CN209745828U - On-line automatic silicon steel sheet inserting test machine - Google Patents
On-line automatic silicon steel sheet inserting test machine Download PDFInfo
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- CN209745828U CN209745828U CN201920273914.3U CN201920273914U CN209745828U CN 209745828 U CN209745828 U CN 209745828U CN 201920273914 U CN201920273914 U CN 201920273914U CN 209745828 U CN209745828 U CN 209745828U
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Abstract
The utility model provides an automatic online silicon steel sheet test machine of inserting, including the base, set up the pay-off belt mechanism in base one end, set up the pay-off motor in pay-off belt mechanism department, be provided with work piece positioning jig at pay-off belt mechanism's end, be provided with accredited testing organization along pay-off belt mechanism's horizontal direction, accredited testing organization includes test manipulator device and test jig, the utility model discloses to insert silicon steel sheet and the integrative design of test, insert steel silicon chip cylinder drive and insert the silicon steel sheet that steel silicon chip slip table will be equipped with on inserting steel silicon chip slip table and insert to the work piece in, simultaneously, the slider upward movement is surveyed to electricity cylinder drive electricity for the electrical survey faller contacts with the work piece, accomplishes the electrical survey, and three outward appearance detection processes of rethread divide into the yields and the unloading is accomplished to non-defective.
Description
Technical Field
The utility model belongs to an insert silicon steel sheet technique especially relates to an automatic insert silicon steel sheet test machine of on-line.
Background
In the production process of the transformer, a procedure is to insert silicon wafers into a special device one by one, and the silicon wafers are thin and fragile, so that the difficulty of separating and inserting the silicon wafers is high. In the past, most factories adopt manual inserting pieces, the labor intensity is high, the efficiency is low, and the phenomenon that a silicon wafer is cracked when a worker takes the piece inserting pieces sometimes happens. Later, a silicon wafer inserting machine has appeared, and the silicon wafer inserting machine has the advantages of simple structure, easiness in installation, convenience in operation, high automation degree, improvement of working efficiency and reduction of fragment rate. After the low-frequency EI transformer is wound and tin-soldered, a coil is grabbed to a designated finger through a production line and placed in the middle of a sheet inserting machine, and after silicon steel sheets are inserted, the transformer is taken out for testing, so that the testing difficulty of finished products is increased, and the procedures are increased.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides an online automatic silicon steel sheet test machine that inserts.
The utility model adopts the technical proposal that:
An on-line automatic silicon-inserted steel sheet testing machine comprises a base, a feeding belt mechanism arranged at one end of the base, and a feeding motor arranged at the feeding belt mechanism, wherein a workpiece positioning jig is arranged at the tail end of the feeding belt mechanism, a testing mechanism is arranged along the horizontal direction of the feeding belt mechanism, the testing mechanism comprises a testing manipulator device and a testing jig, the testing manipulator device comprises a manipulator mounting seat arranged on the base, an upper sliding rail and a lower sliding rail arranged at two sides of the manipulator mounting seat, an upper arm and a lower arm are arranged on the upper sliding rail and the lower sliding rail, a swing arm is fixed on the upper arm and the lower arm, the swing arm is connected with a manipulator rotating shaft through a swing arm connecting block, the manipulator rotating shaft passes through a swing arm groove arranged on the manipulator mounting seat and is fixed with a swing arm connecting shaft, the swing arm connecting shaft, the device comprises a plurality of test suction nozzles, a first camera test platform, a second camera test platform, a third camera test platform, a good product discharging platform and a non-good product discharging platform, wherein the test suction nozzles are arranged on the rear side of a material loading suction nozzle assembly and on a swing arm, the test fixture, the first camera test platform, the second camera test platform, the third camera test platform, the good product discharging platform and the non-good product discharging platform are sequentially arranged below each test suction nozzle from left to right, and a first CCD camera, a second CCD camera, a third CCD camera, a good product pushing mechanism and a non-good product pushing mechanism are correspondingly arranged at the positions of the first camera test platform, the second camera test platform, the third camera test.
Furthermore, the feeding suction nozzle assembly is fixed on a feeding suction nozzle fixing seat, the feeding suction nozzle fixing seat is fixed on the swing arm, and a feeding suction disc is arranged below the feeding suction nozzle assembly.
Further, the test suction nozzle is fixed on the test suction nozzle fixing seat, and the test suction nozzle fixing seat is fixed on the swing arm.
Further, the workpiece positioning jig is arranged on the positioning cylinder.
Further, the bottoms of the first camera test platform, the second camera test platform and the third camera test platform are respectively and correspondingly provided with a first light source combination, a second light source combination and a third light source combination.
furthermore, the bottoms of the good product discharging platform and the non-good product discharging platform are respectively provided with a good product funnel and a non-good product funnel.
Further, test fixture includes the test base, is provided with two electricity on the test base and surveys the backup pad, and the upper end that the backup pad was surveyed to the electricity is provided with the electricity and surveys the base, and the lower extreme that the base was surveyed to the electricity is provided with the electricity and surveys the slider, and the slider bottom is surveyed through the electricity and survey the connector and be connected with the electricity survey cylinder to the electricity, be provided with the electricity on the electricity survey slider and survey the faller, be provided with in electricity survey base one side and insert the steel silicon chip slip table, insert steel silicon chip slip table department and be provided with and insert the steel silicon chip cylinder, it is provided with and inserts the sliding block to insert steel silicon chip cylinder bottom, inserts the.
Further, the manipulator rotating shaft is fixed at the edge of the swing arm connecting shaft.
The utility model has the advantages that:
the utility model discloses to insert silicon steel sheet and the integrative design of test, insert steel silicon wafer cylinder and drive and insert steel silicon wafer slip table and will insert the silicon steel sheet that is equipped with on the steel silicon wafer slip table and insert to the work piece in, simultaneously, the cylinder drive electricity of electricity is surveyed slider upward movement for the electricity is surveyed faller and work piece contact, accomplishes the electricity and is surveyed, and the unloading is accomplished to three outward appearance detection processes of rethread, divide into the yields and the non-yields with the product.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 and 2 are schematic structural views of the present invention;
FIG. 3 is a schematic structural view of a test fixture according to the present invention;
Fig. 4 is a schematic view of the installation structure of the rotation shaft of the middle manipulator of the present invention.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
The invention will be described in detail with reference to the drawings and specific embodiments, wherein the exemplary embodiments and descriptions are provided to explain the invention, but not to limit the invention.
Referring to fig. 1 to 4, the utility model provides an on-line automatic silicon-inserted steel sheet testing machine, which comprises a base 1, a feeding belt mechanism 2 arranged at one end of the base 1, a feeding motor 3 arranged at the feeding belt mechanism 2, a workpiece positioning jig 16 arranged at the end of the feeding belt mechanism 2, a testing mechanism arranged on a positioning cylinder 17 along the horizontal direction of the feeding belt mechanism 2, the testing mechanism comprising a testing manipulator device and a testing jig, wherein the testing manipulator device comprises a manipulator mounting seat 5 arranged on the base 1, upper and lower slide rails 11 arranged at two sides of the manipulator mounting seat 5, upper and lower arms 9 arranged on the upper and lower slide rails 11, a swing arm 10 fixed on the upper and lower arms 9, the swing arm 10 connected with a manipulator rotating shaft 7 through a swing arm connecting block 8, the manipulator rotating shaft 7 fixed with the swing arm through a swing arm groove arranged on the manipulator mounting seat 5, the manipulator rotating shaft 7 is fixed at the edge of a swing arm connecting shaft, the swing arm connecting shaft is fixed on a swing arm motor 4, a feeding suction nozzle assembly 14 is arranged on the left side of the swing arm 10, the feeding suction nozzle assembly 14 is fixed on a feeding suction nozzle fixing seat 15, the feeding suction nozzle fixing seat 15 is fixed on the swing arm 10, a feeding suction disc 150 is arranged below the feeding suction nozzle assembly 14, a plurality of testing suction nozzles 12 are arranged on the rear side of the feeding suction nozzle assembly 14 and on the swing arm 10, the testing suction nozzles 12 are fixed on a testing suction nozzle fixing seat 13, the testing suction nozzle fixing seat 13 is fixed on the swing arm 10, a testing jig, a first camera testing platform, a second camera testing platform, a third camera testing platform, a good product blanking platform and a non-good product blanking platform are sequentially arranged below each testing suction nozzle 12 from left to right, and the first camera testing platform, the good, The second camera test platform, the third camera test platform, the good product unloading platform and the non-good product unloading platform are correspondingly provided with a first CCD camera 30, a second CCD camera 22, a third CCD camera 23, a good product pushing mechanism 24 and a non-good product pushing mechanism 25, and the bottoms of the good product unloading platform and the non-good product unloading platform are respectively provided with a good product funnel and a non-good product funnel 33. The bottom of the first camera test platform, the bottom of the second camera test platform and the bottom of the third camera test platform are respectively and correspondingly provided with a first light source combination 31, a second light source combination and a third light source combination 33.
test fixture includes test base 21, is provided with two electricity on the test base 21 and surveys backup pad 34, and the upper end that the backup pad 24 was surveyed to the electricity is provided with electricity and surveys base 38, and the lower extreme that the base 38 was surveyed to the electricity is provided with electricity and surveys slider 36, and electricity is surveyed slider 36 bottom and is connected with electricity survey cylinder 39 through electricity survey connector 35, it surveys faller 37 to be provided with electricity on the slider 36 to survey, surveys base 38 one side in the electricity and is provided with and inserts steel silicon chip slip table 40, inserts steel silicon chip slip table 40 department and is provided with and inserts steel silicon chip cylinder 41, it is provided with and inserts sliding block 42 to insert steel silicon chip cylinder 41 bottom, inserts sliding block 42 and fixes on inserting sliding base 43 to and insert sliding block 42 department and be provided with and insert sliding cylinder 18, it is provided with slip connecting axle 19.
The technical principle is as follows: the utility model designs silicon steel sheet insertion and test as a whole, workpieces to be assembled are conveyed to a workpiece positioning tool 16 by a feeding belt mechanism 2 from the feeding belt mechanism 2, a positioning cylinder 17 pushes the workpiece positioning tool 16 to enter for positioning, the workpieces are sucked by a feeding sucker 150 after being positioned, a swing arm motor 4 is pneumatic, the swing arm motor 4 drives a manipulator rotating shaft 7 to move rightwards in a swing arm groove through a swing arm connecting shaft, the feeding sucker 150 is moved to the test tool, then the materials are discharged, the swing arm motor 4 is controlled to turn over, the swing arm motor 4 drives the manipulator rotating shaft 7 to move leftwards to return in the swing arm groove through the swing arm connecting shaft, a steel silicon sheet insertion cylinder 41 drives a steel silicon sheet insertion sliding table 40 to insert prepared silicon steel sheets (silicon steel sheets can be implanted through an external manipulator and are not described herein) on the steel silicon sheet insertion sliding table 40 into the workpieces, and simultaneously, an electrical measurement cylinder drives an electrical, the electrical measurement needle plate is contacted with the workpiece to complete electrical measurement, and then the product is divided into good products and non-good products to complete blanking through three appearance detection procedures.
The technical solutions disclosed in the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained herein by using specific embodiments, and the descriptions of the above embodiments are only applicable to help understand the principles of the embodiments of the present invention; meanwhile, for a person skilled in the art, according to the embodiments of the present invention, there may be variations in the specific implementation manners and application ranges, and in summary, the content of the description should not be construed as a limitation to the present invention.
Claims (8)
1. An on-line automatic silicon-inserted steel sheet testing machine is characterized by comprising a base, a feeding belt mechanism arranged at one end of the base, a feeding motor arranged at the feeding belt mechanism, a workpiece positioning jig arranged at the tail end of the feeding belt mechanism, and a testing mechanism arranged along the horizontal direction of the feeding belt mechanism, wherein the testing mechanism comprises a testing manipulator device and a testing jig, the testing manipulator device comprises a manipulator mounting seat arranged on the base, an upper sliding rail and a lower sliding rail arranged at two sides of the manipulator mounting seat, an upper arm and a lower arm are arranged on the upper sliding rail and the lower sliding rail, a swing arm is fixed on the upper arm and the lower arm, the swing arm is connected with a manipulator rotating shaft through a swing arm connecting block, the manipulator rotating shaft passes through a swing arm groove arranged on the manipulator mounting seat and is fixed with a swing arm connecting shaft, the swing arm connecting shaft is fixed on, the device comprises a plurality of test suction nozzles, a first camera test platform, a second camera test platform, a third camera test platform, a good product discharging platform and a non-good product discharging platform, wherein the test suction nozzles are arranged on the rear side of a material loading suction nozzle assembly and on a swing arm, the test fixture, the first camera test platform, the second camera test platform, the third camera test platform, the good product discharging platform and the non-good product discharging platform are sequentially arranged below each test suction nozzle from left to right, and a first CCD camera, a second CCD camera, a third CCD camera, a good product pushing mechanism and a non-good product pushing mechanism are correspondingly arranged at the positions of the first camera test platform, the second camera test platform, the third camera test.
2. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein the feeding nozzle assembly is fixed on a feeding nozzle fixing seat, the feeding nozzle fixing seat is fixed on a swing arm, and a feeding suction cup is arranged below the feeding nozzle assembly.
3. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein said test suction nozzle is fixed on a test suction nozzle fixing seat, and said test suction nozzle fixing seat is fixed on said swing arm.
4. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein the workpiece positioning jig is disposed on a positioning cylinder.
5. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein the first camera testing platform, the second camera testing platform and the third camera testing platform are respectively and correspondingly provided with a first light source combination, a second light source combination and a third light source combination at the bottom.
6. The on-line automatic silicon steel sheet inserting testing machine as claimed in claim 1, wherein a good product hopper and a non-good product hopper are respectively arranged at the bottoms of the good product blanking platform and the non-good product blanking platform.
7. The on-line automatic silicon-inserted steel sheet testing machine as claimed in claim 1, wherein the testing jig comprises a testing base, two electrical testing support plates are arranged on the testing base, an electrical testing base is arranged at the upper end of each electrical testing support plate, an electrical testing slide block is arranged at the lower end of each electrical testing base, the bottom of each electrical testing slide block is connected with an electrical testing cylinder through an electrical testing connector, an electrical testing needle plate is arranged on each electrical testing slide block, a silicon steel sheet inserting slide table is arranged on one side of the electrical testing base, a silicon steel sheet inserting cylinder is arranged at the position of the silicon steel sheet inserting slide table, an inserting sliding block is arranged at the bottom of the silicon steel sheet inserting cylinder, the inserting sliding block is fixed on the inserting sliding base, and an inserting sliding cylinder is arranged at.
8. The on-line automatic silicon steel sheet inserting testing machine as claimed in claim 1, wherein said manipulator rotation shaft is fixed at an edge position of a swing arm connecting shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920273914.3U CN209745828U (en) | 2019-03-05 | 2019-03-05 | On-line automatic silicon steel sheet inserting test machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920273914.3U CN209745828U (en) | 2019-03-05 | 2019-03-05 | On-line automatic silicon steel sheet inserting test machine |
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| Publication Number | Publication Date |
|---|---|
| CN209745828U true CN209745828U (en) | 2019-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920273914.3U Active CN209745828U (en) | 2019-03-05 | 2019-03-05 | On-line automatic silicon steel sheet inserting test machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111229621A (en) * | 2020-03-06 | 2020-06-05 | 东莞市硕诚电子有限公司 | CCD (Charge coupled device) flat-pasting detection equipment |
-
2019
- 2019-03-05 CN CN201920273914.3U patent/CN209745828U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111229621A (en) * | 2020-03-06 | 2020-06-05 | 东莞市硕诚电子有限公司 | CCD (Charge coupled device) flat-pasting detection equipment |
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