CN209753438U - Five metals stamping workpiece defect detection device - Google Patents
Five metals stamping workpiece defect detection device Download PDFInfo
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- CN209753438U CN209753438U CN201920113224.1U CN201920113224U CN209753438U CN 209753438 U CN209753438 U CN 209753438U CN 201920113224 U CN201920113224 U CN 201920113224U CN 209753438 U CN209753438 U CN 209753438U
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- transmission gear
- belt
- belt pulley
- defect detection
- detection device
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Abstract
The utility model discloses a five metals stamping workpiece defect detection device relates to five metals stamping workpiece defect detection field, for solving among the prior art can detect the five metals stamping workpiece of wholesale batch, carries out the problem of letter sorting to the defective work simultaneously. The utility model discloses an industrial camera, including shell body, solenoid valve, roller mount pad, be provided with the switch on the surface of shell body, the inside of shell body is provided with metal crate, metal crate's top is provided with the certified products collecting box, one side of certified products collecting box is provided with the air pump, the solenoid valve is installed to one end of air pump, metal crate's top is provided with the roller mount pad, the one end of roller mount pad is provided with the driven roller, the outside of driven roller is provided with the conveyer belt, the top of conveyer belt is provided with the installation pole, the intermediate position department of installation pole installs.
Description
Technical Field
The utility model relates to a five metals stamping workpiece defect detection field specifically is a five metals stamping workpiece defect detecting device.
Background
The hardware stamping part is a part processed by steel or some nonferrous metals, and the processing means is as follows: the cold/hot stamping, the extrusion, the rolling, the welding, the cutting and the like also comprise other processes, the definition is wide, and the metal stamping part is widely applied to various fields in our lives, including some electronic devices, automobile parts, decorative materials and the like, so that the metal stamping part plays an important role in the daily life of people, and the quality of the metal stamping part has an important influence on the life quality of people and is particularly important for the detection of the metal stamping part.
The existing hardware stamping part detection mode adopts a sampling detection mode, which cannot comprehensively detect the hardware stamping parts, so that the whole batch of hardware stamping parts can be detected, and unqualified products can be sorted; therefore, the market urgently needs to develop a hardware stamping part defect detection device to help people solve the existing problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a five metals stamping workpiece defect detecting device to the five metals stamping workpiece who proposes in solving above-mentioned background art can detect the wholebatch, carries out the problem of letter sorting to the defective work simultaneously.
In order to achieve the above object, the utility model provides a following technical scheme: a defect detection device for hardware stamping parts comprises an outer shell, wherein a switch is arranged on the outer surface of the outer shell, a metal frame is arranged inside the outer shell, a qualified product collecting box is arranged above the metal frame, a unqualified product collecting box is arranged on one side of the qualified product collecting box, an air pump is arranged on one side of the unqualified product collecting box, a solenoid valve is installed at one end of the air pump, a roller shaft mounting seat is arranged above the metal frame, a driven roller shaft is arranged at one end of the roller shaft mounting seat, a conveying belt is arranged outside the driven roller shaft, a mounting rod is arranged above the conveying belt, an industrial camera is installed in the middle position of the mounting rod, energy-saving lamps are arranged on two sides of the industrial camera, two energy-saving lamps are arranged, an air cylinder is arranged on one side of the conveying belt, one side of cylinder is provided with the controller, the one end of conveyer belt is provided with the driving roller axle, the one end of driving roller axle is provided with first belt pulley, be provided with the belt on the surface of first belt pulley, the one end of belt is provided with the second belt pulley, the one end of second belt pulley is provided with the gearbox, one side of gearbox is provided with AC motor, AC motor's inside is provided with first transmission gear dish, one side of first transmission gear dish is provided with first transmission gear, be provided with first rotatory axis on the surface of one side of first transmission gear dish, first rotatory axis one end is provided with second drive gear, one side of second drive gear is provided with the second transmission gear dish, be provided with the rotatory axis of second on the surface of one side of second transmission gear dish.
Preferably, the model of the industrial camera is XC-ES50, the model of the controller is UNO-2172-C22E, the controller is electrically connected with the industrial camera, and the controller is electrically connected with the electromagnetic valve.
Preferably, the lower end face of the push block is flush with the outer surface of the upper end of the conveyor belt, and the unqualified product collection box is located below the conveyor belt and symmetrically distributed on two sides of the conveyor belt together with the push block.
Preferably, the roller shaft mounting seat is connected with the metal frame in a welding mode, mounting holes are formed in the two ends of the roller shaft mounting seat, and the driven roller shaft and the transmission roller shaft are mounted in the corresponding mounting holes respectively.
Preferably, first belt pulley and driving roller welded connection, and first belt pulley and driving roller symmetric distribution are in the both sides position department of roller mount pad, be connected through the belt between first belt pulley and the second belt pulley.
Preferably, one end of the second rotating middle shaft penetrates through the gearbox and is welded with the second belt pulley, the second transmission gear is connected with the first transmission gear disc through the first rotating middle shaft, the second transmission gear is meshed with the second transmission gear disc, and the first transmission gear disc is meshed with the first transmission gear.
Compared with the prior art, the beneficial effects of the utility model are that:
1. The utility model discloses a through set up the cylinder in one side of conveyer belt, set up the ejector pad in the one end of cylinder, the lower extreme surface of ejector pad flushes with the upper end surface of conveyer belt, and the ejector pad is with its release conveyer belt when industry camera detects the defective products, and this is lifted and to be screened the defective products.
2. The utility model discloses a through two electricity-saving lamps of intermediate position department installation at the installation pole, and two electricity-saving lamp symmetric distribution are in the both sides position department of industrial camera, and this can improve the inside luminance of shell body, provides good operational environment for industrial camera.
3. The utility model discloses a through set up certified products collecting box and defective products collecting box in the below of conveyer belt, this can classify to the five metals stamping workpiece that detects and hold, and the transport of the staff of also being convenient for simultaneously is collected, improves operation workman's work efficiency.
4. The utility model discloses a through setting up the gearbox, through the regulation of the inside gear of gearbox, can be so that the second belt pulley is at the uniform velocity stable rotation, because be connected through the belt between second belt pulley and the first belt pulley, first belt pulley and driving roller axle welded connection, so the conveyer belt is at the uniform velocity stable rotation, has improved the device's job stabilization nature.
Drawings
fig. 1 is a top view of the internal structure of the present invention;
FIG. 2 is a front view of the internal structure of the present invention;
Fig. 3 is an internal structure diagram of the transmission of the present invention.
In the figure: 1. an outer housing; 2. a metal frame; 3. a qualified product collecting box; 4. a unqualified product collection box; 5. mounting a rod; 6. an air pump; 7. an electromagnetic valve; 8. a conveyor belt; 9. a belt; 10. a cylinder; 11. a second rotating middle shaft; 12. a controller; 13. a push block; 14. an industrial camera; 15. an energy saving lamp; 16. a switch; 17. a driven roller shaft; 18. a roll shaft mounting seat; 19. a second transmission gear plate; 20. a drive roller shaft; 21. a first pulley; 22. a second pulley; 23. a gearbox; 24. an alternating current motor; 25. a first drive gear; 26. a first transmission gear plate; 27. a first rotating center shaft; 28. a second transmission gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
referring to fig. 1-3, the present invention provides an embodiment: a hardware stamping part defect detection device comprises an outer shell 1, a switch 16 is arranged on the outer surface of the outer shell 1, a metal frame 2 is arranged inside the outer shell 1, a qualified product collecting box 3 is arranged above the metal frame 2, a unqualified product collecting box 4 is arranged on one side of the qualified product collecting box 3, an air pump 6 is arranged on one side of the unqualified product collecting box 4, a solenoid valve 7 is installed at one end of the air pump 6, a roller shaft mounting seat 18 is arranged above the metal frame 2, a driven roller shaft 17 is arranged at one end of the roller shaft mounting seat 18, a conveying belt 8 is arranged outside the driven roller shaft 17, a mounting rod 5 is arranged above the conveying belt 8, an industrial camera 14 is installed at the middle position of the mounting rod 5, energy-saving lamps 15 are arranged on two sides of the industrial camera 14, the energy-saving lamps 15 are two, an air cylinder 10, the automatic belt conveyor comprises a cylinder 10, a controller 12, a transmission roller shaft 20, a first belt pulley 21, a belt 9, a second belt pulley 22, a transmission case 23, an alternating current motor 24, a first transmission gear disc 26, a first transmission gear 25, a first rotating middle shaft 27, a second transmission gear disc 19, and a second rotating middle shaft 11, wherein the controller 12 is arranged on one side of the cylinder 10, the transmission roller shaft 20 is arranged at one end of a transmission belt 8, the first belt pulley 21 is arranged on the outer surface of the first belt pulley 21, the second belt pulley 22 is arranged at one end of the second belt pulley 22, the alternating current motor 24 is arranged on one side of the transmission case 23, the first transmission gear disc 26 is arranged inside the alternating current motor 24, the first rotating middle shaft 27 is arranged on one side of the first transmission gear disc 26, the first rotating middle shaft 27 is arranged on one side of the first transmission.
Furthermore, the model of the industrial camera 14 is XC-ES50, the model of the controller 12 is UNO-2172-C22E, the controller 12 is electrically connected with the industrial camera 14, and the controller 12 is electrically connected with the electromagnetic valve 7.
Further, the lower end face of the pushing block 13 is flush with the outer surface of the upper end of the conveyor belt 8, the feasibility of the device is guaranteed, and the unqualified product collection box 4 is located below the conveyor belt 8 and symmetrically distributed on two sides of the conveyor belt 8 together with the pushing block 13.
Further, the roller shaft mounting seat 18 is welded to the metal frame 2, mounting holes are formed in two ends of the roller shaft mounting seat 18, and the driven roller shaft 17 and the transmission roller shaft 20 are mounted in the corresponding mounting holes respectively.
Further, first belt pulley 21 and transmission roller shaft 20 welded connection, and first belt pulley 21 and transmission roller shaft 20 symmetric distribution are in the both sides position department of roller mount pad 18, are connected through belt 9 between first belt pulley 21 and the second belt pulley 22.
Furthermore, one end of the second rotating middle shaft 11 penetrates through the gearbox 23 and is welded with the second belt pulley 22, the second transmission gear 28 is connected with the first transmission gear disc 26 through the first rotating middle shaft 27, the second transmission gear 28 is meshed with the second transmission gear disc 19, and the first transmission gear disc 26 is meshed with the first transmission gear 25.
The working principle is as follows: when the device is used, a power supply is switched on, the switch 16 is switched on, the alternating current motor 24 and the air pump 6 start to work at the moment, the first transmission gear 25 is connected with a rotating shaft of the alternating current motor 24 in a welding mode, so that the first transmission gear 25 starts to rotate, the second rotation central shaft 11 is driven to rotate, one end of the second rotation central shaft 11 is connected with the second belt pulley 22 in a welding mode, the second belt pulley 22 is connected with the first belt pulley 21 through the belt 9, so that the first belt pulley 21 starts to rotate, the transmission roller shaft 20 is driven to rotate, the transmission belt 8 starts to rotate at a constant speed, when a detected hardware stamping part passes through the position below the industrial camera 14, the industrial camera 14 rotates a shot picture into an electric signal and transmits the electric signal to the controller 12, the controller 12 performs data comparison, when a defect exists, the controller 12 enables the electromagnetic valve 7 to be switched on, at the moment, gas in the air pump 6 is, the cylinder 10 starts to work, so that the pushing block 13 pushes the unqualified products on the conveyor belt 8 down into the unqualified product collecting box 4, when the unqualified products are detected, the cylinder 10 does not work, and the qualified hardware stamping parts fall into the qualified product collecting box 3.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a five metals stamping workpiece defect detecting device, includes shell body (1), its characterized in that: a switch (16) is arranged on the outer surface of the outer shell (1), a metal frame (2) is arranged inside the outer shell (1), a qualified product collecting box (3) is arranged above the metal frame (2), an unqualified product collecting box (4) is arranged on one side of the qualified product collecting box (3), an air pump (6) is arranged on one side of the unqualified product collecting box (4), an electromagnetic valve (7) is installed at one end of the air pump (6), a roller shaft mounting seat (18) is arranged above the metal frame (2), a driven roller shaft (17) is arranged at one end of the roller shaft mounting seat (18), a conveyor belt (8) is arranged outside the driven roller shaft (17), a mounting rod (5) is arranged above the conveyor belt (8), and an industrial camera (14) is installed at the middle position of the mounting rod (5), the industrial camera is characterized in that energy-saving lamps (15) are arranged on two sides of the industrial camera (14), two energy-saving lamps (15) are arranged, an air cylinder (10) is arranged on one side of the conveying belt (8), a push block (13) is arranged at one end of the air cylinder (10), a controller (12) is arranged on one side of the air cylinder (10), a transmission roller shaft (20) is arranged at one end of the conveying belt (8), a first belt pulley (21) is arranged at one end of the transmission roller shaft (20), a belt (9) is arranged on the outer surface of the first belt pulley (21), a second belt pulley (22) is arranged at one end of the belt (9), a gearbox (23) is arranged at one end of the second belt pulley (22), an alternating current motor (24) is arranged on one side of the gearbox (23), a first transmission gear disc (26) is arranged inside the alternating current motor (24), a first transmission gear (25) is arranged on one side of the first, a first rotating middle shaft (27) is arranged on the outer surface of one side of the first transmission gear disc (26), a second transmission gear (28) is arranged at one end of the first rotating middle shaft (27), a second transmission gear disc (19) is arranged on one side of the second transmission gear (28), and a second rotating middle shaft (11) is arranged on the outer surface of one side of the second transmission gear disc (19).
2. The hardware stamping part defect detection device of claim 1, wherein: the model of the industrial camera (14) is XC-ES50, the model of the controller (12) is UNO-2172-C22E, the controller (12) is electrically connected with the industrial camera (14), and the controller (12) is electrically connected with the electromagnetic valve (7).
3. The hardware stamping part defect detection device of claim 1, wherein: the lower end face of the push block (13) is flush with the outer surface of the upper end of the conveyor belt (8), and the unqualified product collection box (4) is located below the conveyor belt (8) and symmetrically distributed on two sides of the conveyor belt (8) together with the push block (13).
4. The hardware stamping part defect detection device of claim 1, wherein: roller mount pad (18) and metal crate (2) welded connection, the both ends of roller mount pad (18) all are provided with the mounting hole, install respectively in the mounting hole that corresponds with driving roll axle (20) driven roll axle (17).
5. The hardware stamping part defect detection device of claim 1, wherein: first belt pulley (21) and transmission roller axle (20) welded connection, and first belt pulley (21) and transmission roller axle (20) symmetric distribution are in the both sides position department of roller mount pad (18), be connected through belt (9) between first belt pulley (21) and second belt pulley (22).
6. The hardware stamping part defect detection device of claim 1, wherein: one end of the second rotating middle shaft (11) penetrates through the gearbox (23) and is connected with the second belt pulley (22) in a welding mode, the second transmission gear (28) is connected with the first transmission gear disc (26) through the first rotating middle shaft (27), the second transmission gear (28) is connected with the second transmission gear disc (19) in a meshing mode, and the first transmission gear disc (26) is connected with the first transmission gear (25) in a meshing mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920113224.1U CN209753438U (en) | 2019-01-23 | 2019-01-23 | Five metals stamping workpiece defect detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920113224.1U CN209753438U (en) | 2019-01-23 | 2019-01-23 | Five metals stamping workpiece defect detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209753438U true CN209753438U (en) | 2019-12-10 |
Family
ID=68749936
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920113224.1U Active CN209753438U (en) | 2019-01-23 | 2019-01-23 | Five metals stamping workpiece defect detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209753438U (en) |
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2019
- 2019-01-23 CN CN201920113224.1U patent/CN209753438U/en active Active
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