CN209681402U - A kind of three axis flexible point welding devices - Google Patents

A kind of three axis flexible point welding devices Download PDF

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Publication number
CN209681402U
CN209681402U CN201822211937.XU CN201822211937U CN209681402U CN 209681402 U CN209681402 U CN 209681402U CN 201822211937 U CN201822211937 U CN 201822211937U CN 209681402 U CN209681402 U CN 209681402U
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China
Prior art keywords
moving electrode
welding gun
driving mechanism
welding
driving unit
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CN201822211937.XU
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Chinese (zh)
Inventor
武富强
姚维兵
何伟
潘云静
冯耀强
何苗
房希凡
陈世超
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Sundley Welding Technology (guangzhou) Co Ltd
Centerline Welding Technologies Guangzhou Co Ltd
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Sundley Welding Technology (guangzhou) Co Ltd
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Abstract

The utility model discloses a kind of three axis flexible point welding devices, for field of welding devices, including welding gun, including welding gun seat, stationary electrode, moving electrode, moving electrode driving mechanism and transformer, welding gun seat includes left plate and right side plate, left plate and right side plate are connected as the welding gun seat an of monoblock type by connector, it is spaced between left plate and right side plate, stationary electrode insertion is spaced and is fixedly connected with stationary electrode installation position, the insertion of moving electrode driving mechanism is spaced and connect with moving electrode driving mechanism installation position, moving electrode driving mechanism can drive moving electrode to move back and forth, and cooperates with stationary electrode and realize welding;Transformer insertion is spaced and is fixedly connected with transformer installation position, and stationary electrode and moving electrode are connect with two electrodes of transformer respectively;Three-axis drive mechanism is connect with welding gun, including X is to driving unit, Y-direction driving unit and Z-direction driving unit.While it can guarantee welding post welding requirements, the efficiency and stability of welding are promoted.

Description

A kind of three axis flexible point welding devices
Technical field
The utility model is used for field of welding devices, more particularly to a kind of three axis flexible point welding devices.
Background technique
In automobile body-in-white welding process, need largely to use resistance spot welding welding procedure, in this way, in the production of white body In the process, it is necessary to largely use resistance spot welding welding gun.During white body production, old mode is using people The manual resistance spot welding welding gun of work carries out welding procedure.But due to the qualification of personnel's operation and the mood of personnel itself Problem can all cause the unstability of bond pad locations and quality.Seriously affect the quality of final white body.In addition, due to personnel The continuous rising of cost, the also profit of deep influence white body manufacturing enterprise.
Utility model content
The purpose of this utility model is that at least solving one of the technical problems existing in the prior art, a kind of three axis are provided Flexible point welding device while capable of guaranteeing welding post welding requirements, promotes the efficiency and stability of welding.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of three axis flexible point welding devices, including
Welding gun, including welding gun seat, stationary electrode, moving electrode, moving electrode driving mechanism and transformer, the welding gun seat include a left side Side plate and right side plate, left plate and right side plate are connected as the welding gun seat an of monoblock type, left plate and right side plate by connector Between it is spaced, the front bottom end of welding gun seat is equipped with stationary electrode installation position, and the front end of welding gun seat is in the upper of stationary electrode installation position Side is equipped with moving electrode installation position, and the top of welding gun seat is equipped with moving electrode driving mechanism installation position, and the rear end of welding gun seat is equipped with transformation Device installation position, the stationary electrode insertion is described to be spaced and is fixedly connected with stationary electrode installation position, and the moving electrode driving mechanism is embedding Entering the interval and is connect with moving electrode driving mechanism installation position, moving electrode driving mechanism can drive moving electrode to move back and forth, And cooperates with stationary electrode and realize welding;The transformer insertion interval is simultaneously fixedly connected with transformer installation position, stationary electrode and dynamic Electrode is connect with two electrodes of transformer respectively;
Three-axis drive mechanism is connect with the welding gun, including X is to driving unit, Y-direction driving unit and Z-direction driving unit.
It is further used as the improvement of technical solutions of the utility model, welding gun further includes swing arm mounting assembly, swing arm installation group The part insertion interval is simultaneously installed on moving electrode installation position by first rotating shaft component, and the moving electrode is installed by swing arm to insulate Component is fixedly connected with swing arm mounting assembly, and the output end of moving electrode driving mechanism passes through the second rotating assembly and swing arm installation group Part connection.
It is further used as the improvement of technical solutions of the utility model, the moving electrode driving mechanism includes straight-line ball servo Motor, the straight-line ball servo motor insertion interval are simultaneously connected with moving electrode driving mechanism installation position by third rotating assembly It connects.
It is further used as the improvement of technical solutions of the utility model, the stationary electrode insertion is described to be spaced and pacify by quiet arm Dress insulation assembly is fixedly connected with stationary electrode installation position.
It is further used as the improvement of technical solutions of the utility model, the stationary electrode includes electrostatic polar arm and electrostatic pole bar, Moving electrode includes moving electrode arm and moving electrode bar, the electrostatic polar arm and moving electrode arm pass through flexible joining part respectively with transformer The connection of two electrodes, electrostatic polar arm and/or moving electrode arm are equipped with lightening hole and/or weight loss groove.
It is further used as the improvement of technical solutions of the utility model, Y-direction driving unit and X to connect to driving unit, X is to drive Moving cell can drive Y-direction driving unit to move, and Z-direction driving unit is connect with Y-direction driving unit, and Y-direction driving unit can drive Dynamic Z-direction driving unit movement, welding gun are directly or indirectly connect with Z-direction driving unit.
Be further used as the improvement of technical solutions of the utility model, X to driving unit include X to slide unit and X to driving machine Structure, Y-direction driving unit include Y-direction slide unit and Y-direction driving mechanism, and Z-direction driving unit includes Z-direction slide unit and Z-direction driving mechanism, X Y-direction slide unit can be driven to move along X to slide unit to driving mechanism, Y-direction driving mechanism can drive Z-direction slide unit to transport along Y-direction slide unit Dynamic, Z-direction driving mechanism can drive welding gun to move along Z-direction slide unit.
It is further used as the improvement of technical solutions of the utility model, the output end of Z-direction driving mechanism is equipped with angle of welding gun tune Whole motor, welding gun are located at the output end of angle adjustment of welding torch motor.
A technical solution in above-mentioned technical proposal at least has the following advantages that or one of beneficial effect: can use three Axis driving mechanism realizes that welding gun X to, the three-axis moving of Y-direction, Z-direction, adjusts the position of welding gun, can accurately be welded Butt welding gun Point position in place with positioning, while capable of guaranteeing welding post welding requirements, promote the efficiency and stability of welding.Separately Outside, welding gun uses light-weight design, so that whole device is at low cost, speed is fast, less energy-consuming.The technical program can be effective Improving production efficiency, improve space utilization rate, reduce energy consumption, save great amount of cost.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawing:
Fig. 1 is the utility model one embodiment structural front view;
Fig. 2 is one embodiment structure top view shown in FIG. 1;
Fig. 3 is the utility model one embodiment welding gun structure axonometric drawing;
Fig. 4 is one embodiment welding gun structure main view shown in Fig. 3.
Specific embodiment
This part will be described in specific embodiment of the utility model, and the preferred embodiment of the utility model is in the accompanying drawings It shows, the effect of attached drawing is the description with figure supplementary explanation book word segment, enables a person to intuitively, visually understand originally The each technical characteristic and overall technical architecture of utility model, but it should not be understood as the limit to scope of protection of the utility model System.
In the utility model, if there is be described to direction (upper and lower, left and right, before and after, X to, Y-direction, Z-direction) when, can To refer to Fig. 1, Fig. 2, but it is merely for convenience of description the technical solution of the utility model, rather than indication or suggestion is signified Technical characteristic must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to the utility model Limitation.
In the utility model, " several " are meant that one or more, and the meaning of " plurality " is two or more, " big In ", " being less than ", " being more than " etc. be interpreted as not including this number;" more than ", " following ", " within " etc. be interpreted as including this number.At this In the description of utility model, if there is being described to " first ", " second " be only used for for the purpose of distinguishing technical characteristic, and cannot understand For indication or suggestion relative importance or implicitly indicates the quantity of indicated technical characteristic or implicitly indicate indicated The precedence relationship of technical characteristic.
In the utility model, unless otherwise restricted clearly, the words such as " setting ", " installation ", " connection " should do broad sense reason Solution, for example, it may be connected directly, it can also be indirectly connected through an intermediary;It may be a fixed connection, be also possible to removable Connection is unloaded, can also be integrated molding;It can be mechanical connection, be also possible to be electrically connected or can communicate with each other;It can be two The interaction relationship of connection or two elements inside a element.Skilled artisan can be with combination technology scheme Particular content rationally determine the concrete meaning of above-mentioned word in the present invention.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, the embodiments of the present invention provide a kind of three axis flexible point welding devices, including
Welding gun, including welding gun seat, stationary electrode, moving electrode, moving electrode driving mechanism and transformer 11, including 1 He of left plate Right side plate 2, left plate 1 and right side plate 2 are connected as the welding gun seat an of monoblock type by connector, connector it is settable one or Multiple, connector can be used side plate and reinforce connecting rod 3 etc., spaced between left plate 1 and right side plate 2, the front end of welding gun seat Bottom is equipped with stationary electrode installation position 4, and the front end of welding gun seat is equipped with moving electrode installation position 5, welding gun in the top of stationary electrode installation position 4 The top of seat is equipped with moving electrode driving mechanism installation position 6, and the rear end of welding gun seat is equipped with transformer installation position 7, left plate 1 and right side Plate 2 is equipped with lightening hole 8 and/or weight loss groove.Weight loss groove includes being located at the groove of side edge and being located at the recessed of surface of side plate Slot.The stationary electrode insertion is described to be spaced and is fixedly connected with stationary electrode installation position 4, described in the moving electrode driving mechanism insertion Be spaced simultaneously connect with moving electrode driving mechanism installation position 6, moving electrode driving mechanism can drive moving electrode to move back and forth, and with it is quiet Welding is realized in electrode cooperation;Transformer 11 is embedded in the interval and is fixedly connected with transformer installation position 7, stationary electrode and moving electrode It is connect respectively with two electrodes of transformer 11;Transformer 11 is preferably but not limited to light high-intensity transformer 11, light high-intensity Transformer 11 is installed between two pieces of left side plates 2, and undertakes gun body part stress.
Three-axis drive mechanism 9 is connect with the welding gun, including X drives to driving unit 91, Y-direction driving unit 92 and Z-direction The order of connection of unit 93, X to driving unit 91, Y-direction driving unit 92 and Z-direction driving unit 93 is unlimited, such as, but not limited to Following implementation: X drives Y-direction driving unit 92 to driving unit 91, and Y-direction driving unit 92 drives Z-direction driving unit 93, weldering Rifle is located at the output end of Z-direction driving unit 93;Alternatively, Y-direction driving unit 92 drives X to driving unit 91, X is to driving unit 91 Z-direction driving unit 93 is driven, welding gun is located at the output end of Z-direction driving unit 93;Alternatively, X drives Z-direction driving to driving unit 91 Unit 93, Z-direction driving unit 93 drive Y-direction driving unit 92, and welding gun is located at the output end of Y-direction driving unit 92.
Preferably, Y-direction driving unit 92 and X are connected to driving unit 91, X can drive Y-direction to drive to driving unit 91 Moving cell 92 moves, and Z-direction driving unit 93 is connect with Y-direction driving unit 92, and Y-direction driving unit 92 can drive Z-direction driving single Member 93 moves, and welding gun is directly or indirectly connect with Z-direction driving unit 93.X to driving unit 91 include X to slide unit 911 and X to drive Motivation structure 912, Y-direction driving unit 92 include Y-direction slide unit 921 and Y-direction driving mechanism 922, and Z-direction driving unit 93 is sliding including Z-direction Platform 931 and Z-direction driving mechanism 932, X can drive Y-direction slide unit 921 to move along X to slide unit 911 to driving mechanism 912, and Y-direction is driven Motivation structure 922 can drive Z-direction slide unit 931 to move along Y-direction slide unit 921, and Z-direction driving mechanism 932 can drive welding gun sliding along Z-direction Platform 931 moves, and Z-direction driving mechanism 932 preferably uses Z axis high-precision servo motor driven, and Z-direction driving unit 93 further includes Z axis Cable, welding gun pipeline, Z axis drag chain for connecting the cable and pipeline of Z axis high-precision servo motor and welding gun, and provide movement When pipeline and cable protective effect, and smooth movement that can be without hindrance.Z-direction slide unit 931 be mounted on Y-direction slide unit 921 it On, and moved as Y-direction slide unit 921 carries out whole Y-direction.Y-direction driving mechanism 922 is preferably using Y-axis high-precision servo electricity Machine driving, as precision driving and positioning action, Y-direction driving unit 92 further includes Y-axis cable, Y-axis drag chain, for connecting Y-axis The cable of high-precision servo motor, and when movement is provided cable protective effect, and smooth movement that can be without hindrance.Y-direction Slide unit 921 is mounted on X on slide unit 911, and as X to slide unit 911 carries out whole X to movement.X is to driving mechanism 912 preferably use X-axis high-precision servo motor driven, as precision driving and positioning action, X to driving unit 91 further include X Shaft cable, X-axis drag chain, for connecting the cable of X-axis high-precision servo motor, and when movement is provided cable protective effect, and And can be without hindrance smooth movement.Mounting bracket 94 is arranged to 911 bottom of slide unit in X, will entirely be filled by mounting bracket 94 It sets and is positioned, be completely fixed whole equipment on ground, consolidate installation.
The output end of Z-direction driving mechanism 932 is equipped with angle adjustment of welding torch motor 95, and angle adjustment of welding torch motor 95 can be by The movement of 932 drives edge Z-direction slide unit 931 of Z-direction driving mechanism, angle adjustment of welding torch motor 95 preferably use high-precision servo motor, The output end of angle adjustment of welding torch motor 95 is equipped with welding gun mounting plate, and welding gun is located at the weldering of 95 output end of angle adjustment of welding torch motor On rifle mounting plate, welding gun can carry out whole rotational motion with angle adjustment of welding torch motor 95, and then realize welding gun welding The wider applicability of position.
The technical solution of the utility model connects through the above structure, and welding gun is made to complete the installation of welding post position.Again Row makes its corresponding X by X-axis high-precision servo motor, Y-axis high-precision servo motor, the driving of Z axis high-precision servo motor To slide unit 911, Y-direction slide unit 921, Z-direction slide unit 931 generates mobile and positioning on the direction of corresponding tri- axis of X, Y, Z, in turn Reach welding gun and generates movement and positioning on corresponding spatial position.Pass through the driving and positioning of angle adjustment of welding torch motor again, Welding gun is set to generate the rotation of movement and positioning and then row generation relative to the angle on ground on spatial position.By with Upper a series of movement, so that making servo resistance spot welding welding gun reach accurate resistance spot welding bond pad locations carries out welding procedure work Industry.
The technical solution of the utility model can use Three-axis drive mechanism and realize welding gun X to, three axis of Y-direction, Z-direction fortune It is dynamic, adjust the position of welding gun, can accurately Butt welding gun carry out bond pad locations in place with positioning, can guarantee welding post While welding requirements, the efficiency and stability of welding are promoted.In addition, welding gun uses light-weight design, so that entire dress Set that at low cost, speed is fast, less energy-consuming.The technical program can effective improving production efficiency, raising space utilization rate, reduction energy Consumption saves great amount of cost.
Any metal plate or non-metal board that can satisfy intensity requirement can be used in two blocks of side plates, preferably, using Weight is greatly lowered in the case where guaranteeing structural strength in high-intensitive aerolite.Left plate 1 can be parallel with right side plate 2 Or non-parallel setting, preferably, left plate 1 and 2 mirror symmetry of right side plate arrangement.
The top and/or bottom of the welding gun seat are equipped with robot flange mounting plate 10.In the present embodiment, robot flange Mounting plate 10 is located at the top of welding gun seat, and robot flange mounting plate 10 is mounted on the 7th shaft flange of robot, two pieces of left and right sides Plate 2 is respectively arranged in 10 two sides of robot flange mounting plate.
Top on welding gun seat in moving electrode installation position 5 is equipped with avoiding space.Avoiding space may be designed as arc notch, different V notch v for providing space for the swing of swing arm mounting assembly 13, while mitigating the weight of welding gun seat.
Moving electrode driving mechanism can drive moving electrode along straight reciprocating motion or around axle center reciprocally swinging, as excellent Choosing, further includes swing arm mounting assembly 13, and swing arm mounting assembly 13 is embedded in the interval and is installed on by first rotating shaft component 12 Moving electrode installation position 5, the moving electrode are installed insulation assembly 14 by swing arm and are fixedly connected with swing arm mounting assembly 13, swing arm peace Fill insulation assembly 14 and torch body and carry out insulation processing, the output end of moving electrode driving mechanism by the second rotating assembly 15 with Swing arm mounting assembly 13 connects, and can achieve the effect of driving movement with conduction welding force.
The moving electrode driving mechanism can be used the modes such as motor, cylinder and drive, preferably, the moving electrode driving machine Structure includes straight-line ball servo motor 16, and straight-line ball servo motor 16 is embedded in the interval and installs with moving electrode driving mechanism Position 6 is connected by third rotating assembly 17.It may be rotated lightweight straight-line ball servo motor 17, eliminate lateral force pair The damage of lightweight straight-line ball servo motor 17.Pass through the driving and power output of lightweight straight-line ball servo motor 16, conduction It finally pressurizes and conducting electric current is on the plate for needing to weld.First rotating shaft component 12 is mounted between two blocks of side plates, simultaneously It is connect installation with swing arm mounting assembly 13, moving electrode can be made to move under the driving of lightweight straight-line ball servo motor 16.
The stationary electrode insertion is described to be spaced and installs the fixed company of insulation assembly 18 and stationary electrode installation position 4 by quiet arm It connects.Quiet arm installation insulation assembly 18 is mounted on two blocks of side plates, and stationary electrode is mounted on quiet arm installation insulation assembly 18, is led to It crosses quiet arm installation insulation assembly 18 and torch body carries out insulation processing.
The stationary electrode includes electrostatic polar arm 19 and electrostatic pole bar 20, and moving electrode includes moving electrode arm 21 and moving electrode bar 22, the electrostatic polar arm 19 and moving electrode arm 21 are connect with two electrodes of transformer 11 by flexible joining part 25 respectively, electrostatic Polar arm 19 and/or moving electrode arm 21 are equipped with lightening hole and/or weight loss groove.
One end and moving electrode arm tail portion in flexible joining part are attached installation, while flexible joining part can guarantee movement Carry out electric action.The other end of flexible joining part, which is mounted on, to be flexible coupling on fastener 26, meanwhile, the fastener that is flexible coupling is mounted on On 11 positive electrode of light high-intensity transformer, the connection of circuit is formed;One end and electrostatic polar arm in another flexible joining part Tail portion is attached installation.The other end of flexible joining part is mounted on another and is flexible coupling on fastener, meanwhile, be flexible coupling engagement Part is mounted on 11 negative electrode of light high-intensity transformer, forms the connection of circuit.Electrostatic pole bar and moving electrode bar pass through plate Material forms welding current circuit.
Further include fire-retardant anti-splashing plate 23 and divide water block 24, fire-retardant anti-splashing plate 23 be mounted on moving electrode and stationary electrode it Between, and be fixedly connected with left plate 1 and right side plate 2, fire-retardant and barrier action is carried out for spatter in the welding process, Prevent butt welding gun body from damaging.Divide water block 24 to be installed between left plate 1 and right side plate 2, and is formed by branch to quiet Electrode and moving electrode carry out the cooling water route of welding.Preferably, water block is divided to divide water block using POM, POM divides water block, Ji Kebao The flow and cooling effect of welding gun cooling water are demonstrate,proved, and can guarantee point intensity of water block and a service life, situations such as will not getting rusty, And weight further mitigates.
Certainly, the invention is not limited to above embodiment, and those skilled in the art are without prejudice to originally Equivalent deformation or replacement can be also made under the premise of utility model spirit, these equivalent variation or replacement are all contained in the application In claim limited range.

Claims (8)

1. a kind of three axis flexible point welding devices, it is characterised in that: including
Welding gun, including welding gun seat, stationary electrode, moving electrode, moving electrode driving mechanism and transformer, the welding gun seat includes left plate And right side plate, left plate and right side plate are connected as the welding gun seat an of monoblock type by connector, between left plate and right side plate Spaced, the front bottom end of welding gun seat is equipped with stationary electrode installation position, and the front end of welding gun seat is set above stationary electrode installation position There is moving electrode installation position, the top of welding gun seat is equipped with moving electrode driving mechanism installation position, and the rear end of welding gun seat is pacified equipped with transformer Position is filled, the stationary electrode insertion is described to be spaced and be fixedly connected with stationary electrode installation position, and the moving electrode driving mechanism is embedded in institute It states and is spaced and is connect with moving electrode driving mechanism installation position, moving electrode driving mechanism can drive moving electrode to move back and forth, and with Welding is realized in stationary electrode cooperation;The transformer insertion interval is simultaneously fixedly connected, stationary electrode and moving electrode with transformer installation position It is connect respectively with two electrodes of transformer;
Three-axis drive mechanism is connect with the welding gun, including X is to driving unit, Y-direction driving unit and Z-direction driving unit.
2. three axis flexible point welding device according to claim 1, it is characterised in that: welding gun further includes swing arm mounting assembly, The swing arm mounting assembly insertion interval is simultaneously installed on moving electrode installation position by first rotating shaft component, and the moving electrode passes through dynamic Arm installation insulation assembly is fixedly connected with swing arm mounting assembly, the output end of moving electrode driving mechanism by the second rotating assembly and The connection of swing arm mounting assembly.
3. three axis flexible point welding device according to claim 2, it is characterised in that: the moving electrode driving mechanism includes straight Line ball servo motor, the straight-line ball servo motor insertion interval are simultaneously turned with moving electrode driving mechanism installation position by third Shaft assembly connection.
4. three axis flexible point welding device according to claim 1, it is characterised in that: the stationary electrode insertion interval is simultaneously Insulation assembly is installed by quiet arm to be fixedly connected with stationary electrode installation position.
5. three axis flexible point welding device according to claim 1, it is characterised in that: the stationary electrode include electrostatic polar arm and Electrostatic pole bar, moving electrode include moving electrode arm and moving electrode bar, and the electrostatic polar arm and moving electrode arm pass through flexible joining part point It is not connect with two electrodes of transformer, electrostatic polar arm and/or moving electrode arm are equipped with lightening hole and/or weight loss groove.
6. three axis flexible point welding device according to claim 1, it is characterised in that: Y-direction driving unit and X are to driving unit Connection, X can drive Y-direction driving unit to move to driving unit, and Z-direction driving unit is connect with Y-direction driving unit, Y-direction driving Unit can drive Z-direction driving unit to move, and welding gun is directly or indirectly connect with Z-direction driving unit.
7. three axis flexible point welding device according to claim 6, it is characterised in that: X to driving unit include X to slide unit and For X to driving mechanism, Y-direction driving unit includes Y-direction slide unit and Y-direction driving mechanism, and Z-direction driving unit includes that Z-direction slide unit and Z-direction are driven Motivation structure, X can drive Y-direction slide unit to move along X to slide unit to driving mechanism, and Y-direction driving mechanism can drive Z-direction slide unit along Y It is moved to slide unit, Z-direction driving mechanism can drive welding gun to move along Z-direction slide unit.
8. three axis flexible point welding device according to claim 7, it is characterised in that: the output end of Z-direction driving mechanism is equipped with Angle adjustment of welding torch motor, welding gun are located at the output end of angle adjustment of welding torch motor.
CN201822211937.XU 2018-12-26 2018-12-26 A kind of three axis flexible point welding devices Active CN209681402U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822211937.XU CN209681402U (en) 2018-12-26 2018-12-26 A kind of three axis flexible point welding devices

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822211937.XU CN209681402U (en) 2018-12-26 2018-12-26 A kind of three axis flexible point welding devices

Publications (1)

Publication Number Publication Date
CN209681402U true CN209681402U (en) 2019-11-26

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Application Number Title Priority Date Filing Date
CN201822211937.XU Active CN209681402U (en) 2018-12-26 2018-12-26 A kind of three axis flexible point welding devices

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