CN212471149U - Nondestructive testing turnover mechanism - Google Patents
Nondestructive testing turnover mechanism Download PDFInfo
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- CN212471149U CN212471149U CN201922479418.6U CN201922479418U CN212471149U CN 212471149 U CN212471149 U CN 212471149U CN 201922479418 U CN201922479418 U CN 201922479418U CN 212471149 U CN212471149 U CN 212471149U
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Abstract
The utility model discloses a nondestructive test tilting mechanism, include: the device comprises a first supporting plate, a first clamping plate, a second supporting plate, a second clamping plate, a first rotating motor, a second rotating motor, a horizontal rotating motor, a screw rod and a motor supporting plate. The first clamping plate and the first rotating motor are fixed on the first supporting plate, and the bottom end of the first supporting plate is arranged on the upper surface of the base; the second clamping plate and the second rotating motor are fixed on the second supporting plate, and the bottom end of the second supporting plate is arranged on the upper surface of the base; the first supporting plate and the second supporting plate are symmetrically arranged in opposite directions; one end of the screw rod is fixedly connected with the first supporting plate, and the other end of the screw rod is in a sawtooth shape and is meshed with a gear of the horizontal rotating motor. The horizontal rotating motor drives the gear to rotate, and the lead screw pushes the first supporting plate to move horizontally towards the second supporting plate until the first clamping plate abuts against the object to be detected. When other surfaces need to be detected, the first rotating motor and the second rotating motor are driven to drive the first clamping plate and the second clamping plate to rotate simultaneously, and the object to be detected is turned over.
Description
Technical Field
The utility model relates to a nondestructive test equipment especially relates to a nondestructive test tilting mechanism. The method is suitable for measuring the internal composition, structure, physical properties and the like of materials or workpieces.
Background
The non-destructive detection technique is a technical means for detecting whether the detected object has defects or non-uniformity, giving information of size, position and property of the defects and further judging the technical state of the detected object on the premise of not damaging or influencing the use performance of the detected object.
In the technical field of nondestructive testing, a part to be tested is often required to be turned over. The prior art generally overturns by hand or by using a rotary air cylinder. The manual turnover labor intensity is large, and the efficiency is lower. Revolving cylinder tipping arrangement, the structure is complicated, and the cost is higher, and revolving cylinder's centre gripping needle size need adjust respectively according to the piece, and the range of application is limited. In addition, the risk that the inspection part is damaged due to overturning errors exists in manual overturning and rotary cylinder type overturning.
SUMMERY OF THE UTILITY MODEL
The automatic turnover device aims at the defects that in the prior art, manual turnover efficiency is low, turnover cost of a rotary cylinder is high, application is limited, and parts are inspected to be damaged. The utility model provides a nondestructive test tilting mechanism, the mode of the part position that awaits measuring of the discernment of usable its rotary mechanism and size, the not unidimensional part that awaits measuring of centre gripping to the realization is to the automatic upset of determinand, has solved the efficiency problem and the part damage risk problem of artifical upset.
The technical solution of the utility model is that: the utility model provides a nondestructive test tilting mechanism, includes bearing structure, centre gripping revolution mechanic and power structure, wherein:
a support structure comprising a base. The supporting structure is used as a fixed supporting device of the nondestructive testing turnover mechanism and is used for fixing the power structure and the clamping rotating structure.
And the clamping and rotating structure comprises a first clamping and rotating mechanism and a second clamping and rotating mechanism. The clamping and rotating structure is powered by the power structure to complete the horizontal clamping and the central axis overturning work of the nondestructive testing overturning mechanism on the object to be tested.
The power structure comprises a first rotating motor, a second rotating motor, a horizontal rotating motor, a lead screw and a motor supporting plate. The power structure is used as a power device of the nondestructive testing turnover mechanism, is fixedly connected with the clamping and rotating structure, and provides power for the nondestructive testing mechanism to move horizontally and turn over.
Compared with the prior art, the utility model the advantage lie in:
(1) the utility model provides a motor drives the bearing, accomplishes the clamping device to the centre gripping of measured object, can solve the inefficiency problem of artifical upset to reduce the risk that the part damaged.
(2) The utility model provides a motor drives the bearing, and the effective centre gripping to unidimensional measured object is accomplished to the position and the size of mechanism's discernment measured object, has solved the revolving cylinder upset and need be according to the limited problem of application that the piece adjusted respectively when being applicable to unidimensional measured object to the risk that the part damaged has been reduced.
(3) The utility model provides a motor is rotatory, realizes that the multidimension degree of determinand is rotatory, makes things convenient for the measuring of determinand multidimension degree.
(4) The utility model provides a blotter setting can effectively prevent to detect the part damage that the accidental tumble injury that detects object upset in-process caused.
(5) The utility model discloses compare in revolving cylinder tilting mechanism, low in cost, simple structure simultaneously, it is convenient to maintain, economic cost that can greatly reduced nondestructive test tilting mechanism promotes nondestructive test technical development.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the nondestructive testing turnover mechanism of the present invention, which includes: support structure 100, base 110, cushion 120; a clamping and rotating structure 200, a first clamping and rotating mechanism 210, a first support plate 211, a first clamping plate 212, a second clamping and rotating mechanism 220, a second support plate 221 and a second clamping plate 222; a power structure 300, a first rotating motor 310, a second rotating motor 320, a horizontal rotating motor 330, a lead screw 331, a motor support plate 332; an analyte 400.
Fig. 2 is a schematic structural diagram of another embodiment of the nondestructive testing turnover mechanism of the present invention, which includes: the device comprises a supporting structure 100, a base 110, a base adjusting mechanism 120, a base hydraulic telescopic rod 121 and a base tray 122; the device comprises a clamping and rotating structure 200, a first clamping and rotating mechanism 210, a first supporting plate 211, a first clamping plate 212, a second clamping and rotating mechanism 220, a second supporting plate 221, a second clamping plate 222 and a horizontal hydraulic telescopic rod 223; a power structure 300, a comprehensive rotating electrical machine 310; an analyte 400.
Detailed Description
The utility model relates to a nondestructive detection turnover mechanism, which drives a bearing through a horizontal rotating motor 330 in a power structure 300, moves a first clamping and rotating mechanism 210, changes the opposite distance between the first clamping and rotating mechanism 210 and a second clamping and rotating mechanism 220, and realizes the effective clamping of an object to be detected; the bearings are driven by the first rotating motor 310 and the second rotating motor 320 in the power structure 300, so that the three-dimensional rotation of the measured object is realized, the problems of efficiency of manual overturning and limitation of the application range of the rotating cylinder in the prior art are solved, the problem of part damage risk is reduced, and the three-dimensional rotating device has good application and popularization values.
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The specific embodiments described herein are merely illustrative of the invention and are not intended to be limiting of the invention. Furthermore, the technical features mentioned in the embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
The utility model discloses a nondestructive test tilting mechanism's preferred embodiment, as shown in FIG. 1, a nondestructive test tilting mechanism, its structure includes but is not limited to: a support structure 100, a clamping rotation structure 200 and a power structure 300.
The support structure 100, which includes but is not limited to the base 110, is used to fix the power structure 300 and the clamping rotation structure 200.
The clamping and rotating structure 200 includes, but is not limited to: a first clamping and rotating mechanism 210 and a second clamping and rotating mechanism 220. The first clamping mechanism is composed of a first supporting plate 211 and a first clamping plate 212; the second clamping and rotating mechanism 220 is composed of a second support plate 221 and a second clamping plate 222. A first clamping plate 212 is fixed at the middle position of the first supporting plate 211, and the bottom end of the first supporting plate 211 is arranged on the upper surface of the base 110; the second holding plate 222 is fixed at the middle position of the second supporting plate 221, and the bottom end of the second supporting plate 221 is fixed on the upper surface of the base 110. The first clamping and rotating mechanism 210 and the second clamping and rotating mechanism 220 are symmetrically arranged opposite to each other.
The power structure 300 includes, but is not limited to: a first rotating motor 310, a second rotating motor 320, a horizontal rotating motor 330, a lead screw 331 and a motor support plate 332. The first rotating electrical machine 310 is fixed on the first support plate 211; the second rotating motor 320 is fixed on the second supporting plate 221, and provides power for the axial overturning of the object 400 to be tested. One end of the lead screw 331 is fixedly connected to the first clamping and rotating mechanism 210, and the other end is zigzag or spiral, and is engaged with a gear on the horizontal rotating motor 330, for connecting the first clamping and rotating mechanism 210 and the horizontal rotating motor 330. The horizontal rotation motor 330 is fixed to the motor support plate 332 to power the horizontal movement of the first clamping rotation mechanism 210.
Preferably, the first clamping plate 212 and the second clamping plate 222 may be made of flexible materials such as flexible rubber, flexible resin, plastic foam, etc., so as to effectively prevent the object to be detected from being damaged during the clamping process.
Preferably, the first clamping plate 212 and the second clamping plate 222 may be electromagnetic clamping plates, and are powered on to clamp the object 400 stably.
Preferably, the upper surface of the base 110 may be provided with a groove, and the bottom end of the first supporting plate 211 is disposed in the groove on the upper surface of the base 110, so as to limit and guide the movement of the first clamping and rotating mechanism 210.
Preferably, the nondestructive inspection turnover mechanism may further include a buffer pad 120 disposed between the upper surface of the base 110 and the first clamping and rotating mechanism 210 and the second clamping and rotating mechanism 220. The buffer pad 120 may be used to prevent accidental damage of the object 400 during clamping.
When the nondestructive inspection turnover mechanism needs to clamp the object 400 to be tested, the horizontal rotating motor 330 is driven, the horizontal rotating motor 330 drives the gear to rotate, and the screw 331 engaged with the first clamping and rotating mechanism 210 pushes the first clamping and rotating mechanism 210 to move horizontally and oppositely towards the second clamping and rotating mechanism 220 until the first clamping plate 212 on the first clamping and rotating mechanism 210 tightly supports the object 400 to be tested. When other surfaces of the object 400 to be detected need to be detected, the first rotating motor 310 and the second rotating motor 320 are driven while the object 400 to be detected is effectively clamped, and the first rotating motor 310 and the second rotating motor 320 drive the first clamping plate 212 and the second clamping plate 222 to rotate simultaneously, so that the multi-dimensional rotation of the object 400 to be detected is realized. After the detection is finished, the horizontal rotation motor 330 is driven to rotate reversely to drive the lead screw 331 to move reversely, so that the first clamping and rotating mechanism 210 moves reversely in a direction away from the second clamping and rotating mechanism 220, and the object 400 is released from being clamped.
The utility model discloses a nondestructive test tilting mechanism's another embodiment, as shown in FIG. 2, a nondestructive test tilting mechanism, its structure includes but is not limited to: a support structure 100, a clamping rotation structure 200 and a power structure 300.
The support structure 100 includes, but is not limited to, a base 110 and a base adjustment mechanism 120. For fixing the power structure 300 and the clamping and rotating structure 200, and adjusting the level of the object 400 to be tested. The base adjustment mechanism 120 includes a base hydraulic telescoping rod 121 and a base tray 122. One end of the base hydraulic telescopic rod 121 is fixed on the upper surface of the middle part of the base 110, and the other end is fixedly connected with the base tray 122. The extension and retraction of the base hydraulic telescopic rod 121 can adjust the horizontal height of the object 400 to be measured.
The clamping and rotating structure 200 includes, but is not limited to: a first clamping and rotating mechanism 210 and a second clamping and rotating mechanism 220. The first clamping and rotating mechanism 210 is composed of a first supporting plate 211 and a first clamping plate 212; the second clamping and rotating mechanism 220 is composed of a second supporting plate 221, a second clamping plate 222 and a horizontal hydraulic telescopic rod 223. A first clamping plate 212 is fixed at the middle position of the first supporting plate 211, and the bottom end of the first supporting plate 211 is arranged on the upper surface of the base 110; the middle position of the second supporting plate 221 is fixed with a horizontal hydraulic telescopic rod 223, the other end of the horizontal hydraulic telescopic rod 223 is fixedly connected with the second clamping plate 222, and the bottom end of the second supporting plate 221 is fixed on the upper surface of the base 110. The first clamping selection mechanism and the second clamping rotation mechanism 220 are symmetrically arranged opposite to each other.
The power structure 300 includes, but is not limited to, an integrated rotating electrical machine 310. The integrated rotating motor 310 may be fixed to the first supporting plate 211 of the first clamping and rotating mechanism 210, and integrally provide power for the horizontal movement, the rotational movement, and the ascending movement of the base adjusting mechanism 120 of the second clamping and rotating mechanism 220.
Preferably, the first clamping plate 212, the second clamping plate 222 and the base tray 122 may be made of flexible materials such as flexible rubber, flexible resin, plastic foam, etc., so as to effectively prevent the object 400 from being damaged during the clamping process.
Preferably, the first clamping plate 212, the second clamping plate 222 and the base tray 122 may be electromagnetic chucks, which stabilize the adsorption force on the object 400 to be tested and prevent the object 400 from accidentally falling.
When the nondestructive testing turnover mechanism needs to clamp the object 400 to be tested, the object 400 to be tested is placed on the base tray 122 to drive the comprehensive rotating motor 310, the electromagnetic tray tightly sucks the object 400 to be tested so as to prevent the object from falling off, and the comprehensive rotating motor 310 drives the base hydraulic telescopic rod 121 to extend in the vertical direction until the object to be tested is placed at the horizontal center axis positions of the first clamping plate 212 of the first clamping and rotating mechanism 210 and the second clamping plate 222 of the second clamping and rotating mechanism 220. The comprehensive rotating motor 310 is driven, the comprehensive rotating motor 310 drives the horizontal hydraulic telescopic rod 223 to extend horizontally, so that the second clamping plate 222 moves horizontally towards the first clamping plate 212 until the second clamping plate 222 on the second clamping and rotating mechanism 220 tightly pushes against the object 400 to be tested, the first clamping plate 212 and the second clamping plate 222 are electrified, and the object is tightly sucked and is not to be tested so as to prevent the object from falling. When the object 400 to be tested is effectively clamped, the comprehensive rotating motor 310 is driven, the base tray 122 is powered off, and the base hydraulic telescopic rod 121 is driven to retract.
When the object 400 to be detected needs to be detected, the comprehensive rotating motor 310 is driven to drive the first clamping plate 212 and the second clamping plate 222 to rotate around the central axis while the object 400 to be detected is effectively clamped, so that the multi-dimensional rotation of the object 400 to be detected is realized.
After the detection is finished, the comprehensive rotating motor 310 is driven to drive the base hydraulic telescopic rod 121 to vertically ascend until the object 400 to be detected is received; meanwhile, the first clamping plate 212 and the second clamping plate 222 are powered off, and the horizontal hydraulic telescopic rod 223 retracts, so that the object 400 can fall into the base tray 122 safely.
The above description is only a preferred embodiment of the present invention, and it should be noted that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present invention.
Claims (10)
1. A nondestructive inspection turnover mechanism is characterized by comprising: first support plate (211), first grip plate (212), second support plate (221), second grip plate (222), support structure (100) and power structure (300), wherein:
the support structure (100) comprises a base (110);
the first clamping plate (212) is fixed on the first supporting plate (211), and the bottom end of the first supporting plate (211) is arranged on the upper surface of the base (110);
the second clamping plate (222) is fixed on the second supporting plate (221), and the bottom end of the second supporting plate (221) is arranged on the upper surface of the base (110);
the first support plate (211) and the second support plate (221) are symmetrically arranged opposite to each other.
2. The nondestructive inspection turnover mechanism of claim 1, wherein: the power structure (300) comprises a first rotating motor (310), a second rotating motor (320), a horizontal rotating motor (330), a lead screw (331) and a motor supporting plate (332);
the first rotating motor (310) is fixed on the first supporting plate (211);
the second rotating motor (320) is fixed on the second support plate (221);
the horizontal rotating motor (330) is fixed on the motor supporting plate (332);
one end of the screw rod (331) is fixedly connected with the first supporting plate (211), and the other end of the screw rod is in a sawtooth shape or a spiral shape and is meshed with a gear on the horizontal rotating motor (330) for connecting the first supporting plate (211) and the horizontal rotating motor (330).
3. A non-destructive testing flipping mechanism according to claim 1 or 2, characterized in that: the base (110) upper surface sets up the recess, and base (110) upper surface recess is arranged in to first backup pad (211) bottom, carries on spacingly and direction to the motion of first backup pad (211).
4. The nondestructive inspection turnover mechanism of claim 3, wherein: the support structure (100) further comprises a cushion pad (120) disposed between the upper surface of the base (110), the first support plate (211) and the second support plate (221).
5. A nondestructive testing turning mechanism according to claim 1 characterized in that the turning mechanism further comprises a base hydraulic telescopic rod (121), a base tray (122) and a horizontal hydraulic telescopic rod (223) wherein:
one end of the base hydraulic telescopic rod (121) is fixed on the upper surface of the middle part of the base (110), and the other end of the base hydraulic telescopic rod is fixedly connected with the base tray (122);
the base hydraulic telescopic rod (121) can perform telescopic motion in the extending direction of the rod;
the other end of the horizontal hydraulic telescopic rod (223) is fixedly connected with the second clamping plate (222), and the bottom end of the second supporting plate (221) is fixed on the upper surface of the base (110).
6. A non-destructive testing and overturning mechanism according to claim 1 or 5, characterized in that said power structure (300) comprises an integrated rotating electric machine;
the comprehensive rotating motor is fixed on the first supporting plate (211) and provides power for the horizontal movement and the rotating movement of the turnover mechanism and the ascending movement of the base tray (122).
7. The nondestructive inspection turnover mechanism of claim 3, wherein: the first clamping plate (212) and the second clamping plate (222) are electromagnetic clamping plates, and are electrified when clamping the object to be tested (400), so that stable clamping is realized.
8. The nondestructive inspection turnover mechanism of claim 6, wherein: the first clamping plate (212) and the second clamping plate (222) are electromagnetic clamping plates, and are electrified when clamping the object to be tested (400), so that stable clamping is realized.
9. The nondestructive inspection turnover mechanism of claim 3, wherein: the first clamping plate (212) and the second clamping plate (222) are made of flexible materials, including flexible rubber, flexible resin or plastic foam.
10. The nondestructive inspection turnover mechanism of claim 6, wherein: the first clamping plate (212) and the second clamping plate (222) are made of flexible materials, including flexible rubber, flexible resin or plastic foam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922479418.6U CN212471149U (en) | 2019-12-31 | 2019-12-31 | Nondestructive testing turnover mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922479418.6U CN212471149U (en) | 2019-12-31 | 2019-12-31 | Nondestructive testing turnover mechanism |
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| CN212471149U true CN212471149U (en) | 2021-02-05 |
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| CN201922479418.6U Active CN212471149U (en) | 2019-12-31 | 2019-12-31 | Nondestructive testing turnover mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113399316A (en) * | 2021-05-26 | 2021-09-17 | 广东核电合营有限公司 | Automatic detection and classification device for radioactive contamination components of nuclear power station |
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2019
- 2019-12-31 CN CN201922479418.6U patent/CN212471149U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113399316A (en) * | 2021-05-26 | 2021-09-17 | 广东核电合营有限公司 | Automatic detection and classification device for radioactive contamination components of nuclear power station |
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