CN209738301U - Multi-station ultrasonic welding device - Google Patents
Multi-station ultrasonic welding device Download PDFInfo
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- CN209738301U CN209738301U CN201920287297.2U CN201920287297U CN209738301U CN 209738301 U CN209738301 U CN 209738301U CN 201920287297 U CN201920287297 U CN 201920287297U CN 209738301 U CN209738301 U CN 209738301U
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Abstract
The utility model discloses a multi-station ultrasonic welding device, which comprises a turntable and a control console; be provided with a plurality of positioning mechanism on the carousel, carousel outer lane circumference has set gradually feed mechanism, ultrasonic welding machine, detection mechanism and receiving agencies, be equipped with the PLC controller in the control cabinet, wherein: the feeding mechanism comprises a vibrator and a vibrating flow channel; the ultrasonic welding machine comprises a welding seat and a welding head; the detection mechanism comprises a detection camera; the material receiving mechanism comprises a rotary cylinder and a vacuum chuck positioned at the rotary end of the rotary cylinder, the vacuum chuck is connected with the rotary cylinder through a connecting rod, and the vacuum chuck can move between the two positioning mechanisms; the control console is electrically connected with the feeding mechanism, the ultrasonic welding machine, the detection mechanism and the material receiving mechanism. The utility model discloses need not manual operation, greatly reduced workman's intensity of labour, improved welding efficiency.
Description
Technical Field
The utility model belongs to the technical field of ultrasonic welding, especially, relate to a multistation ultrasonic welding device.
Background
thermoplastics are a class of plastics that are plastic at a certain temperature, solidify upon cooling, and are capable of repeating this process. The molecular structure is characterized by linear macromolecular compounds, generally has no active groups, and does not generate linear intermolecular crosslinking when heated. The waste products can be processed into new products after being recovered, and the main products include polyolefins (vinyl, olefin, styrene, acrylate, fluorine-containing olefin, etc.), celluloses, polyether polyesters, aromatic heterocyclic polymers, etc.
Thermoplastic plastic need adopt welding operation to make two plastics butt fusion together usually in the production manufacturing process, and traditional welding methods are ultrasonic bonding, laser welding, hot plate welding, friction weld etc. and these welding methods need the manual work to get material, blowing and operation such as ejection of compact usually, need consume a large amount of manpowers, lead to welding inefficiency easily, have increased the cost.
SUMMERY OF THE UTILITY MODEL
The utility model overcomes prior art's is not enough, provides a multistation ultrasonic welding device, need not manual operation, has greatly reduced workman's intensity of labour, has improved welding efficiency.
in order to achieve the above purpose, the utility model adopts the technical scheme that: a multi-station ultrasonic welding device comprises a rotary table and a control console; be provided with a plurality of positioning mechanism on the carousel, carousel outer lane circumference has set gradually feed mechanism, ultrasonic welding machine, detection mechanism and receiving agencies, be equipped with the PLC controller in the control cabinet, wherein: the feeding mechanism comprises a vibrator and a vibration flow channel, and the outlet end of the vibration flow channel corresponds to the position of one positioning mechanism; the ultrasonic welding machine comprises a welding seat and a welding head, and the welding head corresponds to the positioning mechanism in position; the detection mechanism comprises a detection camera, and the detection camera corresponds to the position of one positioning mechanism; the material receiving mechanism comprises a rotary cylinder and a vacuum chuck positioned at the rotary end of the rotary cylinder, the vacuum chuck is connected with the rotary cylinder through a connecting rod, and the vacuum chuck can move between the two positioning mechanisms; the control console is electrically connected with the feeding mechanism, the ultrasonic welding machine, the detection mechanism and the material receiving mechanism.
The utility model discloses a preferred embodiment still includes the box, be provided with servo motor in the box, the carousel by servo motor drive.
the utility model discloses a preferred embodiment, feed mechanism, ultrasonic bonding machine, detection mechanism, receiving agencies and control cabinet all are located on the box.
The utility model discloses a preferred embodiment, be provided with the substandard product on the box and receive feed bin and non-defective products, the substandard product receive the feed bin with non-defective products receive the feed bin and are located respectively the receiving agencies both sides.
In a preferred embodiment of the present invention, the positioning mechanism includes two symmetrically disposed positioning blocks, and a circular groove is formed between the two positioning blocks.
In a preferred embodiment of the present invention, the console surface is provided with a human-computer interface and a control button, and the human-computer interface and the control button are electrically connected to the PLC controller.
In a preferred embodiment of the present invention, the positioning mechanisms are spaced along the circumference of the rotating disc.
The utility model provides a defect that exists among the background art, the utility model discloses possess following beneficial effect:
The utility model discloses under the mating reaction of carousel, feed mechanism, ultrasonic welding machine, detection mechanism, receiving agencies and control cabinet, realized full-automatic welding to thermoplastic to the thermoplastic who accomplishes the welding filters, has effectually improved thermoplastic's welding efficiency, has reduced workman's intensity of labour simultaneously, has reduced the consumption of human cost.
Drawings
The present invention will be further explained with reference to the drawings and examples;
Fig. 1 is a schematic overall structure diagram of the preferred embodiment of the present invention;
In the figure: 1. a box body; 2. a turntable; 3. a positioning mechanism; 4. a feeding mechanism; 5. ultrasonic welding machine; 6. a detection mechanism; 7. a material receiving mechanism; 8. a console; 9. a defective product receiving bin; 10. and a good product collecting bin.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic drawings and illustrate, by way of illustration only, the basic structure of the invention, and which therefore show only the constituents relevant to the invention.
As shown in fig. 1, a multi-station ultrasonic welding device comprises a turntable 2 and a console 8; be provided with a plurality of positioning mechanism 3 on carousel 2, 2 outer lane circumference of carousel have set gradually feed mechanism 4, ultrasonic welding machine 5, detection mechanism 6 and receiving agencies 7, are equipped with the PLC controller in the control cabinet 8, wherein: the feeding mechanism 4 comprises a vibrator and a vibration flow channel, and the outlet end of the vibration flow channel corresponds to the position of the positioning mechanism 3; the ultrasonic welding machine 5 comprises a welding seat and a welding head, and the welding head corresponds to the positioning mechanism 3 in position; the detection mechanism 6 comprises a detection camera, and the detection camera corresponds to the positioning mechanism 3 in position; the material receiving mechanism 7 comprises a rotary cylinder and a vacuum chuck positioned at the rotary end of the rotary cylinder, the vacuum chuck is connected with the rotary cylinder through a connecting rod, and the vacuum chuck can move between the two positioning mechanisms 3; the control board 8 is electrically connected with the feeding mechanism 4, the ultrasonic welding machine 5, the detecting mechanism 6 and the receiving mechanism 7, when the utility model is used, the surface of the turntable 2 is provided with a plurality of positioning mechanisms 3 which are distributed at intervals, the positioning blocks are adopted to form circular grooves for placing thermoplastic circular plastics, the servo motor in the box body 1 drives the turntable 2 to rotate in four equal parts, the turntable 2 rotates ninety degrees each time to operate the thermoplastic circular plastics in sequence, firstly, the vibrator of the feeding mechanism 4 is positioned at one side of the box body 1, the vibration runner is used for continuously carrying out feeding operation under the action of the vibrator, the thermoplastic circular plastics are enabled to keep a certain frequency to enter the circular grooves, the continuity of feeding is ensured, after the feeding is completed, the turntable 2 drives the positioning blocks which are provided with the thermoplastic circular plastics to reach the lower part of the ultrasonic welding machine 5, at the moment, the ultrasonic welding machine 5 carries out welding operation on the thermoplastic, after the welding operation is finished, the turntable 2 rotates ninety degrees to drive the welded thermoplastic circular plastic to reach the position corresponding to the detection mechanism 6, the detection camera takes pictures of the welded thermoplastic circular plastic for detection, if the welded thermoplastic circular plastic is detected to be defective, the thermoplastic circular plastic is sucked out by the vacuum chuck of the material receiving mechanism 7, the inferior products are put into a inferior product receiving bin 9 under the action of a rotary cylinder, if the inferior products are detected to be good products, the turntable 2 rotates ninety degrees and is sucked out by a vacuum chuck of the receiving mechanism 7, the good products are put into the good product receiving bin 10 under the action of the rotary air cylinder, in the utility model, a PLC controller (with the model of Midamai optimal control MM40MR-700FX-C) is arranged in the control console 8, and the PLC controller realizes the control of the turntable 2, the feeding mechanism 4, the ultrasonic welding machine 5, the detection mechanism 6 and the receiving mechanism 7, thereby ensuring the smooth operation of the welding operation.
further, still include box 1, be provided with servo motor in the box 1, carousel 2 is driven by servo motor.
Specifically, feed mechanism 4, ultrasonic welding machine 5, detection mechanism 6, receiving agencies 7 and control cabinet 8 all are located box 1, and the existence of box 1 plays the supporting role.
Further, be provided with substandard product on the box 1 and receive feed bin 9 and yields 10, substandard product receives feed bin 9 and yields 10 and is located receiving mechanism 7 both sides respectively, guarantees that receiving mechanism 7 can put into substandard product and receives feed bin 9 or yields 10 smoothly with accomplishing welded thermoplasticity circular plastics.
Specifically, the positioning mechanism 3 comprises two symmetrically arranged positioning blocks, a circular groove is formed between the two positioning blocks, and thermoplastic circular plastic can be placed in the circular groove.
furthermore, a human-computer interaction interface and a control button are arranged on the surface of the control console 8, the human-computer interaction interface and the control button are electrically connected with the PLC, and the human-computer interaction interface and the control button are convenient for an operator to operate.
Specifically, positioning mechanism 3 is interval distribution along carousel 2 circumference, and a plurality of positioning mechanism 3 can improve the welding efficiency of the circular plastics of thermoplasticity effectively.
All in all, the utility model discloses under the mating reaction of carousel 2, feed mechanism 4, ultrasonic welding machine 5, detection mechanism 6, receiving agencies 7 and control cabinet 8, realized full-automatic welding to thermoplastic to the thermoplastic that welding was accomplished filters, the effectual welding efficiency that improves thermoplastic has reduced workman's intensity of labour simultaneously, has reduced the consumption of human cost.
in light of the foregoing, it is to be understood that various changes and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (7)
1. A multi-station ultrasonic welding device is characterized by comprising a turntable and a console; be provided with a plurality of positioning mechanism on the carousel, carousel outer lane circumference has set gradually feed mechanism, ultrasonic welding machine, detection mechanism and receiving agencies, be equipped with the PLC controller in the control cabinet, wherein:
The feeding mechanism comprises a vibrator and a vibration flow channel, and the outlet end of the vibration flow channel corresponds to the position of one positioning mechanism;
the ultrasonic welding machine comprises a welding seat and a welding head, and the welding head corresponds to the positioning mechanism in position;
The detection mechanism comprises a detection camera, and the detection camera corresponds to the position of one positioning mechanism;
The material receiving mechanism comprises a rotary cylinder and a vacuum chuck positioned at the rotary end of the rotary cylinder, the vacuum chuck is connected with the rotary cylinder through a connecting rod, and the vacuum chuck can move between the two positioning mechanisms;
The control console is electrically connected with the feeding mechanism, the ultrasonic welding machine, the detection mechanism and the material receiving mechanism.
2. A multi-station ultrasonic welding device according to claim 1, further comprising a box, wherein a servo motor is arranged in the box, and the turntable is driven by the servo motor.
3. The multi-station ultrasonic welding device according to claim 2, wherein the feeding mechanism, the ultrasonic welding machine, the detection mechanism, the material receiving mechanism and the console are all located on the box body.
4. The multi-station ultrasonic welding device according to claim 2, wherein a defective product receiving bin and a non-defective product receiving bin are arranged on the box body, and the defective product receiving bin and the non-defective product receiving bin are respectively located on two sides of the material receiving mechanism.
5. A multi-station ultrasonic welding device according to claim 1, wherein said positioning mechanism comprises two symmetrically arranged positioning blocks, and a circular groove is formed between the two positioning blocks.
6. The multi-station ultrasonic welding device according to claim 1, wherein a human-computer interface and a control button are arranged on the surface of the console, and both the human-computer interface and the control button are electrically connected with the PLC.
7. a multi-station ultrasonic welding apparatus according to claim 1, wherein said positioning means are circumferentially spaced along said turret.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920287297.2U CN209738301U (en) | 2019-03-07 | 2019-03-07 | Multi-station ultrasonic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920287297.2U CN209738301U (en) | 2019-03-07 | 2019-03-07 | Multi-station ultrasonic welding device |
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| Publication Number | Publication Date |
|---|---|
| CN209738301U true CN209738301U (en) | 2019-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920287297.2U Active CN209738301U (en) | 2019-03-07 | 2019-03-07 | Multi-station ultrasonic welding device |
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| CN (1) | CN209738301U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111169757A (en) * | 2020-02-13 | 2020-05-19 | 东莞市固源医疗科技有限公司 | Automatic kit assembling equipment |
| CN112846526A (en) * | 2021-01-12 | 2021-05-28 | 刘晖娜 | Laser scribing machine for processing photovoltaic cell |
| CN114101891A (en) * | 2021-10-25 | 2022-03-01 | 江西高亿科技有限公司 | Umbrella welding device and umbrella manufacturing system |
| CN116100814A (en) * | 2023-04-12 | 2023-05-12 | 佛山市顺德区通昊电器有限公司 | Ultrasonic welding equipment for humidifier production and processing |
-
2019
- 2019-03-07 CN CN201920287297.2U patent/CN209738301U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111169757A (en) * | 2020-02-13 | 2020-05-19 | 东莞市固源医疗科技有限公司 | Automatic kit assembling equipment |
| CN112846526A (en) * | 2021-01-12 | 2021-05-28 | 刘晖娜 | Laser scribing machine for processing photovoltaic cell |
| CN114101891A (en) * | 2021-10-25 | 2022-03-01 | 江西高亿科技有限公司 | Umbrella welding device and umbrella manufacturing system |
| CN116100814A (en) * | 2023-04-12 | 2023-05-12 | 佛山市顺德区通昊电器有限公司 | Ultrasonic welding equipment for humidifier production and processing |
| CN116100814B (en) * | 2023-04-12 | 2023-06-27 | 佛山市顺德区通昊电器有限公司 | Ultrasonic welding equipment for humidifier production and processing |
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