfo
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- CN209753441U CN209753441U CN201920453737.7U CN201920453737U CN209753441U CN 209753441 U CN209753441 U CN 209753441U CN 201920453737 U CN201920453737 U CN 201920453737U CN 209753441 U CN209753441 U CN 209753441U
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Abstract
The utility model relates to a full-automatic unloading measuring equipment that goes up of pump body relates to the automated measurement field, especially a can realize pump body measuring equipment of autoloading and the ejection of compact. Comprises a feeding part, a production line part, a material box assembly body, a measuring part, a marking part and a blanking part; the feeding part is arranged at the head of the production line part and comprises a feeding conveying trolley and a feeding lifter, and the feeding lifter is arranged at the front end of the production line part; the assembly line part comprises a double-layer speed chain assembly line; the measuring part is arranged in a measuring area on the outer side of the speed chain assembly line and comprises a measuring instrument and a sorting robot, and the measuring instrument adopts a three-coordinate measuring instrument; the sorting robot is arranged on the next station of the measuring instrument and used for transferring the unqualified workpieces measured by the measuring instrument; the blanking part is arranged at the tail part of the pipeline part; the blanking part comprises a blanking lifter, a blanking industrial robot and a blanking conveying trolley.
Description
Technical Field
the utility model relates to a full-automatic unloading measuring equipment that goes up of pump body relates to the automated measurement field, especially a can realize pump body measuring equipment of autoloading and the ejection of compact.
Background
A pump is a machine that delivers or pressurizes a fluid. It transfers the mechanical energy of the prime mover or other external energy to the liquid, causing the liquid energy to increase. The pump body is one of the important parts constituting the pump. Therefore, the quality of the pump body is directly related to the safety performance and the working efficiency of the pump during working. The detection of the pump body also appears to be of great importance.
The existing pump body measuring equipment has single function and low working efficiency, can not realize the flow measurement of a plurality of pump bodies, and does not have a complete feeding, measuring and discharging flow line measuring system.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full-automatic unloading measuring equipment that goes up of pump body can carry out material loading, measurement and unloading work simultaneously through this equipment, has not only increased measuring accuracy, has still improved measurement of efficiency greatly, can promote the automated development of industry.
The utility model discloses an adopt following technical scheme to realize:
Full-automatic unloading measuring equipment that goes up of pump body includes material loading part, assembly line portion, magazine assembly body, measurement part, marks mark part and unloading part.
the feeding part is arranged at the head of the production line part and comprises a feeding conveying trolley and a feeding lifter, and the feeding lifter is arranged at the front end of the production line part. The feeding lifter is provided with an outer frame, the outer frame comprises a horizontal frame and a vertical frame, and the upper end and the lower end of the vertical frame are connected through a cross beam; longitudinal guide rail mounting plates are arranged on the inner sides of the symmetrical vertical frames, guide rails are arranged on the guide rail mounting plates, and sliding blocks are arranged on the guide rails; the lower part of the vertical frame and the two ends of the horizontal frame are both fixed on the transversely arranged ground foot plate; a jacking cylinder mounting plate is arranged in the middle of the cross beam at the lower part of the vertical frame; two symmetrical lifting frames are arranged on the guide rail through sliding blocks; the upper parts of the lifting frames are connected through a beam of the lifting frame; a jacking cylinder is arranged between the middle part of the jacking cylinder mounting plate and the cross beam of the lifting frame; the lower part of the lifting frame is fixed with the end part of a jacking bottom beam parallel to the horizontal frame through a linking angle plate; two ends of the jacking bottom beams are connected with the transversely arranged elevator raceways through corner pieces, and the two parallel elevator raceways are fixedly arranged between the heads and the tails of the two jacking bottom beams; hydraulic rods are arranged at the head and tail lower parts of the jacking bottom beams and used for supporting the jacking bottom beams; an electric roller parallel to the jacking bottom beams is uniformly arranged between the two jacking bottom beams, and two ends of the electric roller are arranged on the roller mounting plate; the upper parts of the elevator roller path and the roller mounting plate are provided with elevator chain baffles; when the electric roller is used, the material box assembly body is placed on the electric roller, and the workpiece is placed in the material box assembly body.
A base plate is further arranged below the base plate.
the inner side of the chain baffle of the elevator is provided with an anti-collision strip, and the position of the feeding elevator adjacent to the flowing water part is provided with an elevator tray baffle.
the material loading conveying trolley adopts a workshop logistics trolley or an AGV (automated guided vehicle).
The assembly line part comprises a double-layer speed-multiplying chain assembly line, and the speed-multiplying chain assembly line drives a chain through a motor so as to drive a speed-multiplying wheel to rotate at a high speed; both sides limit at doubly fast chain assembly line all is equipped with the backplate, and doubly the both ends of fast chain assembly line are equipped with the bearing roller, sets up the magazine assembly body on doubly fast chain assembly line as required.
The center of the speed doubling wheel is movably fixed with speed doubling chain plates on two sides of the speed doubling wheel through speed doubling chain shafts respectively, the speed doubling chain plates are long waist-shaped, and connecting holes are formed in two ends of each speed doubling chain plate and used for being connected with the speed doubling chain shafts. The periphery of the speed chain assembly line is provided with an anti-collision strip, the top end of the speed chain assembly line is provided with a link plate, and a motor mounting plate is arranged in the speed chain assembly line; the symmetrical motor mounting plates are supported and fixed through the carrier rollers.
In order to prevent the double-speed chain assembly line from driving the material box assembly body to move at an excessive speed, a blocking mechanism assembly body is further arranged on the assembly line, and the blocking mechanism assembly body comprises a blocking cylinder installation body, a blocking cylinder base plate and a blocking cylinder assembly body which are sequentially assembled from bottom to top.
the magazine assembly body comprises a tray and a supporting plate, the supporting plate is fixedly mounted on the upper portion of the tray, and stop blocks used for stopping impact force are mounted on four sides of the supporting plate. When in use, a workpiece is arranged in the middle of the supporting plate.
The measuring part is arranged in a measuring area on the outer side of the speed chain assembly line and comprises a measuring instrument and a sorting robot, and the measuring instrument adopts a commercially available three-coordinate measuring instrument to measure the dimensional accuracy, the positioning accuracy, the geometric accuracy and the contour accuracy of a workpiece to be measured; the sorting robot is arranged on the next station of the measuring instrument and used for transferring unqualified workpieces measured by the measuring instrument.
the sorting robot employs a six-axis robot, which employs a commercially available CHX3 robot.
The sorting robot comprises a chassis rotating turbine box arranged at the bottom, and a chassis rotating motor is arranged on the side surface of the chassis rotating turbine box; a chassis rotating turbine and a chassis rotating worm which are matched with each other are arranged in the chassis rotating turbine box; an output shaft of the chassis rotating motor is connected with the chassis rotating worm; the chassis rotating turbine shaft extends out of the chassis rotating turbine box and then is connected with the driving arm seat; the driving arm seat is connected with the big arm through a connecting rod shaft transmission shaft; connecting rod servo motors are arranged on two sides of the end part of the driving arm seat and are connected with the large arm shaft through cycloidal reducers; the upper end of the big arm is connected with the axle center of the small arm joint through a connecting rod; a wrist motor gear box is arranged at the top end of the big arm; a wrist planetary reducer and a rotary arm motor are arranged on the outer side of the wrist motor gear box, an output shaft of the rotary arm motor penetrates through the wrist planetary reducer, and an output shaft of the wrist planetary reducer is connected with a wrist central shaft and fixed through a small arm rotary flange; the end part of the wrist central shaft is connected with the front claw fixing seat through a front claw flange and then is connected with the wrist front end central shaft; the outer side of the central shaft at the front end of the wrist part is connected with a front claw flange side sheet metal cover through a wrist front end rotating flange; the upper part of the central shaft at the front end of the wrist is provided with a bearing top sleeve at the front end of the wrist.
The rotating arm motors are three.
the lower part of the chassis rotating turbine is fixed with the chassis rotating turbine box through a lower flange of a chassis rotating turbine shaft; the upper parts of the rotating turbines of the chassis are fixed through chassis flange covers respectively.
the marking part is arranged in the next process area of the measuring part, and a commercially available laser marking machine is adopted to mark the measured workpiece; the marking machine is placed on the frame for adapt to the height of job scene, the laser head of marking machine aims at upper layer doubly fast chain assembly line.
the blanking part is arranged at the tail part of the pipeline part. The blanking part comprises a blanking lifter, a blanking industrial robot and a blanking conveying trolley.
The blanking lifter is tightly attached to the tail end of the assembly line part, the structure of the blanking lifter is the same as that of the loading lifter, the blanking lifter is provided with an outer frame, the outer frame comprises a horizontal frame and a vertical frame, and the upper end and the lower end of the vertical frame are connected through a cross beam; longitudinal guide rail mounting plates are arranged on the inner sides of the symmetrical vertical frames, guide rails are arranged on the guide rail mounting plates, and sliding blocks are arranged on the guide rails; the lower part of the vertical frame and the two ends of the horizontal frame are both fixed on the transversely arranged ground foot plate; a jacking cylinder mounting plate is arranged in the middle of the cross beam at the lower part of the vertical frame; two symmetrical lifting frames are arranged on the guide rail through sliding blocks; the upper parts of the lifting frames are connected through a beam of the lifting frame; a jacking cylinder is arranged between the middle part of the jacking cylinder mounting plate and the cross beam of the lifting frame; the lower part of the lifting frame is fixed with the end part of a jacking bottom beam parallel to the horizontal frame through a linking angle plate; two ends of the jacking bottom beams are connected with the transversely arranged elevator raceways through corner pieces, and the two parallel elevator raceways are fixedly arranged between the heads and the tails of the two jacking bottom beams; hydraulic rods are arranged at the head and tail lower parts of the jacking bottom beams and used for supporting the jacking bottom beams; an electric roller parallel to the jacking bottom beams is uniformly arranged between the two jacking bottom beams, and two ends of the electric roller are arranged on the roller mounting plate; the upper parts of the elevator roller path and the roller mounting plate are provided with elevator chain baffles; when the electric roller is used, the material box assembly body is placed on the electric roller, and the workpiece is placed in the material box assembly body. A base plate is further arranged below the base plate.
the inner side of the chain baffle of the elevator is provided with an anti-collision strip, and the outer side position of the blanking elevator, which is far away from the flowing water part, is provided with an elevator tray baffle.
the unloading transport trolley adopts a workshop logistics trolley or an AGV (automated guided vehicle).
the blanking industrial robot adopts a six-axis robot, and takes down a workpiece on the blanking lifter through the blanking industrial robot and places the workpiece on the blanking conveying trolley. The six-axis robot employs a commercially available CHX3 robot.
When the full-automatic feeding and discharging measuring equipment for the pump body is used, the method comprises the following steps:
1) Placing a no-load material box assembly body on the double-layer speed chain production line according to the requirement;
2) conveying the workpiece to be detected to the front of a feeding lifter through a feeding conveying trolley, and placing the workpiece to be detected in a material box assembly body of the feeding lifter;
3) Lifting a workpiece to be tested to the end part of the upper-layer speed-multiplying chain assembly line through a loading lifter, and conveying a material box assembly to be tested to the upper-layer speed-multiplying chain assembly line through a carrier roller; the material box assembly body provided with the workpiece to be tested advances along the test flow direction; meanwhile, the loading lifter descends to an initial position, the initial position is as high as the end of the lower-layer speed-multiplying chain streamline, and a next workpiece to be measured is waited to arrive;
4) When the material box assembly body with the workpiece to be measured is conveyed to the position of the measuring part, the measuring part measures the parameter of the workpiece according to the requirement and sends the parameter to the upper computer; screening the measured unqualified products by a sorting robot, and continuously advancing the screened qualified products along with the material box assembly body;
5) When the feed box assembly body filled with the qualified workpieces advances to the marking part, the marking part marks the qualified workpieces, and then the feed box assembly body continues to advance along the production line;
6) When the marked workpiece reaches the blanking part, a material box assembly body provided with the marked workpiece is conveyed to a blanking lifter by a carrier roller; the industrial robot takes off the marked workpiece and transfers the workpiece into a blanking conveying trolley;
7) After the blanking lifter drives the empty magazine assembly body to descend to the equal height position of the end part of the lower-layer speed-multiplying chain flow line, the empty magazine assembly body is conveyed to the blanking lifter along the opposite direction of the test flow line through a carrier roller; waiting for the measurement of the next workpiece.
The utility model has the advantages of reasonable design, scientific and easy operation, can carry out efficient conveying and measurement through the double-layer speed chain assembly line, greatly reduces the burden of manpower labor, can carry out accurate measurement, and transmits the measurement result to the upper computer control end in real time, thereby improving the efficiency and the precision of measurement; and qualified products can be screened and enter the next process while measurement is carried out, so that the real-time screening effect is achieved, and the labor and the working procedures are reduced.
Drawings
The present invention will be further explained with reference to the accompanying drawings:
FIG. 1 is an overall structural view of the apparatus of the present invention;
FIG. 2 is a schematic structural view of a loading and transporting cart of the loading part of the utility model;
fig. 3 is a schematic structural view of a loading elevator of the loading part of the utility model 1;
fig. 4 is a schematic structural view of a loading elevator of the loading part of the utility model 2;
FIG. 5 is a schematic view of a partial structure of the front end of the pipeline section of the present invention 1;
FIG. 6 is a schematic view of a partial structure of the front end of the pipeline section of the present invention, FIG. 2;
FIG. 7 is a schematic view of a partial structure of the middle part of the flow line part of the present invention, FIG. 3;
FIG. 8 is a schematic view of a partial structure of the tail of the pipeline section of the present invention;
FIG. 9 is a schematic view of the structure of the magazine assembly (with workpiece) of the present invention;
Fig. 10 is a schematic structural view of a measuring section of the present invention;
Fig. 11 is a schematic structural diagram 1 of the sorting robot of the present invention;
Fig. 12 is a schematic structural diagram 2 of the sorting robot of the present invention;
fig. 13 is a schematic structural diagram 3 of the sorting robot of the present invention;
Fig. 14 is a schematic structural view of the marking part of the present invention;
Fig. 15 is a schematic structural view of the blanking part of the present invention.
in the figure:
1. A feeding and conveying trolley;
2. 2-1 parts of a feeding elevator, 2-1 parts of a horizontal frame, 2-2 parts of a vertical frame, 2-3 parts of a cross beam, 2-4 parts of a guide rail mounting plate, 2-5 parts of a sliding block, 2-6 parts of a base plate, 2-7 parts of a jacking cylinder mounting plate, 2-8 parts of a lifting frame, 2-9 parts of a jacking cylinder, 2-10 parts of a link angle plate, 2-11 parts of a jacking bottom beam, 2-12 parts of an elevator roller path, 2-13 parts of a hydraulic rod, 2-14 parts of a roller mounting plate, 2-15 parts of an electric roller, 2-16 parts of an elevator chain baffle, 2-17 parts of a base plate, 2-18 parts of an anti-collision strip, 2-19 parts of an elevator tray baffle; 2-20, lifting frame beam;
3. The device comprises a speed-multiplying chain assembly line, 3-1 parts of speed-multiplying wheels, 3-2 parts of a guard plate, 3-3 parts of carrier rollers, 3-4 parts of anti-collision strips, 3-5 parts of link plates, 3-6 parts of motor mounting plates, 3-7 parts of blocking cylinder mounting bodies, 3-8 parts of blocking cylinder base plates, 3-9 parts of blocking cylinder assembly bodies, 3-10 parts of speed-multiplying chain shafts, 3-11 parts of speed-multiplying chain plates;
4. A material box assembly body 4-1, a tray 4-2, a supporting plate 4-3 and a stop block;
5. A workpiece; 6. a measuring instrument;
7. 7-1 parts of sorting robot, 7-2 parts of chassis rotating turbine box, 7-2 parts of chassis rotating motor, 7-3 parts of chassis rotating worm, 7-4 parts of chassis rotating turbine shaft, 7-5 parts of driving arm seat, 7-6 parts of connecting rod shaft transmission shaft, 7-7 parts of big arm, 7-8 parts of connecting rod servo motor, 7-9 parts of cycloid speed reducer, 7-10 parts of small arm joint axis, 7-11 parts of wrist motor gear box, 7-12 parts of wrist planetary speed reducer, 7-13 parts of rotating arm motor, 7-14 parts of wrist central shaft, 7-15 parts of small arm rotating flange, 7-16 parts of front claw fixing seat, 7-17 parts of front claw flange, 7-18 parts of wrist front end central shaft, 7-19 parts of wrist front end rotating flange, 7-20 parts of wrist central shaft, 7-19 parts of wrist front end rotating flange, 7, 7-21 parts of a front claw flange side metal plate cover, 7-21 parts of a wrist front end bearing top sleeve, 7-22 parts of a chassis rotating turbine shaft lower flange, 7-23 parts of a chassis flange cover;
8. marking part 8-1, marking machine 8-2, frame 8-3, laser head;
9. a blanking lifter; 10. a blanking industrial robot; 11. and a blanking conveying trolley.
Detailed Description
the invention will be further explained with reference to the drawings and the specific embodiments.
referring to the attached drawings 1 ~ 15, the full ~ automatic feeding and discharging measuring equipment for the pump body comprises a feeding part, a production line part, a material box assembly body, a measuring part, a marking part and a discharging part.
The feeding part is arranged at the head of the production line part and comprises a feeding conveying trolley 1 and a feeding lifter 2, and the feeding lifter 2 is arranged at the front end of the production line part. The feeding lifter 2 is provided with an outer frame, the outer frame comprises a horizontal frame 2-1 and a vertical frame 2-2, and the upper end and the lower end of the vertical frame 2-2 are connected through a cross beam 2-3; longitudinal guide rail mounting plates 2-4 are arranged on the inner sides of the symmetrical vertical frames 2-2, guide rails are arranged on the guide rail mounting plates 2-4, and sliding blocks 2-5 are arranged on the guide rails; the lower part of the vertical frame 2-2 and the two ends of the horizontal frame 2-1 are fixed on the horizontal base plate 2-6; a jacking cylinder mounting plate 2-7 is arranged in the middle of the cross beam at the lower part of the vertical frame 2-2; two symmetrical lifting frames 2-8 are arranged on the guide rail through sliding blocks 2-5; the upper parts of the lifting frames 2-8 are connected through lifting frame beams 2-20; a jacking cylinder 2-9 is arranged between the middle part of the jacking cylinder mounting plate 2-7 and the lifting frame beam 2-20; the lower part of the lifting frame 2-8 is fixed with the end part of a jacking bottom beam 2-11 parallel to the horizontal frame 2-1 through a linking angle plate 2-10; two ends of each jacking bottom beam 2-11 are connected with a transversely arranged elevator raceway 2-12 through corner pieces, and the two parallel elevator raceways 2-12 are fixedly arranged between the head and the tail of the two jacking bottom beams 2-11; the lower parts of the head and the tail of the jacking bottom beams 2-11 are respectively provided with a hydraulic rod 2-13 for supporting the jacking bottom beams 2-11; electric rollers 2-15 parallel to the jacking bottom beams 2-11 are uniformly arranged between the two jacking bottom beams 2-11, and two ends of each electric roller 2-15 are arranged on the roller mounting plates 2-14; the upper parts of the elevator roller paths 2-12 and the roller mounting plates 2-14 are provided with elevator chain baffles 2-16; when the electric roller is used, the material box assembly body 4 is placed on the electric rollers 2-15, and the workpiece 5 is placed in the material box assembly body 4.
And a base plate 2-17 is also arranged below the base plate 2-6.
The inner sides of the chain baffles 2-16 of the lifters are provided with anti-collision strips 2-18, and the positions of the feeding lifter 1 adjacent to the water flowing part are provided with lifter tray baffles 2-19.
As shown in FIG. 2, the loading and conveying trolley adopts a workshop logistics trolley or an AGV unmanned carrying trolley.
The assembly line part comprises a double-layer speed-multiplying chain assembly line, and the speed-multiplying chain assembly line 3 drives a chain through a motor so as to drive a speed-multiplying wheel 3-1 to rotate at a high speed; both sides of the speed chain assembly line 3 are provided with guard plates 3-2, both ends of the speed chain assembly line 3 are provided with carrier rollers 3-3, and the speed chain assembly line 3 is provided with a material box assembly body 4 according to requirements.
The center of the speed doubling wheel 3-1 is movably fixed with speed doubling chain plates 3-11 on two sides of the speed doubling wheel 3-1 through speed doubling chain shafts 3-10 respectively, the speed doubling chain plates 3-11 are long waist-shaped, and connecting holes are formed in two ends of the speed doubling chain plates 3-11 respectively and are used for being connected with the speed doubling chain shafts 3-10. The periphery of the speed-multiplying chain assembly line 3 is provided with anti-collision strips 3-4, the top end of the speed-multiplying chain assembly line 3 is provided with a link plate 3-5, and a motor mounting plate 3-6 is arranged in the speed-multiplying chain assembly line; the symmetrical motor mounting plates 3-6 are supported and fixed through the carrier rollers 3-3.
in order to prevent the speed chain assembly line 3 from driving the material box assembly body 4 to move at an excessive speed, a blocking mechanism assembly body is further arranged on the assembly line, and the blocking mechanism assembly body comprises a blocking cylinder installation body 3-7, a blocking cylinder base plate 3-8 and a blocking cylinder assembly body 3-9 which are sequentially assembled from bottom to top.
the material box assembly body 4 comprises a tray 4-1 and a supporting plate 4-2, wherein the supporting plate 4-2 is fixedly arranged at the upper part of the tray 4-1, and four sides of the supporting plate 4-2 are respectively provided with a stop block 4-3 for stopping impact force. When in use, the workpiece 5 is arranged in the middle of the supporting plate 4-2.
the measuring part is arranged in a measuring area on the outer side of the double-speed chain assembly line 3 and comprises a measuring instrument 6 and a sorting robot 7, and the measuring instrument 6 adopts a commercially available three-coordinate measuring instrument to measure the dimensional accuracy, the positioning accuracy, the geometric accuracy and the profile accuracy of a workpiece to be measured; the sorting robot 7 is arranged at the next station of the measuring instrument 6, and the sorting robot 7 is used for transferring unqualified workpieces measured by the measuring instrument 6.
The sorting robot 7 employs a six-axis robot, which employs a commercially available CHX3 robot.
the sorting robot 7 comprises a chassis rotating turbine box 7-1 arranged at the bottom, and a chassis rotating motor 7-2 is arranged on the side surface of the chassis rotating turbine box 7-1; a chassis rotating turbine and a chassis rotating worm 7-3 which are matched with each other are arranged in the chassis rotating turbine box 7-1; an output shaft of the chassis rotating motor 7-2 is connected with the chassis rotating worm 7-3; the chassis rotating turbine shaft 7-4 extends out of the chassis rotating turbine box 7-1 and then is connected with the driving arm seat 7-5; the driving arm seat 7-5 is connected with the big arm 7-7 through a connecting rod shaft transmission shaft 7-6; two sides of the 7-5 part of the driving arm seat end are respectively provided with a connecting rod servo motor 7-8, and the connecting rod servo motors 7-8 are connected with the big arm shaft through cycloid speed reducers 7-9; the upper end of the big arm 7-7 is connected with the axle center 7-10 of the small arm joint through a connecting rod; a wrist motor gear box 7-11 is arranged at the top end of the big arm 7-7; the outer side of the wrist motor gear box 7-11 is provided with a wrist planetary reducer 7-12 and a rotary arm motor 7-13, an output shaft of the rotary arm motor 7-13 passes through the wrist planetary reducer 7-12, and an output shaft of the wrist planetary reducer 7-12 is connected with a wrist central shaft 7-14 and is fixed through a small arm rotary flange 7-15; the end part of the wrist central shaft 7-14 is connected with the front claw fixing seat 7-16 through a front claw flange 7-17 and then connected with the wrist front end central shaft 7-18; the outer side of the central shaft 7-18 at the front end of the wrist part is connected with a sheet metal cover 7-20 at the flange side of the front claw through a rotary flange 7-19 at the front end of the wrist part; the upper part of the wrist front end central shaft 7-18 is provided with a wrist front end bearing top sleeve 7-21.
The lower part of the chassis rotating turbine is fixed with a chassis rotating turbine box 7-1 through a lower flange 7-22 of a chassis rotating turbine shaft; the upper parts of the rotating turbines of the chassis are fixed through chassis flange covers 7-23 respectively.
The marking part 8 is arranged in the next process area of the measuring part, and a commercially available laser marking machine is adopted to mark the measured workpiece; the marking machine 8-1 is arranged on the rack 8-2 and used for adapting to the height of a working scene, and a laser head 8-3 of the marking machine 8-1 is aligned to an upper layer speed multiplication chain production line.
The blanking part is arranged at the tail part of the pipeline part. The blanking part comprises a blanking lifter 9, a blanking industrial robot 10 and a blanking conveying trolley 11.
The blanking lifter 9 is tightly attached to the tail end of the assembly line part, the structure of the blanking lifter 9 is the same as that of the loading lifter 2, the blanking lifter is provided with an outer frame, the outer frame comprises a horizontal frame and a vertical frame, and the upper end and the lower end of the vertical frame are connected through a cross beam; longitudinal guide rail mounting plates are arranged on the inner sides of the symmetrical vertical frames, guide rails are arranged on the guide rail mounting plates, and sliding blocks are arranged on the guide rails; the lower part of the vertical frame and the two ends of the horizontal frame are both fixed on the transversely arranged ground foot plate; a jacking cylinder mounting plate is arranged in the middle of the cross beam at the lower part of the vertical frame; two symmetrical lifting frames are arranged on the guide rail through sliding blocks; the upper parts of the lifting frames are connected through a beam of the lifting frame; a jacking cylinder is arranged between the middle part of the jacking cylinder mounting plate and the cross beam of the lifting frame; the lower part of the lifting frame is fixed with the end part of a jacking bottom beam parallel to the horizontal frame through a linking angle plate; two ends of the jacking bottom beams are connected with the transversely arranged elevator raceways through corner pieces, and the two parallel elevator raceways are fixedly arranged between the heads and the tails of the two jacking bottom beams; hydraulic rods are arranged at the head and tail lower parts of the jacking bottom beams and used for supporting the jacking bottom beams; an electric roller parallel to the jacking bottom beams is uniformly arranged between the two jacking bottom beams, and two ends of the electric roller are arranged on the roller mounting plate; the upper parts of the elevator roller path and the roller mounting plate are provided with elevator chain baffles; when the electric roller is used, the material box assembly body is placed on the electric roller, and the workpiece is placed in the material box assembly body. A base plate is further arranged below the base plate.
the inner side of the chain baffle of the elevator is provided with an anti-collision strip, and the outer side position of the blanking elevator, which is far away from the flowing water part, is provided with an elevator tray baffle.
the blanking conveying trolley 11 adopts a workshop logistics trolley or an AGV (automated guided vehicle).
the blanking industrial robot 10 adopts a six-axis robot, and takes down the workpiece on the blanking lifter 9 through the blanking industrial robot 10 and places the workpiece on the blanking conveying trolley 11. The six-axis robot employs a commercially available CHX3 robot. In practical application, the specific structure of the blanking industrial robot is the same as that of the sorting robot.
When the full-automatic feeding and discharging measuring equipment for the pump body is used, the method comprises the following steps:
1) placing a no-load material box assembly body 4 on the double-layer speed chain production line according to the requirement;
2) Conveying a workpiece to be detected to the front of a feeding lifter 2 through a feeding conveying trolley 1, and placing the workpiece to be detected in a material box assembly body 4 of the feeding lifter 2;
3) a workpiece to be tested is lifted to the end part of the upper-layer speed-multiplying chain assembly line through the feeding lifter 2, and a material box assembly body 4 to be tested is conveyed to the upper-layer speed-multiplying chain assembly line through a carrier roller; the material box assembly body provided with the workpiece to be tested advances along the test flow direction; meanwhile, the loading lifter 2 descends to an initial position, the initial position is as high as the end of the lower layer speed chain streamline, and a next workpiece to be measured is waited to arrive;
4) when the material box assembly body with the workpiece to be measured is conveyed to the position of the measuring part, the measuring part measures the parameter of the workpiece according to the requirement and sends the parameter to the upper computer; screening the measured unqualified products by a sorting robot, and continuously advancing the screened qualified products along with the material box assembly body;
5) When the feed box assembly body filled with the qualified workpieces advances to the marking part, the marking part marks the qualified workpieces, and then the feed box assembly body continues to advance along the production line;
6) when the marked workpiece reaches the blanking part, a material box assembly body provided with the marked workpiece is conveyed to a blanking lifter by a carrier roller; the industrial robot takes off the marked workpiece and transfers the workpiece into a blanking conveying trolley;
7) After the blanking lifter drives the empty magazine assembly body to descend to the equal height position of the end part of the lower-layer speed-multiplying chain flow line, the empty magazine assembly body is conveyed to the blanking lifter along the opposite direction of the test flow line through a carrier roller; waiting for the measurement of the next workpiece.
therefore, the circular reciprocating type material box assembly machine realizes line production, does not need to frequently take down and put up the material box assembly body, greatly improves the measuring efficiency and automation, and is very suitable for use. The assembly line obtains good comment of a large number of users in actual production.
Claims (10)
1. The utility model provides a full-automatic unloading measuring equipment that goes up of pump body which characterized in that: comprises a feeding part, a production line part, a material box assembly body, a measuring part, a marking part and a blanking part;
The feeding part is arranged at the head of the production line part and comprises a feeding conveying trolley and a feeding lifter, and the feeding lifter is arranged at the front end of the production line part;
the assembly line part comprises a double-layer speed-multiplying chain assembly line, and the speed-multiplying chain assembly line drives a chain through a motor so as to drive a speed-multiplying wheel to rotate at a high speed; two side edges of the speed-multiplying chain assembly line are provided with guard plates, two ends of the speed-multiplying chain assembly line are provided with carrier rollers, and a material box assembly body is arranged on the speed-multiplying chain assembly line according to needs;
the measuring part is arranged in a measuring area on the outer side of the speed chain assembly line and comprises a measuring instrument and a sorting robot, and the measuring instrument adopts a three-coordinate measuring instrument; the sorting robot is arranged on the next station of the measuring instrument and used for transferring the unqualified workpieces measured by the measuring instrument;
The blanking part is arranged at the tail part of the pipeline part; the blanking part comprises a blanking lifter, a blanking industrial robot and a blanking conveying trolley.
2. The full-automatic feeding and discharging measurement equipment for the pump body according to claim 1, characterized in that: the feeding lifter is provided with an outer frame, the outer frame comprises a horizontal frame and a vertical frame, and the upper end and the lower end of the vertical frame are connected through a cross beam; longitudinal guide rail mounting plates are arranged on the inner sides of the symmetrical vertical frames, guide rails are arranged on the guide rail mounting plates, and sliding blocks are arranged on the guide rails; the lower part of the vertical frame and the two ends of the horizontal frame are both fixed on the transversely arranged ground foot plate; a jacking cylinder mounting plate is arranged in the middle of the cross beam at the lower part of the vertical frame; two symmetrical lifting frames are arranged on the guide rail through sliding blocks; the upper parts of the lifting frames are connected through a beam of the lifting frame; a jacking cylinder is arranged between the middle part of the jacking cylinder mounting plate and the cross beam of the lifting frame; the lower part of the lifting frame is fixed with the end part of a jacking bottom beam parallel to the horizontal frame through a linking angle plate; two ends of the jacking bottom beams are connected with the transversely arranged elevator raceways through corner pieces, and the two parallel elevator raceways are fixedly arranged between the heads and the tails of the two jacking bottom beams; hydraulic rods are arranged at the head and tail lower parts of the jacking bottom beams and used for supporting the jacking bottom beams; an electric roller parallel to the jacking bottom beams is uniformly arranged between the two jacking bottom beams, and two ends of the electric roller are arranged on the roller mounting plate; the upper parts of the elevator roller path and the roller mounting plate are provided with elevator chain baffles.
3. The full-automatic feeding and discharging measurement equipment for the pump body according to claim 2, wherein the pump body feeding and discharging measurement equipment comprises: a base plate is further arranged below the base plate.
4. The full-automatic feeding and discharging measurement equipment for the pump body as claimed in claim 2 or 3, wherein: the inner side of the chain baffle of the elevator is provided with an anti-collision strip, and the position of the feeding elevator adjacent to the flowing water part is provided with an elevator tray baffle.
5. The full-automatic feeding and discharging measurement equipment for the pump body according to claim 1, characterized in that: and the loading conveying trolley and the unloading moving trolley both adopt workshop logistics trolleys or AGV unmanned carrying trolleys.
6. The full-automatic feeding and discharging measurement equipment for the pump body according to claim 1, characterized in that: the center of the speed doubling wheel is movably fixed with speed doubling chain plates on two sides of the speed doubling wheel through speed doubling chain shafts respectively, the speed doubling chain plates are long waist-shaped, and connecting holes are formed in two ends of each speed doubling chain plate and used for being connected with the speed doubling chain shafts respectively;
the periphery of the speed chain assembly line is provided with an anti-collision strip, the top end of the speed chain assembly line is provided with a link plate, and a motor mounting plate is arranged in the speed chain assembly line; the symmetrical motor mounting plates are supported and fixed through carrier rollers;
in order to prevent the double-speed chain assembly line from driving the material box assembly body to move at an excessive speed, a blocking mechanism assembly body is further arranged on the assembly line, and the blocking mechanism assembly body comprises a blocking cylinder installation body, a blocking cylinder base plate and a blocking cylinder assembly body which are sequentially assembled from bottom to top.
7. the full-automatic feeding and discharging measurement equipment for the pump body according to claim 1, characterized in that: the magazine assembly body comprises a tray and a supporting plate, the supporting plate is fixedly mounted on the upper portion of the tray, and stop blocks used for stopping impact force are mounted on four sides of the supporting plate.
8. The full-automatic feeding and discharging measurement equipment for the pump body according to claim 1, characterized in that: the sorting robot adopts a six-axis robot, the sorting robot comprises a chassis rotating turbine box arranged at the bottom, and a chassis rotating motor is arranged on the side surface of the chassis rotating turbine box; a chassis rotating turbine and a chassis rotating worm which are matched with each other are arranged in the chassis rotating turbine box; an output shaft of the chassis rotating motor is connected with the chassis rotating worm; the chassis rotating turbine shaft extends out of the chassis rotating turbine box and then is connected with the driving arm seat; the driving arm seat is connected with the big arm through a connecting rod shaft transmission shaft; connecting rod servo motors are arranged on two sides of the end part of the driving arm seat and are connected with the large arm shaft through cycloidal reducers; the upper end of the big arm is connected with the axle center of the small arm joint through a connecting rod; a wrist motor gear box is arranged at the top end of the big arm; a wrist planetary reducer and a rotary arm motor are arranged on the outer side of the wrist motor gear box, an output shaft of the rotary arm motor penetrates through the wrist planetary reducer, and an output shaft of the wrist planetary reducer is connected with a wrist central shaft and fixed through a small arm rotary flange; the end part of the wrist central shaft is connected with the front claw fixing seat through a front claw flange and then is connected with the wrist front end central shaft; the outer side of the central shaft at the front end of the wrist part is connected with a front claw flange side sheet metal cover through a wrist front end rotating flange; the upper part of the central shaft at the front end of the wrist is provided with a bearing top sleeve at the front end of the wrist;
the lower part of the chassis rotating turbine is fixed with the chassis rotating turbine box through a lower flange of a chassis rotating turbine shaft; the upper parts of the rotating turbines of the chassis are fixed through chassis flange covers respectively.
9. the full-automatic feeding and discharging measurement equipment for the pump body according to claim 1, characterized in that: the marking part is arranged in the next process area of the measuring part, and a laser marking machine is adopted to mark the measured workpiece; the marking machine is placed on the machine frame, and a laser head of the marking machine is aligned to the upper layer speed multiplying chain production line.
10. the full-automatic feeding and discharging measurement equipment for the pump body according to claim 1, characterized in that: the blanking industrial robot adopts a six-axis robot, and the structure of the blanking industrial robot is the same as that of the sorting robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920453737.7U CN209753441U (en) | 2019-04-04 | 2019-04-04 | full-automatic feeding and discharging measuring equipment for pump body |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920453737.7U CN209753441U (en) | 2019-04-04 | 2019-04-04 | full-automatic feeding and discharging measuring equipment for pump body |
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| Publication Number | Publication Date |
|---|---|
| CN209753441U true CN209753441U (en) | 2019-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920453737.7U Active CN209753441U (en) | 2019-04-04 | 2019-04-04 | full-automatic feeding and discharging measuring equipment for pump body |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111994567A (en) * | 2020-08-17 | 2020-11-27 | 泉州市启明电子设备有限公司 | Double-speed chain assembly line |
| CN113862784A (en) * | 2021-09-27 | 2021-12-31 | 杭州中欣晶圆半导体股份有限公司 | Method and device for preparing high-flatness epitaxial wafer |
| CN113878352A (en) * | 2021-11-12 | 2022-01-04 | 浙江大学台州研究院 | Automatic assembling production line for plunger pump cylinder body |
-
2019
- 2019-04-04 CN CN201920453737.7U patent/CN209753441U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111994567A (en) * | 2020-08-17 | 2020-11-27 | 泉州市启明电子设备有限公司 | Double-speed chain assembly line |
| CN113862784A (en) * | 2021-09-27 | 2021-12-31 | 杭州中欣晶圆半导体股份有限公司 | Method and device for preparing high-flatness epitaxial wafer |
| CN113862784B (en) * | 2021-09-27 | 2024-04-23 | 杭州中欣晶圆半导体股份有限公司 | Method and device for preparing high-flatness epitaxial wafer |
| CN113878352A (en) * | 2021-11-12 | 2022-01-04 | 浙江大学台州研究院 | Automatic assembling production line for plunger pump cylinder body |
| CN113878352B (en) * | 2021-11-12 | 2022-07-26 | 浙江大学台州研究院 | Automatic assembling production line for plunger pump cylinder body |
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