CN209691864U - A kind of assembly line mould group for battery assembly equipment - Google Patents
A kind of assembly line mould group for battery assembly equipment Download PDFInfo
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- CN209691864U CN209691864U CN201822243616.8U CN201822243616U CN209691864U CN 209691864 U CN209691864 U CN 209691864U CN 201822243616 U CN201822243616 U CN 201822243616U CN 209691864 U CN209691864 U CN 209691864U
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- assembly line
- mould group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a kind of assembly line mould groups for battery assembly equipment, are used for battery assembly equipment, and the assembly line mould group includes upper layer assembly line and lower layer's assembly line, and the upper layer assembly line is equipped with detection station, attachment station, pressure maintaining test station；The upper layer assembly line and lower layer's assembly line include assembly line motor, assembly line main wheel, assembly line from wheel, and the assembly line motor is connected with assembly line main wheel；The assembly line main wheel is connected with assembly line from wheel by assembly line chain, is set to assembly line from the carrier transmission equipped with mobile phone frame on the assembly line belt on wheel for driving.Battery assembly automation degree of equipment using the assembly line mould group of the utility model is high, and work efficiency is high, and accuracy is high, and good product consistency reduces production cost.
Description
Technical field
The utility model relates to a kind of assembly line mould groups for battery assembly equipment.
Background technique
Traditional battery assembly is that battery of mobile phone is fitted into mobile phone frame by operator, and assembling is finished and also to be carried out again
Artificial to be electrically connected test, in enterprise's volume production, this mode labor intensity of workers is big, and working efficiency is low, has in the prior art
Mechanization is also that simply mobile phone frame is fitted into jig instead of manual, three-dimensional mould group control manipulator clamping battery dress
Enter into mobile phone frame, although being compared to the labor intensity for manually reducing worker entirely, improves work efficiency, accuracy
Still not enough, homogeneity of product or very poor, production cost is also relatively high.
Therefore, for above situation, how to develop a kind of battery assembly equipment and become as project urgently to be solved instantly,
The utility model is mainly for the assembly line mould group in the battery assembly equipment.
Summary of the invention
In view of the deficienciess of the prior art, the purpose of this utility model is that provide one kind installs for battery pack
Standby assembly line mould group is used for battery assembly equipment.
To achieve the goals above, the technical solution adopted in the utility model is such that a kind of for battery pack installing
Standby assembly line mould group, is used for battery assembly equipment, and the battery assembly equipment includes rack and the machine that is set in rack
Case, assembly platform, the assembly platform are set on cabinet；It include battery automatic charging module, flowing water on the assembly platform
Waste discharge mould group is tested in line mould group, foreign bodies detection module, battery automatic attaching mould group, pressure maintaining, and the assembly line mould group includes upper layer
Assembly line and lower layer's assembly line, the upper layer assembly line are equipped with detection station, attachment station, pressure maintaining test station；The upper layer
Assembly line and lower layer's assembly line include assembly line motor, assembly line main wheel, assembly line from wheel, the assembly line motor and flowing water
Line main wheel is connected；The assembly line main wheel is connected with assembly line from wheel by assembly line chain, is set to stream for driving
Waterline is transmitted from the carrier equipped with mobile phone frame on the assembly line belt on wheel.
As a preferred embodiment, the detection station, attachment station, pressure maintaining test station following position directly are equipped with resistance
Retaining device.
As a preferred embodiment, the two sides of the assembly line mould group are additionally provided with elevator.
As a preferred embodiment, detection sensor is provided on the detection station.
As a preferred embodiment, attachment sensor is provided on the attachment station.
As a preferred embodiment, pressure maintaining test sensor is provided in the pressure maintaining test station.
Compared with prior art, the utility model has the beneficial effects that the battery of the assembly line mould group using the utility model
It is high to assemble automation degree of equipment, work efficiency is high, and accuracy is high, and good product consistency reduces production cost.
Detailed description of the invention
Fig. 1 is the complete machine positive structure schematic of battery assembly equipment in the utility model；
Fig. 2 is structural schematic diagram behind the complete machine of battery assembly equipment in the utility model；
Fig. 3 is the schematic diagram of internal structure of battery assembly equipment in the utility model；
Fig. 4 is the structural schematic diagram of battery automatic charging module in the utility model；
Fig. 5 is the structural schematic diagram of assembly line mould group in the utility model；
Fig. 6 is a kind of structural schematic diagram of foreign bodies detection module in the utility model；
Fig. 7 is another structural schematic diagram of foreign bodies detection module in the utility model；
Fig. 8 is the structural schematic diagram of battery automatic attaching mould group in the utility model；
Fig. 9 is the partial structural diagram of Fig. 8 in the utility model；
Figure 10 is the structural schematic diagram of pressure maintaining test waste discharge mould group in the utility model.
Specific embodiment
The utility model is further described combined with specific embodiments below.Following embodiment is only used for clearly
Illustrate the technical solution of the utility model, and cannot be used as a limitation the limitation protection scope of the utility model.
Embodiment:
As shown in Figures 1 to 3, a kind of battery assembly equipment, including rack 1 and the cabinet being set in rack 12, assembling
Platform 3, the assembly platform 3 are set on cabinet 2；It include battery automatic charging module 4, assembly line on the assembly platform 3
Waste discharge mould group 8, the battery automatic charging module 4 are tested in mould group 5, foreign bodies detection module 6, battery automatic attaching mould group 7, pressure maintaining
To provide battery, the assembly line mould group 5 is to provide mobile phone frame；The foreign bodies detection module 6 to in mobile phone frame into
Row foreign bodies detection, the battery automatic attaching mould group 7 is to carry out barcode scanning to battery, correction, dyestripping, take pictures, and to mobile phone frame
Battery is packed into mobile phone frame after inside being taken pictures；The pressure maintaining tests waste discharge mould group 8 to carry out test pressure maintaining to finished product, and
Rejected product is discharged.
Specifically, as shown in figure 4, the battery automatic charging module 4 includes feeding three-dimensional mould group 41, empty pallet transhipment suction
Head module 42, empty pallet station 43, battery full tray station 44, the feeding three-dimensional mould group 41 drive empty pallet to transport suction nozzle mould
Block 42 draws battery from battery full tray station 44 or draws the empty pallet for taking battery from battery full tray station 44
To empty pallet station 43.
More specifically, the feeding three-dimensional mould group 41 includes battery/pallet operating shaft 45, feeding Y-axis 46, lifting mould group
47, the feeding Y-axis 46 is set in lifting mould group 47；The battery/pallet operating shaft 45 is set in feeding Y-axis 46.
More specifically, it is provided with battery tray separating mechanism 48 on the assembly platform 3, the battery tray separating mechanism
48 are set at battery full tray station 44.
More specifically, it is provided with safety door 9 in the rack 1, is located at empty pallet station 43, battery full tray station 44
Outside, safety effect is played.
Further, the pallet of the loading battery of stacking is placed on battery full tray station 44, using lifting mould group
47 carry out pallet lift, and battery/pallet operating shaft 45, feeding Y-axis 46 drive empty pallet transhipment suction nozzle module 42 completely to hold in the palm from battery
Battery is drawn on disk station 44 or draws the empty pallet for taking battery to empty pallet station 43 from battery full tray station 44
On.
Specifically, as shown in figure 5, the assembly line mould group 5 includes upper layer assembly line 51 and lower layer's assembly line 52, it is described on
Laminar flow waterline 51 is equipped with detection station 53, attachment station 54, pressure maintaining test station 55；The upper layer assembly line 51 and lower layer's flowing water
Line 52 includes assembly line motor 56, assembly line main wheel 57, assembly line from wheel 58, the assembly line motor 56 and assembly line main wheel
57 are connected；The assembly line main wheel 57 is connected with assembly line from wheel 58 by assembly line chain 59, is set to for driving
Assembly line is transmitted from the carrier 10 equipped with mobile phone frame on the assembly line belt 515 on wheel 58.
More specifically, the detection station 53, attachment station 54,55 following position directly of pressure maintaining test station are equipped with resistance
Retaining device 510, plays positioning and barrier effect.
More specifically, the two sides of the assembly line mould group 5 are additionally provided with elevator 511.
More specifically, detection sensor 512 is provided on the detection station 53.
More specifically, attachment sensor 513 is provided on the attachment station 54.
More specifically, pressure maintaining test sensor 514 is provided in the pressure maintaining test station 55.
Further, the finished product discharge end of the assembly line mould group 5 is provided with finished product discharging inductor 516.
Specifically, as shown in fig. 6, the foreign bodies detection module 6 includes lateral linear moving module 61, grating 62, industry
Camera 63 is provided with the horizontal first support 64 being slidably connected in the transverse direction linear moving module 61；The grating 62 and work
Industry camera 63 is set in first support 64, and grating 62 there are two and be respectively arranged at the two sides of industrial camera 63.Further
, it is high using 6 detection accuracy of foreign bodies detection module of the structure.
Further, when assembly line mould group 5 drives the operation of carrier 10 equipped with mobile phone frame to detection station 53, lateral straight line
Motion module 61 drives the industrial camera 63 installed thereon to move along a straight line along mobile phone frame with two sides grating 62, scanning cell phone
It whether there is foreign matter in frame, foreign, which enters in assembly line mould group 5, mounts the progress battery assembly of station 54, has foreign matter then to flow into guarantor
Test station 55 is pressed, is discharged by pressure maintaining test waste discharge mould group 8.
Specifically, as shown in fig. 7, the foreign bodies detection module 6 includes vertical lines motion module 65, displacement sensor
66, contraction spring 67, detecting plate 68 are provided with the second support of vertical sliding motion connection in the vertical lines motion module 65
69；Institute's displacement sensors 66 are installed in second support 69, and one end of the contraction spring 67 is connected with displacement sensor 66
It connects, the other end is connected with detecting plate 68.Further, at low cost using the foreign bodies detection module 6 of the structure.
Further, when carrier 10 operation of the drive of assembly line mould group 5 equipped with mobile phone frame is to detection station 53, top is erected
Displacement sensor 66, the detecting plate 68 installed thereon is driven to move downward to linear moving module 65, whether detection mobile phone frame deposits
In foreign matter, foreign, which enters in assembly line mould group 5, mounts the progress battery assembly of station 54, has foreign matter then to flow into pressure maintaining test station
55, it is discharged by pressure maintaining test waste discharge mould group 8.
Specifically, the battery automatic attaching mould group 7 includes that battery is bonded three-dimensional mould group 71, upper CCD as shown in Fig. 8~9
Detection phase unit 72, lower CCD detection phase unit 73, straightening die group 74, dyestripping mould group 75, battery are drawn and are bonded mould group 76, institute
CCD detection phase unit 72, battery absorption is stated to be set in the three-dimensional mould group 71 of battery fitting with mould group 76 is bonded；The straightening die
Group 74, dyestripping mould group 75, lower CCD detection phase unit 73 be all set on assembly platform 3, be respectively positioned on CCD detection phase unit 72,
Battery is drawn and is bonded 76 lower position of mould group.
More specifically, it includes battery fitting mould group X-axis 77, battery fitting mould group Y that the battery, which is bonded three-dimensional mould group 71,
Axis 78, battery are bonded mould group Z axis 79, and the battery fitting mould group X-axis 77 is set in battery fitting mould group Y-axis 78；The electricity
Pond fitting mould group Z axis 79 is set in battery fitting mould group X-axis 77, and the upper CCD detection phase unit 72, battery are drawn and be bonded
Mould group 76 is set on battery fitting mould group Z axis 79.
More specifically, the dyestripping mould group 75 includes the dyestripping cylinder for clamping film on battery.
More specifically, it includes to draw battery or battery is conformed to mobile phone that the battery, which is drawn and is bonded mould group 76,
The rotating electric machine 711 that vacuum slot 710 and driving vacuum slot 710 in frame rotate.
More specifically, the upper CCD detection phase unit 72 is to take pictures barcode scanning or use to the battery in straightening die group 74
To take pictures to the BTB state in mobile phone frame.
More specifically, the lower CCD detection phase unit 73 is taken pictures to the BTB state to battery.
Further, battery is carried out upper CCD battery after barcode scanning of taking pictures and draws and be bonded mould group by upper CCD detection phase unit 72
Battery is put into straightening die group 74 by 76 to be corrected, and battery is drawn and carried out above battery to dyestripping mould group 75 with being bonded mould group 76 and draw again
Film on battery is torn off, is then arrived lower CCD detection phase unit 73 again and is carried out taking pictures for battery status BTB, battery is drawn and is bonded
Battery is moved in assembly line mould group 5 and mounts right above station 54 by mould group 76, when assembly line mould group 5 drives mobile phone frame to come this
When position, upper CCD detection phase unit 72 carries out BTB state in mobile phone frame and takes pictures, after then comparing the state taken pictures twice
Adjustment, battery draw be bonded mould group 76 will battery loading mobile phone frame in.
Specifically, as shown in Figure 10, the pressure maintaining test waste discharge mould group 8 includes that three-dimensional mould group 81, test mould are tested in pressure maintaining
Block 82, pressure maintaining roll pressure head 83, and the test module 82, pressure maintaining rolling pressure head 83 are set to pressure maintaining and test in three-dimensional mould group 81.
More specifically, it includes pressure maintaining test mould group X-axis 84, pressure maintaining test mould group Y that three-dimensional mould group 81 is tested in the pressure maintaining
Axis 85, pressure maintaining test mould group Z axis 86, and the pressure maintaining test mould group X-axis 84 is set in pressure maintaining test mould group Y-axis 85；The guarantor
Pressure test mould group Z axis is set in pressure maintaining test mould group X-axis 84, and the test module 82, pressure maintaining rolling pressure head 83 are set to guarantor
On pressure test mould group Z axis 86.
More specifically, dwell pressure sensor 87 is provided on the pressure maintaining rolling pressure head 83.
More specifically, the pressure maintaining is tested in three-dimensional mould group 81 and is provided with waste discharge gripper cylinder 88, the assembly platform 3
On be provided with waste discharge synchronous belt 89, the waste discharge gripper cylinder 88 clamps rejected product to waste discharge synchronous belt 89 and is discharged.Further
, when lower CCD detection phase unit 73 is to battery BTB state-detection, the BTB state of battery is underproof to be drawn and is pasted by battery
Molding group 76 also moves to the discharge of waste discharge synchronous belt 89 herein.
Further, when the carrier 10 equipped with mobile phone frame is transported to the pressure maintaining test station 55 of assembly line mould group 5, first
When by testing the detection battery of sensor 514 mounted in the pressure maintaining of 55 two sides of pressure maintaining test station in no loading mobile phone frame, if not being,
Pressure maintaining discharge and 88 feeding of alert notice craft/waste discharge gripper cylinder are not done then；When detecting that battery is packed into mobile phone frame, survey
The decline of tested cylinder 821 of die trial block 82 drives the battery of 822 pairs of testing needle loading mobile phone frames to carry out electric performance test, and test is not
Qualified product is expelled to waste discharge synchronous belt 89 by waste discharge gripper cylinder 88 and is discharged；Such as test passes, the tested cylinder of test module 82
821 lift testing needle 822, and pressure maintaining tests three-dimensional mould group 81 and pressure maintaining rolling pressure head 83 is driven to be rolled, then by assembly line mould
5 discharge of group.
Specifically, organic frame upper cover 11 is arranged in the top of the rack 1, on both sides of the middle setting has mobile phone frame blowing area respectively
12 with finished product receiving section 13, bottom is provided with footing 14；The rack upper cover 11 is externally connected with system operatio display 15, three colors
Lamp 16.Further, rack upper cover 11 plays the role of protection safety, and mobile phone frame blowing area 12 is set respectively with finished product receiving section 13
It is placed on the elevator 511 of assembly line mould group 5, facilitates the rewinding of the blowing and finished product of mobile phone frame, 15 side of system operatio display
Just it debugs and checks, tri coloured lantern 16 plays the role of alarm warning.
The workflow of the utility model is as follows:
(1) pallet for loading battery is put into battery full tray station 44 to be fed, upper CCD detection phase unit 72 will be sent
Enter battery to be assembled to carry out after CCD two dimension barcode scanning takes pictures, battery is drawn and is bonded the absorption battery of mould group 76 and is put into straightening die group
74 corrections, 75 dyestripping of dyestripping mould group, then battery absorption is placed on lower CCD detection phase unit 73 with the absorption battery of mould group 76 is bonded
Orientation is set take pictures to the BTB state of battery after battery is moved to attachment station 54 top；Meanwhile assembly line mould group 5 is from mobile phone
Frame blowing area 12 is fed, carrier 10 of the drive of assembly line mould group 5 equipped with mobile phone frame to detection station 53, and by foreign bodies detection
Module 6 carries out the detection of foreign matter in mobile phone frame, and assembly line mould group 5 directly drives to pressure maintaining test station 55 if detection does not conform to,
And rejected product to waste discharge synchronous belt 89 is clamped by waste discharge gripper cylinder 88 and is discharged, assembly line mould group 5 drives if detecting qualification
To attachment station 54；
(2) CCD detects BTB state of the phase unit 72 over the ground in mobile phone frame and takes pictures on, and the BTB shape with battery before
State compares, and adjusts battery status and match with mobile phone frame；
(3) battery is drawn and is bonded mould group 76 and fastens the BTB of battery and mobile phone frame, and battery is packed into mobile phone frame
It is interior；
(4) assembly line mould group 5 drives the mobile phone frame for installing battery to pressure maintaining test station 55, and tests waste discharge by pressure maintaining
Mould group 8 tested, pressure maintaining, and qualified product is taken out of by assembly line mould group 5 to finished product receiving section 13, and rejected product tests work by pressure maintaining
Position 55 is moved to waste discharge synchronous belt 89.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without deviating from the technical principle of the utility model, several improvement and deformations can also be made, these change
It also should be regarded as the protection scope of the utility model into deformation.
Claims (5)
1. a kind of assembly line mould group for battery assembly equipment, is used for battery assembly equipment, the battery assembly equipment includes
Rack and the cabinet being set in rack, assembly platform, the assembly platform are set on cabinet；It is wrapped on the assembly platform
Battery automatic charging module, assembly line mould group, foreign bodies detection module, battery automatic attaching mould group, pressure maintaining test waste discharge mould group are included,
It is characterized by: the assembly line mould group includes upper layer assembly line and lower layer's assembly line, the upper layer assembly line is equipped with detection work
Position, attachment station, pressure maintaining test station；The upper layer assembly line and lower layer's assembly line include assembly line motor, assembly line master
From wheel, the assembly line motor is connected with assembly line main wheel for wheel, assembly line；The assembly line main wheel by assembly line chain with
Assembly line is connected from wheel, is set to assembly line from the carrier biography equipped with mobile phone frame on the assembly line belt on wheel for driving
It is defeated；The detection station, attachment station, pressure maintaining test station following position directly are equipped with blocking mechanism.
2. a kind of assembly line mould group for battery assembly equipment according to claim 1, it is characterised in that: the flowing water
The two sides of line mould group are additionally provided with elevator.
3. a kind of assembly line mould group for battery assembly equipment according to claim 1, it is characterised in that: the detection
Detection sensor is provided on station.
4. a kind of assembly line mould group for battery assembly equipment according to claim 1, it is characterised in that: the attachment
Attachment sensor is provided on station.
5. a kind of assembly line mould group for battery assembly equipment according to claim 1, it is characterised in that: the pressure maintaining
Pressure maintaining test sensor is provided in test station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822243616.8U CN209691864U (en) | 2018-12-29 | 2018-12-29 | A kind of assembly line mould group for battery assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822243616.8U CN209691864U (en) | 2018-12-29 | 2018-12-29 | A kind of assembly line mould group for battery assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209691864U true CN209691864U (en) | 2019-11-26 |
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ID=68597525
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822243616.8U Active CN209691864U (en) | 2018-12-29 | 2018-12-29 | A kind of assembly line mould group for battery assembly equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112718562A (en) * | 2020-12-29 | 2021-04-30 | 苏州富强科技有限公司 | Automatic pressure maintaining, identifying and detecting device |
-
2018
- 2018-12-29 CN CN201822243616.8U patent/CN209691864U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112718562A (en) * | 2020-12-29 | 2021-04-30 | 苏州富强科技有限公司 | Automatic pressure maintaining, identifying and detecting device |
| CN112718562B (en) * | 2020-12-29 | 2022-07-19 | 苏州富强科技有限公司 | Automatic pressure maintaining, identifying and detecting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder |
Address after: No. 788 Tangjiahu Avenue, Wujiang District, Suzhou City, Jiangsu Province 215000 Patentee after: SUZHOU LD ROBOT CO.,LTD. Address before: Building 3, Wujiang Taihu New Town Science and Technology Park, No. 18, Suzhou River Road, Wujiang District, Suzhou City, Jiangsu Province, 215000 Patentee before: SUZHOU LD ROBOT CO.,LTD. |
|
| CP02 | Change in the address of a patent holder |