CN209739414U - Automatic packaging equipment for outdoor unit of air conditioner - Google Patents
Automatic packaging equipment for outdoor unit of air conditioner Download PDFInfo
- Publication number
- CN209739414U CN209739414U CN201920557165.7U CN201920557165U CN209739414U CN 209739414 U CN209739414 U CN 209739414U CN 201920557165 U CN201920557165 U CN 201920557165U CN 209739414 U CN209739414 U CN 209739414U
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- Prior art keywords
- placing
- outdoor unit
- automatic
- air conditioner
- bag
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- 238000004806 packaging method and process Methods 0.000 title claims description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 238000012856 packing Methods 0.000 claims abstract description 25
- 239000006260 foam Substances 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 10
- 239000004831 Hot glue Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 4
- 230000011218 segmentation Effects 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000012858 packaging process Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001095 motoneuron effect Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Landscapes
- Container Filling Or Packaging Operations (AREA)
Abstract
The utility model provides an air condensing units automatic packing equipment, including the off-premises station transmission line with span the installing support on the transmission line, include photoelectric sensor, main control unit and set gradually automatic bagging apparatus, annex placer and vanning device according to the transmission direction of transmission line. Through setting up photoelectric sensor, main control unit and according to the transmission direction of transmission line set gradually automatic bagging apparatus, annex placer and vanning device, realized air condensing units's automatic packing, the automatic bagging apparatus that sets up can automatic system bag and cover the bag, replaces artifical system bag and cover the bag, has improved the functioning speed of production line greatly, has avoided the emergence of incident, has reduced the cost of labor.
Description
Technical Field
The utility model relates to a packing correlation technique field, specific saying so relates to an air condensing units automatic packaging equipment.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
the manual packaging process flow of the air conditioner outdoor unit is complex, the manual packaging process flow comprises a plurality of stations, the stations comprise the stations of supporting the air conditioner outdoor unit, placing accessories, checking product models, bagging, attaching pipe fittings, sealing boxes, supporting and placing foams into the boxes, sticking labels, boxing, nailing the boxes, sealing the boxes with adhesive tapes, bundling, stacking and the like, and at least 10 boxing workers are needed for one packaging production line. The manual operation is adopted, the production line is slow in running speed, low in efficiency and high in labor intensity, and the consistency cannot be guaranteed. Especially, the bagging station is opened and is sleeved outside the outdoor unit, manual operation is slow, the running speed of a production line is greatly reduced, the static bagging generated in work is easy to adsorb and not easy to sleeve, workers in the manual bagging process easily probe the head above the production line, certain potential safety hazards exist, and sometimes two people are needed for the outdoor unit with a large overall dimension, and labor cost is greatly increased.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the automatic packaging equipment for the outdoor unit of the air conditioner is provided, and the automatic bagging device, the accessory placing device and the boxing device are sequentially arranged according to the transmission direction of the transmission line through the photoelectric sensor and the main controller, so that the packaging processes such as automatic bagging, accessory placing and automatic boxing in the packaging process can be realized. The automatic packaging of the outdoor unit of the air conditioner is realized, and particularly, the automatic bag sleeving device can automatically bag and sleeve bags, so that manual bag making and bag sleeving are replaced, the running speed of a production line is greatly increased, safety accidents are avoided, and labor cost is reduced.
In order to achieve the purpose, the following technical scheme is adopted in the disclosure:
One or more embodiments provide an automatic packaging device for an outdoor unit of an air conditioner, which comprises an outdoor unit transmission line and a mounting bracket crossing the transmission line, wherein the automatic packaging device comprises a photoelectric sensor, a main controller, and an automatic bagging device, an accessory placing device and a boxing device which are sequentially arranged according to the transmission direction of the transmission line;
Automatic bagging apparatus sets gradually inflatable shaft, draws deflector roll, heat-seal bagging apparatus, segmentation device and cover bagging apparatus according to the setting order on self-control bag substrate, the portable setting on the installing support of cover bagging apparatus, cover bagging apparatus includes first support and the montant of setting on first support, connect the transmission shaft on the montant, set up the second support on the transmission shaft, set up the suction nozzle on the second support, the lower part of suction nozzle sets up gas blowing device on the second support.
Further, the cutting device comprises an SMC pneumatic cutter and a backing plate.
Further, the self-made bag base material is a double-layer continuous cylindrical bag.
Further, the heat-sealing bag is a three-side bag making machine adopting an ultrasonic high-frequency welding or hot-air knife heat-sealing process.
Furthermore, the traction guide rollers comprise two rows of guide rollers, the rotation directions of the two rows of guide rollers are opposite, the self-made bag base material is arranged between the two rows of guide rollers, and the self-made bag base material is driven to be dragged under the extrusion and rotation driving of the traction guide rollers.
Furthermore, the accessory placing device is a rotary telescopic manipulator, and the tail end of the manipulator is provided with a hot melt adhesive gun.
Furthermore, the boxing device comprises a packing box sleeving mechanism and a foam support putting mechanism which are respectively used for placing the packing box and the foam support.
Further, packing box suit mechanism includes first vacuum chuck and the first connecting rod of placing, first connecting rod one end of placing is connected on the installing support, and first vacuum chuck is connected to the first other end of placing the connecting rod, first vacuum chuck is used for adsorbing and placing the packing box.
Further, the foam support placing mechanism comprises a second vacuum chuck and a second placing connecting rod, one end of the second placing connecting rod is connected to the mounting support, the other end of the second placing connecting rod is connected with the second vacuum chuck, and the second vacuum chuck is used for adsorbing and placing the foam support.
Furthermore, the infrared receiving device and the alarm are connected with the main controller respectively.
Compared with the prior art, the beneficial effect of this disclosure is:
(1) This is disclosed through setting up photoelectric sensor, main control unit and setting gradually automatic bagging apparatus, annex placer and vanning device according to the direction of transmission line, has realized air condensing units's automatic packing, and the automatic bagging apparatus that sets up can automatic system bag and cover the bag, replaces artifical system bag and cover the bag, has improved the functioning speed of production line greatly, has avoided the emergence of incident, has reduced the cost of labor.
(2) This annex placer that openly sets up has set up the hot melt adhesive gun at the end of manipulator, and the annex setting is in the annex wrapping bag, and direct gluing on air condensing units's cover bag through the hot melt adhesive gun is pasted the annex wrapping bag on air condensing units's cover bag, divides the station to place the annex respectively, has avoided the manual work to place the problem of neglected loading.
(3) This is disclosed through setting up infrared emission and receiving device, has realized safety sensor on-line monitoring. When a certain part of a human body enters a dangerous area of the machine, the machine automatically stops and gives an alarm.
Drawings
the accompanying drawings, which are included to provide a further understanding of the disclosure, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure and not to limit the disclosure.
FIG. 1 is a schematic diagram of a structure of an apparatus according to one or more embodiments;
FIG. 2 is a schematic structural diagram of an automatic bagging apparatus according to an embodiment of the disclosure;
Wherein: 1. the air conditioner comprises a packing box, 2, an installation support, 3, a transmission line, 4, a foam support, 5, a foam support placing mechanism, 6, a packing box sleeving mechanism, 7, an accessory placing device, 8, an automatic bagging device, 9, a second accessory placing device, 10 and an air conditioner outdoor unit;
81. The bag cutting device comprises an air expansion shaft 82, a film supporting roller 83, a traction guide roller 84, a heat sealing bag device 85, a cutting device 86, a bag sleeving device 861, a first support 862, a vertical rod 863, a transmission shaft 864, a second support 865, a suction nozzle 866, a manual position adjusting device and an 87 air blowing device.
The specific implementation mode is as follows:
The present disclosure is further described with reference to the following drawings and examples.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
it is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present disclosure. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
In one or more embodiments, as shown in fig. 1, an automatic packaging apparatus for an outdoor unit of an air conditioner includes an outdoor unit transmission line 3 and a mounting bracket 2 crossing over the transmission line 3, and includes a plurality of photoelectric sensors, a main controller, and an automatic bagging device 8, an accessory placing device 7, and a boxing device sequentially arranged in a transmission direction of the transmission line; at least one photoelectric sensor is respectively arranged in front of the automatic bagging device 8, the accessory placing device 7 and the boxing device according to the transmission direction of the transmission line, and the main controller is respectively connected with the automatic bagging device 8, the accessory placing device 7, the boxing device and the photoelectric sensor. The accessory placing device 7 is used for placing accessories such as cement, heat preservation pipes, adhesive tapes, connecting pipes, specifications and the like. The accessories can be placed through a plurality of stations, the accessories are classified and placed in the accessory packaging bag, the stations are respectively arranged according to the arrangement positions in the outdoor unit packaging bag, and three accessory placing devices are arranged in the embodiment.
The photoelectric sensor is used for detecting whether the outdoor unit of the air conditioner passes through or not, when the outdoor unit of the air conditioner 10 passes through, a detection signal is transmitted to the main controller, the main controller controls the devices behind the corresponding photoelectric sensors to act, if the photoelectric sensors correspondingly arranged on the automatic bagging device 8 detect that the outdoor unit of the air conditioner is available, the detection signal is transmitted to the main controller, the main controller transmits corresponding control signals to start the automatic bagging device 8 to perform bagging operation on the outdoor unit of the air conditioner passing through, the automatic bagging device 8 of the embodiment integrates bag making and bagging, the integration level is high, and the packaging process can be effectively accelerated.
The automatic bagging device 8 is sequentially provided with an air expansion shaft 81, a traction guide roller 83, a heat sealing bag device 84, a cutting device 85 and a bagging device 86 according to the arrangement sequence on the self-made bag base material, and the heat sealing bag device can adopt a three-side bag making machine adopting an ultrasonic high-frequency welding or hot air knife heat sealing process. A film supporting roller 82 can be arranged between the air expansion shaft 81 and the traction guide roller 83, so that the bag-making conveying is easier.
The bagging device 86 may be configured as shown in fig. 2, the bagging device 86 is disposed on the mounting support 2, and can move up and down or move left and right, two sides of the transmission line 3 are respectively provided with one bagging device 86, and are disposed oppositely, only one bagging device 86 is shown in the figure, the bagging device 86 may include a first bracket 861 and a vertical rod 862 disposed on the first bracket 861, a transmission shaft 863 is connected to the vertical rod 862, a second bracket 864 is disposed on the transmission shaft 863, a suction nozzle 865 is disposed on the second bracket 864, and an air blowing device 87 is disposed below the suction nozzle 865 on the second bracket 864. The blowing device 87 includes an air nozzle and a fan connected to the air nozzle.
A position sensor is arranged below the transmission shaft 863 and is connected with the main controller, the position of the position sensor is set according to the set length of a self-made bag, and the height difference from the output position of the cutting device 85 to the position of the position sensor is the length of the self-made bag.
The vertical rod 862 is provided with a transmission shaft 863 connected to a driving motor for driving the transmission shaft 863 to move up and down, and the driving motor rotates forward and backward to drive the transmission shaft 86 to move up and down, so that the second bracket 864 moves up and down.
The bag sleeving device further comprises a manual position adjusting device 866, wherein the manual adjusting device 866 comprises a rotating disk and a screw rod, the rotating disk is connected with the first support 861 through the screw rod, the rotating disk is rotated manually to drive the screw rod to rotate, and the screw rod rotates to drive the first support to move outwards or inwards, so that the limit distance of the bag sleeving device 86 which is arranged oppositely is adjusted.
The specific structure of the traction guide roller 83 may include two rows of guide rollers, the rotation directions of the two rows of guide rollers are opposite, and the self-made bag base material is arranged between the two rows of guide rollers.
The slitting device 85 may specifically include an SMC pneumatic cutter and a backing plate.
The self-made bag substrate is double-layer continuous cylinder type bag, can set up double-layer continuous cylinder type bag on the inflatable shaft 81 during the use, the open end setting of double-layer continuous cylinder type bag is on drawing deflector roll 83, send the open end into heat-seal bagging apparatus 84 through drawing deflector roll 83, heat-seal bagging apparatus carries out trilateral envelope back, will make the self-made bag transmit to segmentation device 85, the cover bagging apparatus 86 that sets up to the rear end through the transmission of segmentation device 85, cover bagging apparatus 86 and carry out the bagging operation, cover bagging apparatus 86 is withdrawed to heat-seal bagging apparatus 84 rear end under corresponding driving motor's effect and is prepared to operate next self-made bag.
the bagging device 86 performs bagging operations as follows: the suction nozzle 865 sucks the self-made bag transmitted by the cutting device 85, the suction nozzle 865 moves downwards under the driving of the second support 864, when a complete self-made bag is output from the cutting device 85, namely the transmission shaft 863 descends to the position of the position sensor, the cutter of the cutting device 85 is started for cutting, two oppositely arranged air nozzles 865 are separated to prop open the self-made bag, meanwhile, the air nozzle 87 is started to blow air, and the bag continuously descends to complete the bag sleeving action.
the accessory placing device 7 is used for placing accessories such as cement, heat preservation pipes, adhesive tapes, connecting pipes, specifications and the like. Can be setting up a plurality of stations, this city example has just set up annex placer 7 and second annex placer 9, and second annex placer 9 and annex placer 7 structure can be the same, and annex placer is rotatory flexible manipulator, the end of manipulator sets up the hot melt adhesive gun. The rotary telescopic manipulator is an existing manipulator. The hot melt adhesive gun is used for coating hot melt adhesive on the self-made bag sleeved on the outdoor unit 10, and the packaging bag for placing the accessories is pasted on the self-made bag through the adhesive to realize placement.
The packing box device comprises a vacuum sucker and a connecting rod which are connected with each other, the packing box sleeving mechanism 6 and the foam supporting and placing mechanism 5 are included, the packing box sleeving mechanism comprises a first vacuum sucker and a first placing connecting rod, one end of the first placing connecting rod is connected to the mounting support, the other end of the first placing connecting rod is connected with the first vacuum sucker, and the first vacuum sucker is used for absorbing and placing the packing box 1. The foam support placing mechanism comprises a second vacuum chuck and a second placing connecting rod, one end of the second placing connecting rod is connected to the mounting support, the other end of the second placing connecting rod is connected with the second vacuum chuck, and the second vacuum chuck is used for adsorbing and placing the foam support 4.
As a further improvement, the device also comprises an infrared transmitting device, an infrared receiving device and an alarm which are arranged on the mounting support frame 2, wherein the infrared receiving device and the alarm are respectively connected with the main controller. Can be with infrared transmitting device, infrared receiving device sets up relatively respectively on the montant of erection bracing frame 2, and set up relatively, relative setting indicates that the infrared ray of infrared transmitting device transmission can be received by the infrared receiving device who sets up, be used for detecting whether someone or foreign object get into, pass through as someone or foreign object, sheltered from the infrared ray, infrared receiving device can not receive infrared ray and send detection signal to main control unit, main control unit sends alarm information according to detection signal, the control alarm is reported to the police.
The above description is only a preferred embodiment of the present disclosure and is not intended to limit the present disclosure, and various modifications and changes may be made to the present disclosure by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present disclosure should be included in the protection scope of the present disclosure.
Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.
Claims (10)
1. An air condensing units automatic packaging equipment, characterized by: the automatic bagging device comprises an outdoor unit transmission line and a mounting bracket crossing the transmission line, and comprises a photoelectric sensor, a main controller, and an automatic bagging device, an accessory placing device and a boxing device which are sequentially arranged according to the transmission direction of the transmission line;
Automatic bagging apparatus sets gradually inflatable shaft, draws deflector roll, heat-seal bagging apparatus, segmentation device and cover bagging apparatus according to the setting order on self-control bag substrate, the portable setting on the installing support of cover bagging apparatus, cover bagging apparatus includes first support and the montant of setting on first support, connect the transmission shaft on the montant, set up the second support on the transmission shaft, set up the suction nozzle on the second support, the lower part of suction nozzle sets up gas blowing device on the second support.
2. The automatic packing apparatus of an outdoor unit of an air conditioner of claim 1, wherein: the cutting device comprises an SMC pneumatic cutter and a backing plate.
3. The automatic packing apparatus of an outdoor unit of an air conditioner of claim 1, wherein: the self-made bag base material is a double-layer continuous cylindrical bag.
4. the automatic packing apparatus of an outdoor unit of an air conditioner of claim 1, wherein: the heat sealing bag is a three-side bag making machine adopting an ultrasonic high-frequency welding or hot-air knife heat sealing process.
5. The automatic packing apparatus of an outdoor unit of an air conditioner of claim 1, wherein: the traction guide rollers comprise two rows of guide rollers, the rotation directions of the two rows of guide rollers are opposite, and the self-made bag base material is arranged between the two rows of guide rollers and is pulled under the extrusion and rotation driving of the traction guide rollers.
6. The automatic packing apparatus of an outdoor unit of an air conditioner of claim 1, wherein: the accessory placing device is a rotary telescopic manipulator, and the tail end of the manipulator is provided with a hot melt adhesive gun.
7. the automatic packing apparatus of an outdoor unit of an air conditioner of claim 1, wherein: the boxing device comprises a packaging box sleeving mechanism and a foam support putting mechanism which are respectively used for placing a packaging box and a foam support.
8. The automatic packing apparatus of an outdoor unit of an air conditioner of claim 7, wherein: packing box suit mechanism includes first vacuum chuck and the first connecting rod of placing, first connecting rod one end of placing is connected on the installing support, and first vacuum chuck is connected to the first other end of placing the connecting rod, first vacuum chuck is used for adsorbing and placing the packing box.
9. The automatic packing apparatus of an outdoor unit of an air conditioner of claim 7, wherein: the foam support placing mechanism comprises a second vacuum chuck and a second placing connecting rod, one end of the second placing connecting rod is connected to the mounting support, the other end of the second placing connecting rod is connected with the second vacuum chuck, and the second vacuum chuck is used for adsorbing and placing the foam support.
10. The automatic packing apparatus of an outdoor unit of an air conditioner of claim 1, wherein: the infrared receiving device and the alarm are respectively connected with the main controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920557165.7U CN209739414U (en) | 2019-04-22 | 2019-04-22 | Automatic packaging equipment for outdoor unit of air conditioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920557165.7U CN209739414U (en) | 2019-04-22 | 2019-04-22 | Automatic packaging equipment for outdoor unit of air conditioner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209739414U true CN209739414U (en) | 2019-12-06 |
Family
ID=68722116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920557165.7U Expired - Fee Related CN209739414U (en) | 2019-04-22 | 2019-04-22 | Automatic packaging equipment for outdoor unit of air conditioner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209739414U (en) |
-
2019
- 2019-04-22 CN CN201920557165.7U patent/CN209739414U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191206 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |