CN209624483U - A kind of eddy current inspection lathe and its jacking are loaded tooling - Google Patents
A kind of eddy current inspection lathe and its jacking are loaded tooling Download PDFInfo
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- CN209624483U CN209624483U CN201920291895.7U CN201920291895U CN209624483U CN 209624483 U CN209624483 U CN 209624483U CN 201920291895 U CN201920291895 U CN 201920291895U CN 209624483 U CN209624483 U CN 209624483U
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- 238000007689 inspection Methods 0.000 title abstract description 12
- 210000000078 claw Anatomy 0.000 claims abstract description 39
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 3
- 239000000523 sample Substances 0.000 description 8
- 230000007547 defect Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012163 sequencing technique Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Abstract
The tooling that is loaded is jacked the utility model discloses a kind of, comprising: pedestal;Through the main shaft of the pedestal;It is set in the main shaft, the pallet to hold up disc type work;Set on the main shaft top and there is claw, with the chuck for pallet inner ring described in the claw clamping;Below the pedestal, to drive the pallet to move up to along the main shaft drivig cylinder of the claw.Above-mentioned jacking is loaded tooling to hold up disc type work, detects convenient for whole measuring points on another bottom surface to be measured to disc type work, solves the problems, such as that time-consuming, low efficiency for existing eddy current inspection detection process.In addition, being loaded the eddy current inspection lathe of tooling the invention also discloses a kind of including above-mentioned jacking.
Description
Technical Field
The utility model relates to an eddy current inspection technical field especially relates to a jacking dress card frock. Furthermore, the utility model discloses still relate to an eddy current inspection lathe including above-mentioned jacking dress card frock.
Background
One step of eddy current inspection, which is necessary after the disc-like workpieces are manufactured, is to detect whether the disc-like workpieces have defects such as surface cracks, blind seams, slag inclusions, open cracks and the like, and only the disc-like workpieces which are qualified in detection can be delivered from a factory and used.
At present, as shown in fig. 1, a disc-type workpiece has a plurality of measuring points (i.e., measuring points a to measuring points O arranged in sequence in alphabetical order) to be detected, and a clamping mechanism of a conventional eddy current flaw detection machine tool can only fix the disc-type workpiece, i.e., clamp a hole wall of a shaft hole of the disc-type workpiece by a clamping jaw, so that after the disc-type workpiece is clamped, one bottom surface of the disc-type workpiece faces upward, and a flaw detector can detect the measuring points a to the measuring points J on the disc-type workpiece; if the measurement points K to O are further detected, the disc workpiece needs to be turned over, and the other bottom surface of the disc workpiece is fixed by the clamping mechanism in an upward mode. It can be seen that the existing eddy current inspection process requires two clamping processes for the disc-like workpiece, wherein each clamping process is time consuming, and the time required for the whole eddy current inspection process is long.
Therefore, it is an urgent technical problem to be solved by those skilled in the art to provide a card loading mechanism capable of detecting all the test points on a disc-like workpiece by only loading the disc-like workpiece once.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a jacking dress card frock, this jacking dress card frock are used for holding up a set class work piece, are convenient for detect whole measurement stations on another bottom surface that awaits measuring of a set class work piece, have solved current eddy current flaw detection process long-consuming, the problem of inefficiency. Another object of the utility model is to provide an eddy current inspection lathe including above-mentioned jacking dress card frock.
In order to achieve the above object, the utility model provides a jacking dress card frock, include: a base; a spindle extending through the base; the tray is sleeved on the main shaft and used for supporting the disc type workpiece; the chuck is arranged at the top of the main shaft, is provided with clamping jaws and is used for clamping the inner ring of the tray by the clamping jaws; and the driving cylinder body is arranged below the base and used for driving the tray to move upwards to the clamping jaws along the main shaft.
Preferably, the jaw comprises: the first clamping part and the second clamping part are arranged from top to bottom in sequence; the first clamping portion is used for clamping the shaft hole of the disc-type workpiece, and the second clamping portion is used for clamping the inner ring of the tray.
Preferably, the tray further comprises a supporting seat which is arranged at the bottom of the tray, is connected with a telescopic rod of the driving cylinder body and is used for supporting the tray to move upwards; wherein, be equipped with between supporting seat and the tray and be used for supplying the rotatory first bearing of tray.
Preferably, the support device further comprises a guide rod vertically penetrating through the base, fixedly connected with the support seat and used for limiting the movement direction of the support seat.
Preferably, the chuck further comprises a motor which is arranged below the base, connected with the bottom of the spindle and used for driving the chuck to rotate by the spindle.
Preferably, the oil tank is arranged below the main shaft and used for driving the clamping jaws to open and close by the main shaft; wherein, the motor is connected with the main shaft through a transmission belt.
Preferably, the main shaft includes: the shell is arranged on the base; the rotating shaft is arranged on the inner side of the shell, penetrates through the base and is used for driving the chuck to rotate; the top of the rotating shaft is connected with the chuck, and the bottom of the rotating shaft is connected with the transmission belt; the second bearing is arranged between the shell and the rotating shaft; the pull rod is arranged on the inner side of the rotating shaft, penetrates through the base and is used for driving the clamping jaws to open and close; the top of the pull rod is connected with the chuck through a threaded joint, and the bottom of the pull rod is connected with the oil tank.
Preferably, the method further comprises the following steps: the limiting disc is provided with a limiting block and is fixedly connected with the tray; locate the base and have opening limiting groove up, be used for supplying the stopper joint in the spacing support in limiting groove.
Preferably, the method further comprises the following steps: the positioning sensor is used for detecting whether the disc type workpiece is in place or not; the supporting frame is arranged on the base and used for supporting the positioning sensor.
Compared with the prior art, the utility model provides a jacking dress card frock upwards holds up a set class work piece and makes the lower bottom surface of a set class work piece and chuck separation realize detecting the whole measurement stations of bottom surface under the dish class work piece through the tray. Specifically, before the lower bottom surface of the disc workpiece is detected, the tray is driven by the driving cylinder to move upwards to the clamping jaws so that the clamping jaws clamp the inner ring of the tray, at the moment, the tray supports the disc workpiece, the lower bottom surface of the disc workpiece is higher than the clamping chuck, namely, the disc workpiece is separated from the clamping chuck and is higher than the clamping chuck by a certain distance, and therefore the probe of the detecting instrument can enter a space between the disc workpiece and the clamping chuck from the shaft hole of the disc workpiece and detect each measuring point of the lower bottom surface of the disc workpiece.
The utility model also provides an eddy current inspection lathe, include: a machine tool support; the jacking and clamping tool is arranged on the machine tool support and any one of the jacking and clamping tools; and the detector is arranged on the machine tool support and used for detecting the flaw of the surface of the disc workpiece on the jacking and clamping tool.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a cross-sectional view of a disk-like workpiece to be tested according to the prior art;
fig. 2 is a schematic structural view of a jacking and clamping tool provided by the present invention;
FIG. 3 is a front view of FIG. 2;
FIG. 4 is a side view of FIG. 2;
FIG. 5 is a cross-sectional view of FIG. 4;
FIG. 6 is a schematic view of the chuck of FIG. 2;
wherein,
01-base, 02-chuck, 021-claw, 0211-first clamping part, 0212-second clamping part, 022-screwed joint, 03-tray, 04-main shaft, 041-shell, 042-second bearing, 043-rotating shaft, 0431-driven wheel, 044-pull rod, 05-driving cylinder body, 051-telescopic rod, 06-supporting seat, 07-guide rod, 08-motor, 081-motor bracket, 082-driving wheel, 09-oil tank, 091-oil tank bracket, 10-limiting plate, 101-limiting block, 11-limiting bracket, 12-positioning sensor and 13-supporting frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In order to make the technical field of the present invention better understand, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.
Referring to fig. 1 to 6, fig. 1 is a cross-sectional view of a disc-like workpiece to be tested in the prior art; fig. 2 is a schematic structural view of a jacking and clamping tool provided by the present invention; FIG. 3 is a front view of FIG. 2; FIG. 4 is a side view of FIG. 2; FIG. 5 is a cross-sectional view of FIG. 4; fig. 6 is a schematic view of the structure of the chuck in fig. 2.
The utility model provides a jacking dress card frock, as shown in figure 2 and figure 3, this jacking dress card frock includes: a base 01; a spindle 04 penetrating the base 01; a tray 03 sleeved on the main shaft 04 and used for supporting the disc type workpiece; the chuck 02 is arranged at the top of the main shaft 04, provided with claws 021 and used for clamping the inner ring of the tray 03 by the claws 021; and the driving cylinder 05 is arranged below the base 01 and used for driving the tray 03 to move upwards along the main shaft 04 to the claws 021. Specifically, the tray 03 is annular and is sleeved on the main shaft 04, wherein the inner ring of the tray 03 preferably has the same shape as the outer contour of the cross section of the main shaft 04, the outer contour of the main shaft 04 is preferably perfect circle, and the main shaft 04 is preferably vertically arranged.
Before that, a process of fixing the disc workpiece and detecting the measuring points a to J by the jacking and clamping tool is described, wherein positions of the measuring points on the disc workpiece are shown in fig. 1. Firstly, clamping a disc workpiece by using a mechanical arm, placing the disc workpiece on a chuck 02, clamping the hole wall of a shaft hole of the disc workpiece by using a clamping claw 021 on the chuck 02 to enable all measuring points A to J to be exposed to the outside, then controlling the chuck 02 to rotate, aligning a probe of a detecting instrument to the measuring points A to J according to a certain sequence (such as letter sequencing), sequentially detecting the measuring points, and if a certain measuring point is detected to have a defect, taking down the unqualified disc workpiece and detecting the next disc workpiece to be detected.
If no defect is found from a measuring point A to a measuring point J, the measuring point K to a measuring point O needs to be further detected, but the bottom surface of the disc workpiece is attached to the claws 021 at the moment, the probe of the detector cannot carry out 360-degree all-around detection on the measuring point on the lower bottom surface of the disc workpiece, in order to solve the problem, the jacking clamping tool drives the tray 03 to move upwards along the main shaft 04 to the positions of the claws 021 by driving the cylinder body 05, and the claws 021 release the disc workpiece, so that the tray 03 can hold the disc workpiece up, the disc workpiece is separated from the claws 021, the lower bottom surface of the disc workpiece is higher than the claws 021, the whole circumference corresponding to the measuring point K to the measuring point O can be exposed, then the chuck 02 is controlled to rotate, the tray 03 and the disc workpiece on the tray 03 rotate together with the chuck 02, and meanwhile, the probe of the detector extends into the space between the disc workpiece and the claws 021 from the shaft hole of the disc workpiece, aligning the probe to a measuring point K to a measuring point O according to a certain sequence (such as letter sequencing), sequentially detecting the measuring points, taking down the unqualified disc workpiece if a certain measuring point is detected to have a defect, and detecting the next disc workpiece to be detected again; if all the measuring points of the disc type workpiece have no defects, the qualified disc type workpiece is taken down to carry out other detection or package delivery on the qualified disc type workpiece, and the detection on the next disc type workpiece to be detected is restarted.
It can be seen that the jacking clamping tool can detect two bottom surfaces of the disc type workpiece in a whole circle only by clamping the disc type workpiece once. The time for clamping the tray 03 by the claws 021 and the time for clamping the disc workpieces by the claws 021 for the second time are almost the same, and the time consumed for driving the tray 03 to ascend to the claws 021 is far less than the time consumed for taking off the disc workpieces and turning the disc workpieces by 180 degrees and putting the disc workpieces on the chuck 02 again by the mechanical arm, so that the jacking clamping tool shortens the time consumed for detecting each disc workpiece, and improves the detection efficiency.
It should be noted that the tray 03 merely supports and supports the disc-like workpiece, and no fixing connector is provided for fixing the disc-like workpiece, that is, the disc-like workpiece rotates together with the tray 03 by a frictional force, and in order to prevent the disc-like workpiece from being separated from the rotation center by an excessive centrifugal force, the rotation speed of the chuck 02 should be controlled so that the disc-like workpiece does not deviate when rotating with the tray 03.
It can be understood that if the tray 03 needs to be moved to the claws 021, the diameter of the chuck 02 should be smaller than or equal to the diameter of the inner ring of the tray 03, so that the tray 03 can pass over the chuck 02 to reach the height positions of the claws 021; in order to enlarge the space between the disc workpiece and the claw 021 after the disc workpiece is lifted, so that the probe of the detector extends to the position from the measuring point K to the measuring point O on the disc workpiece, if the height of the tray 03 is greater than the thickness of the claw 021, the tray 03 is moved to the position where the claw 021 is tightly clamped on the lower part of the inner ring of the tray 03, and the horizontal height of the disc workpiece is relatively increased; if the height of the tray 03 is smaller than the thickness of the claws 021, the tray 03 should be moved to a position where the tray 03 is clamped by the parts of the claws 021 that are close to each other, so that the horizontal height of the disc-like workpiece is relatively increased.
In order to ensure the stability of the jaws 021 on the chuck 02 in consideration that the diameter of the inner ring of the pallet 03 is much larger than the diameter of the axial hole of the disc-like workpiece, as shown in fig. 6, the jaws 021 include: a second clamping part 0212 of the first clamping part 0211 arranged from top to bottom in sequence; compared with the vertical outer contour of the first clamping portion 0211, the vertical outer contour of the second clamping portion 0212 is located farther away from the axis position of the chuck 02, so that the first clamping portion 0211 is used for clamping the shaft hole of the disc-like workpiece, and the second clamping portion 0212 is used for clamping the inner ring of the tray 03. Specifically, the first clamping portion 0211 and the second clamping portion 0212 are integrally arranged, the first clamping portion 0211 clamps the shaft hole of the disc workpiece through the vertical outer contour of the first clamping portion, the bottom surface of the disc workpiece abuts against the upper surface of the second clamping portion 0212, the second clamping portion 0212 clamps the inner ring of the tray 03 through the vertical outer contour of the second clamping portion, and then when the claw 021 clamps the tray 03, most of the claw 021 is located on the chuck 02, so that the stability of the claw 021 is guaranteed.
As shown in fig. 2 and 3, this jacking dress card frock still includes: the supporting seat 06 is arranged at the bottom of the tray 03, connected with the telescopic rod 051 of the driving cylinder body 05 and used for supporting the tray 03 to move upwards; the supporting seat 06 is sleeved on the main shaft 04, and a first bearing for the tray 03 to rotate is arranged between the supporting seat 06 and the tray 03. If the size of the tray 03 is too large, correspondingly, the mass of the tray 03 is large, and the inertia of the tray 03 is also large, the tray 03 cannot be fixed by the chuck 02, the control of the rotation of the tray 03 driven by the chuck 02 is also not facilitated, and the starting and stopping of the rotation state and the quick adjustment of the rotation speed cannot be realized; if the size of the tray 03 is too small, the fit of the tray 03 with the driving cylinder 05 is not facilitated. Consequently, support tray 03 along main shaft 04 up-and-down motion through setting up supporting seat 06 for the size of tray 03 need not too big can realize with the assembled connection of drive cylinder body 05, and when chuck 02 fixed tray 03, the great supporting seat 06 of size can not be along with the chuck 02 motion, and makes chuck 02 rotate on supporting seat 06 through first bearing, makes the size of tray 03 need not too big can realize the rotatory quick control to tray 03.
It can be understood that if the supporting seat 06 is not provided, the driving cylinder 05 needs to retract the telescopic rod 051 into the driving cylinder 05 when the driving tray 03 reaches the vicinity of the claw 021, in order to avoid the rotation of the tray 03 and the friction of the telescopic rod 051 of the driving cylinder 05, but this will make the chuck 02 bear the gravity of the tray 03. After setting up supporting seat 06, telescopic link 051 need not the withdrawal to make supporting seat 06 bear the weight of tray 03 and can also guarantee the rotation of tray 03 through first bearing, make jack catch 021 need not to bear the weight of tray 03, prolonged chuck 02's life.
It should be noted that the driving cylinder 05 is preferably an air cylinder, and the extension and retraction of the telescopic rod 051 are controlled by air intake and air discharge of the air cylinder, but the driving cylinder 05 may also be other power components capable of realizing extension and retraction of the telescopic rod 051, such as a hydraulic cylinder.
Because the telescopic rod 051 is only connected with one end of the supporting seat 06, the driving force applied to the supporting seat 06 when the telescopic rod 051 drives the supporting seat 06 to move is not uniformly distributed, so that the movement of the supporting seat 06 is not stable, namely the supporting seat 06 has the tendency of moving obliquely along the main shaft 04. In order to solve the above problem, as shown in fig. 2 to 5, the jacking and clamping tool further includes a guide rod 07 vertically penetrating through the base 01, fixedly connected with the support seat 06, and used for limiting the movement direction of the support seat 06. Particularly, the bottom fixed connection of guide bar 07 and supporting seat 06, when telescopic link 051 drive supporting seat 06, by bearing the horizontal component of drive power between guide bar 07 and the base 01, and supporting seat 06 only bears the vertical component of drive power to play the effect of stabilizing the supporting seat 06 motion.
As shown in fig. 3 and 4, the jacking and chucking tool further includes a motor 08 disposed below the base 01, connected to the bottom of the spindle 04, and configured to allow the spindle 04 to drive the chuck 02 to rotate. Specifically, the spindle 04 is connected to the chuck 02, and the spindle 04 is driven to rotate by the motor 08, so that the chuck 02 rotates together with the spindle 04. Wherein, a motor bracket 081 is arranged below the base 01, so that the motor 08 is fixed below the base 01 through the motor bracket 081.
As shown in fig. 3 and 5, the jacking and clamping tool further includes an oil tank 09 disposed below the main shaft 04 and used for the main shaft 04 to drive the clamping jaws 021 to open and close. Specifically, the chuck 02 in the jacking and clamping device is specifically a hydraulic chuck 02, and the claw 021 on the chuck 02 is controlled to be opened by adjusting the oil supply direction of the oil tank 09 so as to clamp the disc workpiece or the tray 03, or the claw 021 is controlled to be closed so as to loosen the disc workpiece or the chuck 02. Wherein, the oil tank support 091 is arranged below the base 01, and the oil tank 09 is fixed below the base 01 through the oil tank support 091.
It is understood that, since the oil tank 09 is provided directly below the main shaft 04, the driving cylinder 05 and the motor 08 are both provided below the oil tank 09, and a transmission belt is required between the motor 08 and the main shaft 04 to transmit the torque of the motor 08 to the main shaft 04 through the transmission belt.
As shown in fig. 4, the spindle 04 includes: a housing 041 provided at the base 01; a rotating shaft 043 disposed inside the housing 041 and penetrating the base 01 to drive the chuck 02 to rotate; wherein, the top of the rotating shaft 043 is connected with the chuck 02, and the bottom of the rotating shaft 043 is connected with the transmission belt; a second bearing 042 provided between the housing 041 and the rotation shaft 043; a pull rod 044 which is arranged inside the rotating shaft 043, penetrates through the base 01 and is used for driving the claws 021 to open and close; wherein, the top of the pull rod 044 is connected with the chuck 02 through a threaded joint 022, and the bottom of the pull rod 044 is connected with the oil tank 09.
Specifically, the main shaft 04 is sequentially provided with a housing 041, a second bearing 042, a rotating shaft 043 and a pull rod 044 from outside to inside in the radial direction, the housing 041 is fixed on the base 01, on one hand, the rotating shaft 043 is protected, on the other hand, a shaft shoulder is arranged on the inner side of the housing 041 to fix the second bearing 042, and the second bearing 042 is used for the rotating shaft 043 to rotate. Because the oil tank 09 is arranged right below the spindle 04, the motor 08 is only arranged on the side of the spindle 04, and the motor 08 drives the rotating shaft 043 to rotate through the transmission belt, so that the chuck 02 rotates along with the rotating shaft 043; more specifically, as shown in fig. 3 and 4, a driving wheel 082 is arranged on the motor 08, a driven wheel 0431 is arranged at the bottom of the rotating shaft 043, a transmission belt is arranged between the driving wheel 082 and the driven wheel 0431, when the motor 08 drives the driving wheel 082 to rotate, the driving wheel 082 drives the driven wheel 0431 to rotate through the transmission belt, and then the rotating shaft 043 and the chuck 02 rotate.
The pull rod 044 moves vertically through oil supply of the oil tank 09, namely if the oil tank 09 supplies oil to the bottom end of the pull rod 044, the pull rod 044 moves upwards to rotate the threaded connector 022, and then the claw 021 is driven to open through a wedge mechanism in the chuck 02 to clamp the disc workpiece or the inner ring of the tray 03; if the oil tank 09 is supplied with oil in the reverse direction, the pull rod 044 moves downwards, the threaded joint 022 rotates in the reverse direction, and the claws 021 are driven to close by a wedge mechanism in the chuck 02 to loosen the disc-like workpiece or the tray 03. For the adjustment of the oil supply direction of the oil tank 09 and the rotation of the threaded joint 022 and the adjustment of the opening and closing of the jaws 021 by the wedge mechanism in the chuck 02, please refer to the wedge type hydraulic chuck in the prior art, which is not described herein again.
Before the chuck 02 fixes the tray 03, the tray 03 may rotate under the action of the first bearing, if the claw 021 tightly clamps the inner ring of the tray 03 at this time, the vertical outer contour surface of the second clamping part 0212 and the inner ring surface of the tray 03 may be worn, and in order to limit the rotation of the tray 03, as shown in fig. 2 and 3, the jacking clamping tool further includes: a limiting plate 10 which is provided with a limiting block 101 and is fixedly connected with the tray 03; locate base 01 and have opening limiting groove up, be used for stopper 101 joint in limiting groove's spacing support 11. Particularly, when tray 03 is located the chuck 02 below, stopper 101 is located the spacing inslot of spacing support 11 all the time, with the rotation trend of restriction tray 03, at tray 03 upward movement's in-process, stopper 101 is along spacing groove upward movement, when chuck 02 fixed tray 03, stopper 101 breaks away from in the spacing groove, so that tray 03 rotates along with chuck 02, after chuck 02 rotated the integer circle, stopper 101 still was located the spacing groove open-ended directly over, so that stopper 101 playback gets into the spacing inslot.
When the control chuck 02 stops rotating, the position of the stopper 101 slightly deviates from the opening of the stopper groove of the stopper bracket 11, and if there is a deviation, the stopper 101 is caught near the notch of the stopper groove when the tray 03 descends. In order to facilitate the tray 03 to return to the base 01 along with the supporting seat 06, the notch of the limiting groove is provided with a guide groove rail, wherein the opening of the guide groove rail is gradually increased along the upward direction. When the position of the limiting block 101 has a certain deviation, the limiting block 101 can enter the limiting groove of the limiting bracket 11 along the guide groove rail, and then the return of the tray 03 is realized.
As shown in fig. 2 and 3, this jacking dress card frock still includes: a positioning sensor 12 for detecting whether the disc-like workpiece is in place; and a support frame 13 disposed on the base 01 for supporting the positioning sensor 12. The positioning sensor 12 is used for detecting whether the mechanical arm places the disc workpiece at the claw 021, so as to control the claw 021 to clamp the disc workpiece timely, and control the mechanical arm to loosen the disc workpiece and withdraw the mechanical arm. The positioning sensor 12 is preferably a proximity switch (a type of displacement sensor), and when a detection distance of the proximity switch along a detection direction of the proximity switch changes, it indicates that the disc-like workpiece is in place.
It should be noted that, in order to ensure the detection accuracy, two positioning sensors 12 are disposed on the supporting frame 13, that is, only when the two displacement sensors 12 detect that the disc-like workpiece is in place, the robot arm can be withdrawn. In addition, if when one of them positioning sensor 12 takes place to damage, another positioning sensor 12 still can detect, guarantees the normal operating of this jacking dress card frock.
The utility model provides a vortex flow inspection lathe, include: a machine tool support; the jacking and clamping tool is arranged on a machine tool support; and the detector is arranged on the machine tool support and is used for detecting the flaw of the surface of the plate workpiece on the jacking clamping tool, wherein the detector is provided with a probe used for detecting a measuring point on the plate workpiece. In order to further realize the automatic installation of the disc workpieces, the eddy current flaw detection machine tool further comprises a mechanical arm used for clamping the disc workpieces, the disc workpieces are placed on the chuck 02 through the mechanical arm, and the shaft holes of the disc workpieces are clamped through the clamping claws 021. The machine tool support, the detector, the probe, the mechanical arm and other parts of the eddy current flaw detection machine can refer to the prior art, and are not described in detail herein.
It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
It is right above the utility model provides an eddy current inspection lathe and jacking dress card frock thereof have carried out detailed introduction. The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.
Claims (10)
1. The utility model provides a jacking dress card frock, its characterized in that includes:
a base (01);
a spindle (04) penetrating through the base (01);
a tray (03) sleeved on the main shaft (04) and used for supporting the disc type workpiece;
the chuck (02) is arranged at the top of the main shaft (04), is provided with a claw (021) and is used for clamping the inner ring of the tray (03) by the claw (021);
and the driving cylinder body (05) is arranged below the base (01) and used for driving the tray (03) to move upwards to the clamping jaws (021) along the main shaft (04).
2. Jacking dress card frock of claim 1, characterized in that, the jack catch (021) includes: a first clamping part (0211) and a second clamping part (0212) which are arranged from top to bottom in sequence; the first clamping part (0211) is used for clamping the shaft hole of the disc-like workpiece, and the second clamping part (0212) is used for clamping the inner ring of the tray (03).
3. The jacking and clamping tool according to claim 2, further comprising a supporting seat (06) which is arranged at the bottom of the tray (03), connected with a telescopic rod (051) of the driving cylinder body (05) and used for supporting the tray (03) to move upwards; wherein, be equipped with between supporting seat (06) and tray (03) and be used for supplying tray (03) rotatory first bearing.
4. The jacking and clamping tool according to claim 3, further comprising a guide rod (07) vertically penetrating through the base (01), fixedly connected with the supporting seat (06) and used for limiting the movement direction of the supporting seat (06).
5. The jacking and clamping tool according to claim 4, further comprising a motor (08) which is arranged below the base (01), connected with the bottom of the spindle (04) and used for driving the chuck (02) to rotate by the spindle (04).
6. The jacking and clamping tool according to claim 5, further comprising an oil tank (09) arranged below the main shaft (04) and used for driving the clamping jaws (021) to be opened and closed by the main shaft (04); wherein the motor (08) is connected with the main shaft (04) through a transmission belt.
7. The jacking dress card frock of claim 6, characterized in that, main shaft (04) includes:
a housing (041) provided to the base (01);
the rotating shaft (043) is arranged on the inner side of the shell (041) and penetrates through the base (01) to drive the chuck (02) to rotate; wherein the top of the rotating shaft (043) is connected with the chuck (02), and the bottom of the rotating shaft (043) is connected with the transmission belt;
a second bearing (042) disposed between the housing (041) and the rotating shaft (043);
the pull rod (044) is arranged on the inner side of the rotating shaft (043), penetrates through the base (01) and is used for driving the claw (021) to be opened and closed; wherein the top of the pull rod (044) is connected with the chuck (02) through a threaded joint (022), and the bottom of the pull rod (044) is connected with the oil tank (09).
8. The jacking dress card frock of any one of claims 1 to 7, further includes:
a limiting plate (10) which is provided with a limiting block (101) and is fixedly connected with the tray (03);
locate base (01) and have opening limiting groove up, be used for the stopper (101) joint in limiting bracket (11) in limiting groove.
9. The jacking dress card frock of claim 8, characterized in that still includes:
a positioning sensor (12) for detecting whether the disc-like workpiece is in place;
the supporting frame (13) is arranged on the base (01) and used for supporting the positioning sensor (12).
10. An eddy current flaw detection machine tool, characterized by comprising:
a machine tool support;
the jacking and clamping tool set forth in any one of claims 1 to 9 and arranged on the machine tool support;
and the detector is arranged on the machine tool support and used for detecting the flaw of the surface of the disc workpiece on the jacking and clamping tool.
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CN109682883A (en) * | 2019-03-05 | 2019-04-26 | 重庆克来智能科技有限公司 | A kind of eddy current inspection lathe and its jacking are loaded tooling |
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