CN209716829U - A kind of device automatically delivering welding for pipeline - Google Patents
A kind of device automatically delivering welding for pipeline Download PDFInfo
- Publication number
- CN209716829U CN209716829U CN201920505018.5U CN201920505018U CN209716829U CN 209716829 U CN209716829 U CN 209716829U CN 201920505018 U CN201920505018 U CN 201920505018U CN 209716829 U CN209716829 U CN 209716829U
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- CN
- China
- Prior art keywords
- protective sleeve
- pedestal
- gear
- pipeline
- fixed ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
A kind of device automatically delivering welding for pipeline, including pedestal；Longitudinal scale is provided at left and right sides of pedestal；Variable frequency motor, transmission device and rotating device are disposed between two longitudinal scales；Transmission device includes angular meshing gear and transmission shaft；Angular meshing gear is driven by transmission shaft to be rotated around horizontal axis；Rotating device includes protective sleeve, horizontal conveyor gear and fixed ring；Protective sleeve is fixed on the base, and the hole across angular meshing gear is equipped on the side wall of protective sleeve；Horizontal conveyor gear is located in protective sleeve, engages connection with angular meshing gear；Horizontal conveyor gear is driven by angular meshing gear to be rotated around vertical pivot；Fixed ring is connected at the top of protective sleeve；Flexible card tooth is equipped on the side wall of fixed ring.The utility model solves traditional heavy caliber standpipe can not realize that automatic welding, mechanization degree are limited the technical problem low with mechanization utilization rate by place in small space.
Description
Technical field
The utility model relates to building engineering construction field, especially a kind of device that welding is automatically delivered for pipeline.
Background technique
During construction industry and other comprehensive project developments, in order to realize the use function area and drop that increase building
Low construction cost, in the building design stage usually usable floor area in multiple pressure contracting functional apparatus room as far as possible, thus to mention
High higher flooring usable floor area.Using this means to keep various pipes standpipe well control area smaller and smaller.And now
Floor design is more and more abundant using function, and the fluid caliber for conveying energy is increasing, and system is also more and more, diameter
Often occur for 600-800mm seamless steel pipe, so that huge pipeline be made to cause the conflicting of installation and space, and this
One contradiction has become a bottleneck of super high-rise building installation and civil construction when building.Traditional pipeline construction is in superelevation
The mode that is usually taken of layer building pipe installation be transported to each layer respectively using tower crane, then be transported into pipe well carry out installation and
Welding.Lifting machine and personnel transport this construction method and welding machine occupies a large amount of time and cost there is using,
Transporting big-diameter pipeline has biggish security risk in Super High position simultaneously, and welding personnel need to overcome pipe during the installation process
Road cannot carry out mobile operation in narrow space, and very big challenge is brought to welding personnel and construction quality.Therefore such as
What, which improves the these problems such as pipeline transportation, welding quality, welding efficiency, is just particularly important.Traditional standpipe well flip chip technology
Effective solution approach is proposed in terms of solving Pipe installing and improving safety of workers and solution pipeline transportation, it is effective to improve
Pipeline transportation efficiency and reduce lifting risk and improve lifting efficiency, but its still there is welding efficiencies in terms of welding
Low, by the horizontal restricted problem of welder, mechanization degree use is limited the problems such as utilization rate is low by place.
Utility model content
The purpose of the utility model is to provide a kind of devices that welding is automatically delivered for pipeline, to solve traditional big mouth
Diameter standpipe can not realize that automatic welding, mechanization degree are limited the skill low with mechanization utilization rate by place in small space
Art problem.
To achieve the above object, the utility model adopts the following technical solution.
A kind of device automatically delivering welding for pipeline, includes pedestal；Close end is leaned in the left and right sides of the pedestal
Longitudinal scale is respectively arranged at position；Between two longitudinal scales, transversely it is disposed with variable frequency motor, transmission
Device and rotating device；The variable frequency motor is fixedly connected on pedestal；The transmission device includes angular engaging tooth
Take turns and be connected to the transmission shaft between variable frequency motor and angular meshing gear；The angular meshing gear is driven by transmission shaft
It is rotated around horizontal axis；The rotating device includes protective sleeve, horizontal conveyor gear and fixed ring；The protective sleeve is fixed to be connected
It connects on pedestal, and on the side wall of protective sleeve, is equipped with the hole across angular meshing gear close to transmission shaft side；Institute
It states horizontal conveyor gear to be arranged in protective sleeve, and engages connection between angular meshing gear；In horizontal conveyor gear
Bottom is provided with ball, and horizontal conveyor gear is driven by angular meshing gear and rotated around vertical pivot；The fixed ring is fixedly connected
At the top of protective sleeve, and the vertical pivot of fixed ring and the vertical pivot of horizontal conveyor gear are coaxial；On the side wall of fixed ring, edge
The circumferentially spaced-apart flexible card tooth being equipped with to fixed pipe well vertical pipe；Wherein, each flexible card tooth is horizontally disposed.
Preferably, connecting hole is arranged at intervals on the pedestal；It is correspondingly connected in connecting hole to leveling base
Level fixed mandril.
Preferably, the bottom of the pedestal is provided with self-locking idler wheel.
Preferably, the transmission shaft includes Left Drive shaft part, right propeller section and by Left Drive shaft part and right transmission
The shaft coupling that shaft part is detachably connected.
Preferably, lateral scale is provided on the pedestal, along the front side edge and/or back side edge of pedestal.
Preferably, the fixed ring is connected to the top of protective sleeve by fastening nut.
Preferably, on the side wall of the fixed ring, circumferentially spaced to be provided with threaded hole；The flexible card tooth is equipped with spiral shell
The horizon bar of line；The flexible card tooth is adjustable to be connected in threaded hole.
The utility model has the characteristics that and beneficial effect compared with prior art.
1, a kind of device for automatically delivering welding for pipeline of the utility model efficiently solves standpipe well and is flip-chip mounted
The work efficiency of technique is low and small space in the problem of cannot achieve standpipe automatic welding, improve mechanization and welding quality water
It is flat, effectively increase welding efficiency and welding quality.
2, the utility model uses the pedestal with rotating device and transmission device by servo motor transmission, can drive most
Major diameter 600mm seamless steel pipe length is 60 meters accumulative, realizes that standpipe well vertical pipe rotates in place, can be cooperated by this device
Automatic welder realizes heavy caliber standpipe nozzle original place butt welding, and place can not be reached or use by solving manpower in small space
The problem of glass-reflected is welded effectively reduces the enforcement difficulty of human weld, substantially to welding personnel requirement level
Degree declines, and being down to by original skilled welder need to only carry out can be operated by simple training personnel, while by one group 7 when original installation
People implements to be down to 3 people.In addition, by using the device that automatically delivers welding for pipeline greatly reduce to lifting equipment according to
Rely and reduce the frequency of high-altitude transport, to reduce the danger that operator faces side operation and upper air installing indirectly.
3, reduce Pipe installing using the device for automatically delivering welding for pipeline in the utility model and civil engineering is applied
The delivery of work cross facet influences, can be real by the utility model particularly with floor is poured after can just pouring after former pipe laying
Existing floor pours in advance, reduces later period civil engineering and pours the process of build floor and improve personnel placement, realizes that similar projects shift to an earlier date
2/3 constructing aims.
4, the welding efficiency of standpipe well vertical pipe is improved by utility model device, realizes Automation of Welding
Leap and realizes the promotion of quality and efficiency quality, reaches welding quantity and promote 3 times or so, it can be achieved that 24H is welded.
Detailed description of the invention
The utility model is described in more detail with reference to the accompanying drawing.
Fig. 1 is the schematic perspective view of the device that welding is automatically delivered for pipeline of the utility model.
Fig. 2 is the planar structure schematic diagram of the device that welding is automatically delivered for pipeline of the utility model.
Fig. 3 is the vertical cross section structural schematic diagram of the device that welding is automatically delivered for pipeline of the utility model.
Fig. 4 is the bottom substance schematic diagram of horizontal conveyor gear in the utility model.
Fig. 5 is the horizontal section structural schematic diagram of fixed ring in the utility model.
Appended drawing reference: 1- pedestal, 2- transmission shaft, 2.1- Left Drive shaft part, the right propeller section of 2.2-, 2.3- shaft coupling
The angular meshing gear of device, 3-, 4- flexible card tooth, 5- fastening nut, 6- variable frequency motor, the longitudinal direction 7- scale, 8- tune
Flat fixed mandril, 9- protective sleeve, 10- transverse direction scale, 11- horizontal conveyor gear, 12- fixed ring, 13- ball, 14-
Self-locking idler wheel, 15- connecting hole, 16- threaded hole, 17- shield.
Specific embodiment
As shown in Figs. 1-5, this device that welding is automatically delivered for pipeline, with standpipe well vertical pipe construction upside-down mounting skill
Art is used cooperatively, and includes pedestal 1；The left and right sides of the pedestal 1 is respectively arranged with longitudinal scale 7 at end position；
Between two longitudinal scales 7, transversely it is disposed with variable frequency motor 6, transmission device and rotating device；The frequency conversion
Servo motor 6 is fixedly connected on pedestal 1, has the function of frequency control；The transmission device includes angular 3 He of meshing gear
The transmission shaft 2 being connected between variable frequency motor 6 and angular meshing gear 3；The angular meshing gear 3 is by 2 band of transmission shaft
It is dynamic to be rotated around horizontal axis；The rotating device includes protective sleeve 9, horizontal conveyor gear 11 and fixed ring 12；The protective jacket
Cylinder 9 is fixedly connected on pedestal 1, and on the side wall of protective sleeve 9, is equipped with close to 2 side of transmission shaft across angular engagement
The hole of gear 3；The horizontal conveyor gear 11 is arranged in protective sleeve 9, and the company of engagement between angular meshing gear 3
It connects；The bottom of horizontal conveyor gear 11 is provided with ball 13, and horizontal conveyor gear 11 is driven by angular meshing gear 3 around perpendicular
Axis rotation；The fixed ring 12 is fixedly connected on the top of protective sleeve 9, and the vertical pivot of fixed ring 12 and horizontal conveyor gear
11 vertical pivot is coaxial；On the side wall of fixed ring 12, the circumferentially spaced flexible card tooth being equipped with to fixed pipe well vertical pipe
4；Wherein, each flexible card tooth 4 is horizontally disposed.
In the present embodiment, the variable frequency motor 6 is connect with equipment control electric part, which controls electric part
To the frequency control of servo motor, includes frequency converter and distribution box, control electric part Observable rotation speed using equipment
And the parameter functions such as voltage and current.
In the present embodiment, connecting hole 15 is arranged at intervals on the pedestal 1；It has been correspondingly connected in connecting hole 15 to adjust
The leveling fixed mandril 8 of flat bed 1.
In the present embodiment, the pedestal 1 is made by Q235 steel plate.
In the present embodiment, the bottom of the pedestal 1 is provided with self-locking idler wheel 14, when this automatically delivers welding for pipeline
After device is finished, using the transfer of self-locking idler wheel 14, this is used for the device that pipeline automatically delivers welding.
In the present embodiment, the transmission shaft 2 includes Left Drive shaft part 2.1, right propeller section 2.2 and by left drive shaft
The shaft coupling 2.3 that section 2.1 is detachably connected with right propeller section 2.2, shaft coupling 2.3 are attached repairing easy to disassemble.
In the present embodiment, the variable frequency motor 6 drives angular meshing gear 3 vertical around its horizontal axis by transmission shaft 2
Rotation, angular meshing gear 3 engage connection with horizontal conveyor gear 11, and horizontal conveyor gear 11 is driven to revolve around vertical pivot level
Turn.
In the present embodiment, the outside mask on the pedestal 1, positioned at shaft coupling 2.3 is equipped with shield 17, to protect shaft coupling
Device 2.3.
In the present embodiment, lateral scale 10 is provided on the pedestal 1, along the front side edge and/or back side edge of pedestal 1.
In the present embodiment, the fixed ring 12 is connected to the top of protective sleeve 9 by fastening nut 5.
In the present embodiment, on the side wall of the fixed ring 12, circumferentially spaced it is provided with threaded hole 16；The flexible card tooth
4 be to set threaded horizon bar；The flexible card tooth 4 is adjustable to be connected in threaded hole 16, and flexible card tooth 4 is along fixed ring 12
Diametrical direction it is adjustable.
The application method of this device that welding is automatically delivered for pipeline, including steps are as follows.
Step 1 is punched in advance on the ground, at corresponding leveling 8 position of fixed mandril.
Step 2, assembling automatically deliver the device of welding for pipeline.
Mounting seat 1: step 3 by 7 viewing distance of lateral scale 10 and longitudinal scale, and fastens leveling fixed mandril
8, the device for being used for pipeline and automatically delivering welding is fixed on the ground.
Step 4 installs pipe well vertical pipe: pipe well vertical pipe is plugged in fixed ring 12, and adjusts flexible card tooth
4 pairs of pipe well vertical pipes are fixed.
Step 5 opens variable frequency motor 6, is adjusted to corresponding rotation speed by the speed of automatic welding.
Step 6, cooperation automatic welding are welded, and are unclamped flexible card tooth 4 after the completion, are promoted pipe well vertical pipe.
In the present embodiment, the specific method for the device that assembling automatically delivers welding for pipeline in step 2 is.
Step 1, protective sleeve 9 is fixedly connected on pedestal 1, corresponding position.
Step 2, horizontal conveyor gear 11 is placed in protective sleeve 9.
Step 3, variable frequency motor 6 is mounted on pedestal 1, corresponding position.
Step 4, transmission shaft 2 and angular meshing gear 3 are sequentially connected.
Step 5, angular meshing gear 3 is passed through from the hole of protective sleeve 9, and is engaged with horizontal conveyor gear 11
Connection.
Step 6, fixed ring 12 is mounted on to the top of protective sleeve 9, is so far installed.
It is vertical adjustable that fixed mandril 8 is leveled in the present embodiment, in step 3, is provided in the lower part for leveling fixed mandril 8
Screw thread；The lower thread of the leveling fixed mandril 8 is connected in the hole beaten in step 1.
Above-described embodiment is not the exhaustion of specific embodiment, can also there is other embodiments, and above-described embodiment purpose exists
In illustrating the utility model, rather than the protection scope of the utility model is limited, it is all from the utility model simple change
Using all falling in the protection scope of the utility model.
Claims (7)
1. a kind of device for automatically delivering welding for pipeline includes pedestal (1)；It is characterized by: a left side for the pedestal (1)
Right two sides are respectively arranged with longitudinal scale (7) at end position；Between two longitudinal scales (7), transversely successively set
It is equipped with variable frequency motor (6), transmission device and rotating device；The variable frequency motor (6) is fixedly connected on pedestal (1)
On；The transmission device includes angular meshing gear (3) and is connected to variable frequency motor (6) and angular meshing gear (3)
Between transmission shaft (2)；The angular meshing gear (3) is driven by transmission shaft (2) to rotate around horizontal axis；The rotating device includes
There are protective sleeve (9), horizontal conveyor gear (11) and fixed ring (12)；The protective sleeve (9) is fixedly connected on pedestal (1)
On, and on the side wall of protective sleeve (9), the hole across angular meshing gear (3) is equipped with close to transmission shaft (2) side；
Horizontal conveyor gear (11) setting engages connection in protective sleeve (9), and between angular meshing gear (3)；In water
The flat pass bottom of moving gear (11) is provided with ball (13), and horizontal conveyor gear (11) by angular meshing gear (3) drive around
Vertical pivot rotation；The fixed ring (12) is fixedly connected on the top of protective sleeve (9), and the vertical pivot of fixed ring (12) and level
The vertical pivot of transmission gear (11) is coaxial；On the side wall of fixed ring (12), circumferentially spaced it is equipped with to fixed pipe well vertical tube
The flexible card tooth (4) in road；Wherein, each flexible card tooth (4) are horizontally disposed.
2. the device according to claim 1 for automatically delivering welding for pipeline, it is characterised in that: on the pedestal (1)
It is arranged at intervals with connecting hole (15)；The leveling fixed mandril to leveling base (1) is correspondingly connected in connecting hole (15)
(8).
3. the device according to claim 1 for automatically delivering welding for pipeline, it is characterised in that: the pedestal (1)
Bottom is provided with self-locking idler wheel (14).
4. the device according to claim 1 for automatically delivering welding for pipeline, it is characterised in that: the transmission shaft (2)
It include Left Drive shaft part (2.1), right propeller section (2.2) and can by Left Drive shaft part (2.1) and right propeller section (2.2)
The shaft coupling (2.3) of dismantling connection.
5. the device according to claim 1 for automatically delivering welding for pipeline, it is characterised in that: on the pedestal (1),
The front side edge and/or back side edge of pedestal (1) are provided with lateral scale (10).
6. the device according to claim 1 for automatically delivering welding for pipeline, it is characterised in that: the fixed ring (12)
The top of protective sleeve (9) is connected to by fastening nut (5).
7. the device according to claim 6 for automatically delivering welding for pipeline, it is characterised in that: the fixed ring (12)
Side wall on, circumferentially spaced be provided with threaded hole (16)；The flexible card tooth (4) is to set threaded horizon bar；It is described to stretch
Contracting card tooth (4) is adjustable to be connected in threaded hole (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920505018.5U CN209716829U (en) | 2019-04-15 | 2019-04-15 | A kind of device automatically delivering welding for pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920505018.5U CN209716829U (en) | 2019-04-15 | 2019-04-15 | A kind of device automatically delivering welding for pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209716829U true CN209716829U (en) | 2019-12-03 |
Family
ID=68691407
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920505018.5U Expired - Fee Related CN209716829U (en) | 2019-04-15 | 2019-04-15 | A kind of device automatically delivering welding for pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209716829U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967959A (en) * | 2019-04-15 | 2019-07-05 | 中建二局安装工程有限公司 | A kind of standpipe well vertical pipe automatically delivers welding rotating device and its application method |
-
2019
- 2019-04-15 CN CN201920505018.5U patent/CN209716829U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967959A (en) * | 2019-04-15 | 2019-07-05 | 中建二局安装工程有限公司 | A kind of standpipe well vertical pipe automatically delivers welding rotating device and its application method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191203 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |