CN209697863U - The automatic production line of piece needle assemblies - Google Patents
The automatic production line of piece needle assemblies Download PDFInfo
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- CN209697863U CN209697863U CN201920483800.1U CN201920483800U CN209697863U CN 209697863 U CN209697863 U CN 209697863U CN 201920483800 U CN201920483800 U CN 201920483800U CN 209697863 U CN209697863 U CN 209697863U
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- needle
- material strip
- pin shaft
- mold base
- production line
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Abstract
The utility model discloses the automatic production lines of a kind of needle assemblies, including vibrating disk, pin shaft conveying mechanism, Pian Zhen web feed mechanism, stamping die and mold base, stamping die and mold base are all fixed on punching machine, pin shaft conveying mechanism is located at the downstream that the downstream of vibrating disk, Pian Zhen web feed mechanism, stamping die and mold base are all located at pin shaft conveying mechanism, mold base is located at the lower section of stamping die, and piece needle material strip is equipped between stamping die and mold base.The utility model effectively improves production efficiency, reduces production cost, avoids traditional manual operation not in place, so as to cause the damage of mold, effectively reduce the maintenance cost of equipment, improve the quality of product.
Description
Technical field
The utility model belongs to endoscope living body sample of tissue equipment manufacturing technology field, more particularly to a kind of needle group
The automatic production line of part.
Background technique
In recent years at present, in clinical medicine inspection, endoscopy has been obtained extensively as a kind of aided diagnosis method
General application.Biopsy forceps is that endoscopy takes the indispensable tool of pathology sample, biopsy forceps be for acquire upper and lower alimentary canal,
The tool of living tissue sample in respiratory tract, urinary system and female reproductive system is carried out to certain diseased region in patient body
When inspection, biopsy forceps can be protruded into vivo by endoscope channel, clamp pathological tissues.It is sampled by endoscope, Micro trauma, pain
It is bitter small, so endoscopy is a kind of well received diagnostic method.
The technique of the piece needle assemblies of traditional manufacture biopsy forceps is manual production technique, and operator is by hand by piece needle tweezer
Son is put into punching machine jig, and then pin shaft is put into jig by tweezers again, is finally controlled punching machine for pin shaft and is riveted on piece needle,
It is assembled by this method, so that the safety of operator cannot ensure, and the efficiency of piece needle assemblies is lower, for
Speed of production is only 1000pcs/ hours for skilled operative employee, secondly in the actual operation process, operator often occurs
Piece needle and pin shaft are not in place and lead to scrap of the product and burn failure by member, to considerably increase production cost.
Utility model content
The utility model effectively mentions mainly solving the technical problems that provide the automatic production line of a kind of needle assemblies
High efficiency reduces production cost, avoids traditional manual operation not in place, so as to cause the damage of mold, effectively reduce
The maintenance cost of equipment, improves the quality of product.
In order to solve the above technical problems, the technical solution that the utility model uses is: a kind of needle assemblies it is automatic
Metaplasia producing line, including vibrating disk, pin shaft conveying mechanism, Pian Zhen web feed mechanism, stamping die and mold base, the punching press
Mold and mold base are all fixed on punching machine, and the pin shaft conveying mechanism is located at the downstream of the vibrating disk, described needle material strip
Conveying mechanism, the stamping die and the mold base are all located at the downstream of the pin shaft conveying mechanism, the mold base
Positioned at the lower section of the stamping die, described needle material strip is between the stamping die and the mold base, the punching
Piece needle material strip is equipped between compression mould and the mold base;
The stamping die is equipped with riveted joint and blanking die, and the riveted joint is located under the pin shaft conveying mechanism
Trip, the blanking die are located at the downstream of the riveted joint;
It further include controller, the vibrating disk, the pin shaft conveying mechanism and the punching machine are all electrically connected with the controller
It connects.
It further says, the pin shaft conveying mechanism includes linear vibrator and the delivery track for feeding channel, institute
It states linear vibrator and is fixed on the delivery track, one end of the delivery track is connect with the vibrating disk, the conveyor track
The other end in road is located at the top of described needle material strip.
It further says, described needle material strip includes piece needle and carrying belt, several described needle is along described needle material
The length direction of band is evenly spaced on, and the length direction of described needle is parallel to the width direction of described needle material strip, institute
It states and is equipped with gap between the two sides and carrying belt of piece needle, described needle is opposite to each other in needle point on one side for protrusion on the outside of piece needle
Arc side, and the arc side and the carrying band connection;
It further says, described needle set has pin hole so that pin shaft is riveted on described needle.
It further says, the diameter of the riveted joint is equal to the diameter of pin shaft, and the diameter of the pin shaft is 0.42mm.
Further say, the blanking die is arc blanking die, and the arc side of its shape and piece needle match so that
Described needle falls off from carrying belt.
It further says, the mold base is equipped with blanking port, and the blanking port runs through the upper following table of the mold base
Face, the blanking port are located at the lower section of the blanking die and described needle material strip.
It further says, the conveying direction of piece needle material strip is defined as front, the mold base is equipped with and piece needle material strip
The material strip track to match, and the material strip track is arranged along front-rear direction.
It further says, Pian Zhen web feed mechanism includes the described needle material strip movement of described needle material strip and driving
Punch press feeder, the punch press feeder is located at the downstream of the stamping die, the punch press feeder and the controller
Electrical connection.
The beneficial effects of the utility model at least have the following:
The utility model includes vibrating disk, pin shaft conveying mechanism, piece needle material strip, stamping die and mold base, passes through vibration
Moving plate uniformly arranges pin shaft, and the designated position of stamping die is delivered to by pin shaft conveying mechanism, starts punching machine, riveting
Head makes pin shaft be riveted on piece needle material strip, finally passes through the arc side of blanking die stamping needle, makes piece needle assemblies from mold base
Blanking port is fallen, to make the production efficiency of piece needle assemblies reach 10000pcs/ hours, compared to traditional manual production work
Skill, production efficiency improve 10 times, greatly reduce production cost, more preferably high-precision automated production avoids traditional
Manual operation is not in place, so as to cause the damage of mold, effectively reduces the maintenance cost of equipment, improves the quality of product;
The piece needle material strip of the utility model includes piece needle and carrying belt, between being equipped between the two sides and carrying belt of piece needle
Gap, piece needle is opposite to each other the arc side raised to piece needle outside in needle point on one side, and arc side and carrying band connection, by consolidating piece needle
It is carried out due to the automation on carrying belt, guaranteeing following process;
The blanking die of the utility model is arc blanking die, and its shape and the arc side of piece needle match so that piece needle
Automatically it separates and falls with carrying belt, substantially increase production efficiency, since arc side is by punch forming, keep the arc side of piece needle smooth
Impulse- free robustness is processed without the later period, greatly reduces production cost while improving quality.
Detailed description of the invention
Fig. 1 is one of structural schematic diagram of the utility model (vertical view);
Fig. 2 is the second structural representation (main view) of the utility model;
Fig. 3 is the structural schematic diagram of the piece needle material strip of the utility model;
Fig. 4 is the enlarged drawing at the A of Fig. 2 of the utility model;
Each section label is as follows in attached drawing:
Vibrating disk 1, pin shaft conveying mechanism 2, linear vibrator 21, delivery track 22, piece needle material strip 3, piece needle 31, arc side
311, pin hole 312, carrying belt 32, gap 33, stamping die 4, mold base 5, blanking port 51, material strip track 52,6 and of riveted joint
Blanking die 7.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model
It can be easier to be readily appreciated by one skilled in the art with feature, to make the protection scope of the utility model apparent clear
Define.
Embodiment: the automatic production line of a kind of needle assemblies, as Figure 1-Figure 4, including the conveying of vibrating disk 1, pin shaft
Mechanism 2, Pian Zhen web feed mechanism, stamping die 4 and mold base 5, the stamping die 4 and mold base 5 are all fixed on
Punching machine, the pin shaft conveying mechanism 2 are located at the downstream of the vibrating disk 1, Pian Zhen web feed mechanism, the stamping die
All it is located at the downstream of the pin shaft conveying mechanism 2 with the mold base, the mold base 5 is located at the stamping die 4
Lower section is equipped with piece needle material strip 3 between the stamping die and the mold base;
The stamping die 4 is equipped with riveted joint 6 and blanking die 7, and the riveted joint 6 is located at the pin shaft conveying mechanism 2
Downstream, the blanking die 7 is located at the downstream of the riveted joint 6;
It further include controller, the vibrating disk 1, the pin shaft conveying mechanism 2 and the punching machine are all electric with the controller
Connection.
The pin shaft conveying mechanism 2 includes linear vibrator 21 and the delivery track 22 for feeding channel, the straight line
Vibrator 21 is fixed on the delivery track 22, and one end of the delivery track 22 is connect with the vibrating disk 1, the conveyor track
The other end in road 22 is located at the top of described needle material strip 3.
Described needle material strip 3 includes piece needle 31 and carrying belt 32, several described needle 31 is along described needle material strip 3
Length direction is evenly spaced on, and the length direction of described needle 31 is parallel to the width direction of described needle material strip 3, described
Gap 33 is equipped between the two sides and carrying belt 32 of piece needle 31, described needle 31 is opposite to each other in needle point on one side for outside piece needle 31
The arc side 311 of side protrusion, and the arc side 311 is connect with the carrying belt 32;
Described needle 31 has pin hole 312 so that pin shaft is riveted on described needle 31.
The diameter of the riveted joint 6 is equal to the diameter of pin shaft, and the diameter of the pin shaft is 0.42mm.
The blanking die 7 is arc blanking die, and its shape and the arc side 311 of piece needle 31 match so that described
Needle 31 falls off from carrying belt 32.
The mold base 5 is equipped with blanking port 51, and the blanking port 51 runs through the upper and lower surface of the mold base 5, institute
State the lower section that blanking port 51 is located at the blanking die 7 and described needle material strip 3.
The conveying direction of piece needle material strip 3 is defined as front, the mold base 5, which is equipped with, to match with piece needle material strip 3
Material strip track 52, and the material strip track 52 is arranged along front-rear direction.
Pian Zhen web feed mechanism includes the punching machine feeding of described needle material strip and driving described needle material strip movement
Machine, the punch press feeder are located at the downstream of the stamping die 4, and the punch press feeder is electrically connected with the controller.
The working principle of the utility model is as follows: piece needle material strip is put into after material strip track and is sent by punching machine by the utility model
Material machine drives its movement, and pin shaft is put into vibrating disk, and pin shaft is conveyed after uniformly being arranged by vibrating disk by pin shaft conveying mechanism
To the designated position of stamping die, riveted joint makes pin shaft be riveted on piece needle material strip, finally passes through the arc of blanking die stamping needle
Side falls piece needle assemblies from the blanking port of mold base, so that it is small so that the production efficiency of piece needle assemblies is reached 10000pcs/
When, compared to traditional manual production technique, production efficiency improves 10 times, and more preferably high-precision automated production avoids
Traditional manual operation is not in place, so as to cause the damage of mold, effectively reduces the maintenance cost of equipment, improves product
Quality.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Equivalent structure transformation made based on the specification and figures of the utility model, it is relevant to be applied directly or indirectly in other
Technical field is also included in the patent protection scope of the utility model.
Claims (9)
1. the automatic production line of a kind of needle assemblies, it is characterised in that: including vibrating disk (1), pin shaft conveying mechanism (2), piece
Needle web feed mechanism, stamping die (4) and mold base (5), the stamping die and mold base are all fixed on punching machine, institute
State downstream, Pian Zhen web feed mechanism, the stamping die and the mould that pin shaft conveying mechanism is located at the vibrating disk
Tool pedestal is all located at the downstream of the pin shaft conveying mechanism, and the mold base is located at the lower section of the stamping die, the punching
Piece needle material strip (3) is equipped between compression mould and the mold base;
The stamping die is equipped with riveted joint (6) and blanking die (7), and the riveted joint is located under the pin shaft conveying mechanism
Trip, the blanking die are located at the downstream of the riveted joint;
It further include controller, the vibrating disk, the pin shaft conveying mechanism and the punching machine are all electrically connected with the controller.
2. the automatic production line of according to claim 1 needle assemblies, it is characterised in that: the pin shaft conveying mechanism packet
Linear vibrator (21) and the delivery track (22) for feeding channel are included, the linear vibrator is fixed on the conveyor track
Road, one end of the delivery track are connect with the vibrating disk, and the other end of the delivery track is located at described needle material strip
Top.
3. the automatic production line of according to claim 1 needle assemblies, it is characterised in that: described needle material strip includes piece
Needle (31) and carrying belt (32), several described needle is evenly spaced on along the length direction of described needle material strip, and institute
The length direction for stating piece needle is parallel to the width direction of described needle material strip, is equipped between the two sides and carrying belt of described needle
Gap (33), described needle opposite to each other in needle point on one side for the arc side (311) of protrusion on the outside of piece needle, and the arc side with it is described
Carry band connection.
4. the automatic production line of according to claim 3 needle assemblies, it is characterised in that: described needle set has pin hole
(312) so that pin shaft is riveted on described needle.
5. the automatic production line of according to claim 1 needle assemblies, it is characterised in that: the diameter etc. of the riveted joint
In the diameter of pin shaft, the diameter of the pin shaft is 0.42mm.
6. the automatic production line of according to claim 3 needle assemblies, it is characterised in that: the blanking die is arc
Blanking die, and its shape and the arc side of piece needle match so that described needle falls off from carrying belt.
7. the automatic production line of according to claim 1 needle assemblies, it is characterised in that: the mold base is equipped with and falls
Material mouth (51), the blanking port run through the upper and lower surface of the mold base, and the blanking port is located at the blanking die and institute
State the lower section of piece needle material strip.
8. the automatic production line of according to claim 1 needle assemblies, it is characterised in that: by the conveying side of piece needle material strip
To front is defined as, the mold base is equipped with the material strip track (52) to match with piece needle material strip, and material strip track edge
Front-rear direction setting.
9. the automatic production line of according to claim 1 needle assemblies, it is characterised in that: described needle web feed machine
Structure includes the punch press feeder of described needle material strip and driving described needle material strip movement, and the punch press feeder is located at the punching
The downstream of compression mould, the punch press feeder are electrically connected with the controller.
Priority Applications (1)
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CN201920483800.1U CN209697863U (en) | 2019-04-11 | 2019-04-11 | The automatic production line of piece needle assemblies |
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CN201920483800.1U CN209697863U (en) | 2019-04-11 | 2019-04-11 | The automatic production line of piece needle assemblies |
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CN209697863U true CN209697863U (en) | 2019-11-29 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110026489A (en) * | 2019-04-11 | 2019-07-19 | 苏州聚生精密冲件有限公司 | The automatic production line of piece needle assemblies |
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2019
- 2019-04-11 CN CN201920483800.1U patent/CN209697863U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110026489A (en) * | 2019-04-11 | 2019-07-19 | 苏州聚生精密冲件有限公司 | The automatic production line of piece needle assemblies |
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