CN209607522U - A Linear PTC Thermistor - Google Patents
A Linear PTC Thermistor Download PDFInfo
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- CN209607522U CN209607522U CN201920317833.9U CN201920317833U CN209607522U CN 209607522 U CN209607522 U CN 209607522U CN 201920317833 U CN201920317833 U CN 201920317833U CN 209607522 U CN209607522 U CN 209607522U
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- ptc thermistor
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- 239000000758 substrate Substances 0.000 claims abstract description 20
- 230000001681 protective effect Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 9
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 3
- SWELZOZIOHGSPA-UHFFFAOYSA-N palladium silver Chemical compound [Pd].[Ag] SWELZOZIOHGSPA-UHFFFAOYSA-N 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 11
- 238000007254 oxidation reaction Methods 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 3
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Thermistors And Varistors (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及热敏电阻技术领域,具体是指一种线性PTC热敏电阻器。The utility model relates to the technical field of thermistors, in particular to a linear PTC thermistor.
背景技术Background technique
PTC热敏电阻器是一种随温度升高,阻值呈线性增长的敏感元器件,常用于温度测量、温度控制、温度补偿。现有的PTC热敏电阻器其电阻值变化线性较差,在一定温度下,阻值易呈阶跃性变化,需采用线性补偿措施,电路设计较为复杂;同时现有的PTC热敏电阻器的保护膜多为长方体,长时间使用,长方体的保护膜易脱落,无法对电阻体层进行保护。PTC thermistor is a sensitive component whose resistance value increases linearly with the increase of temperature. It is often used in temperature measurement, temperature control and temperature compensation. The resistance value of the existing PTC thermistor has poor linearity, and at a certain temperature, the resistance value tends to change in steps, and linear compensation measures are required, and the circuit design is relatively complicated; at the same time, the existing PTC thermistor Most of the protective films are rectangular parallelepiped. After long-term use, the protective film of the rectangular parallelepiped is easy to fall off and cannot protect the resistor layer.
实用新型内容Utility model content
本实用新型要解决的技术问题是传统PTC热敏电阻器结构和功能上的问题,提供一种线性好、稳定性好、体积小、重量轻、使用寿命长的一种线性PTC热敏电阻器。The technical problem to be solved by the utility model is the structural and functional problems of the traditional PTC thermistor, providing a linear PTC thermistor with good linearity, good stability, small volume, light weight and long service life .
为解决上述技术问题,本实用新型提供的技术方案为:一种线性PTC热敏电阻器,包括基片,所述基片上端面中间位置设有电阻体层,所述电阻体层上方设有保护膜,所述电阻体层左右两侧设有面电极,所述基片下端面左右两侧设有背电极,所述基片、面电极和背电极外包裹有内部电极,所述内部电极外包裹有中间电极,所述中间电极外包裹有外部电极。In order to solve the above technical problems, the technical solution provided by the utility model is: a linear PTC thermistor, including a substrate, a resistor body layer is arranged in the middle of the upper end surface of the substrate, and a protective layer is arranged above the resistor body layer. Surface electrodes are provided on the left and right sides of the resistor body layer, and back electrodes are provided on the left and right sides of the lower end surface of the substrate. The substrate, the surface electrodes and the back electrodes are wrapped with internal electrodes, and the external electrodes of the internal electrodes are A middle electrode is wrapped, and the middle electrode is wrapped with an outer electrode.
本实用新型与现有技术相比的优点在于:该线性PTC热敏电阻器,具有优越的稳定性、复现性,特性曲线不变,阻值随温度升高而增大,呈直线变化,线性好,与PTC高分子陶瓷合成的热敏电阻相比,线性好,无需采取线性补偿措施,使电路设计简化,温度系数常规可达到2000ppm至3000ppm,目前最高可以达到3500ppm的温度系数,灵敏度高、可靠性高、体积小、重量轻、外形标准化,适宜印刷线路板的自动化安装。Compared with the prior art, the utility model has the advantages that: the linear PTC thermistor has superior stability and reproducibility, the characteristic curve remains unchanged, and the resistance value increases with the increase of temperature, showing a linear change. Good linearity, compared with the thermistor synthesized by PTC polymer ceramics, the linearity is good, no need to take linear compensation measures, which simplifies the circuit design, the temperature coefficient can reach 2000ppm to 3000ppm in general, and the highest temperature coefficient can reach 3500ppm at present, with high sensitivity , High reliability, small size, light weight, standardized appearance, suitable for automatic installation of printed circuit boards.
作为改进,所述保护膜呈梯台形,所述内部电极、中间电极和外部电极覆盖在保护膜侧面上。As an improvement, the protective film is in a trapezoidal shape, and the internal electrodes, intermediate electrodes and external electrodes cover the side surfaces of the protective film.
作为改进,所述内部电极采用钯银材料。As an improvement, the internal electrode is made of palladium-silver material.
作为改进,所述中间电极采用镍材料。As an improvement, the intermediate electrode is made of nickel material.
作为改进,所述外部电极采用锡材料。As an improvement, the external electrode is made of tin material.
作为改进,所述基片采用氧化铝材料。As an improvement, the substrate is made of aluminum oxide.
附图说明Description of drawings
图1是本实用新型一种线性PTC热敏电阻器的结构示意图。Fig. 1 is a schematic structural view of a linear PTC thermistor of the present invention.
图2是本实用新型一种线性PTC热敏电阻器的剖视图。Fig. 2 is a sectional view of a linear PTC thermistor of the present invention.
图3是本实用新型一种线性PTC热敏电阻器温度系数分别为1000、2000、3000ppm/℃时阻值随温度变化的典型示意图。Fig. 3 is a typical schematic diagram of the resistance value changing with temperature when the temperature coefficients of a linear PTC thermistor of the present invention are 1000, 2000, 3000ppm/°C respectively.
图4是本实用新型一种线性PTC热敏电阻器的降额曲线图。Fig. 4 is a derating curve diagram of a linear PTC thermistor of the present invention.
如图所示:1、基片,2、电阻体层,3、保护膜,4、面电极,5、背电极,6、内部电极,7、中间电极,8、外部电极。As shown in the figure: 1. Substrate, 2. Resistor body layer, 3. Protective film, 4. Surface electrode, 5. Back electrode, 6. Internal electrode, 7. Intermediate electrode, 8. External electrode.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
本实用新型在具体实施时,提供一种线性PTC热敏电阻器,包括基片1,其特征在于:所述基片1上端面中间位置设有电阻体层2,所述电阻体层2上方设有保护膜3,所述电阻体层2左右两侧设有面电极4,所述基片1下端面左右两侧设有背电极5,所述基片1、面电极4和背电极5外包裹有内部电极6,所述内部电极6外包裹有中间电极7,所述中间电极7外包裹有外部电极8。When the utility model is actually implemented, it provides a linear PTC thermistor, including a substrate 1, which is characterized in that: a resistor body layer 2 is provided at the middle position of the upper end surface of the substrate 1, and a resistor body layer 2 is arranged above the resistor body layer 2. A protective film 3 is provided, surface electrodes 4 are provided on the left and right sides of the resistor body layer 2, back electrodes 5 are provided on the left and right sides of the lower end surface of the substrate 1, and the substrate 1, the surface electrodes 4 and the back electrodes 5 are The inner electrode 6 is wrapped with the inner electrode 6 , the middle electrode 7 is wrapped with the inner electrode 6 , and the outer electrode 8 is wrapped with the middle electrode 7 .
所述保护膜3呈梯台形,所述内部电极6、中间电极7和外部电极8覆盖在保护膜3侧面上,使得保护膜不易脱落,使其能够对电阻体层起到有效的保护,延长使用寿命。The protective film 3 is in the shape of a terrace, and the internal electrode 6, the intermediate electrode 7 and the external electrode 8 are covered on the side of the protective film 3, so that the protective film is not easy to fall off, so that it can effectively protect the resistor body layer and prolong the service life.
所述内部电极6采用钯银材料,使其在常温下具有良好的抗氧化性,并且在高温环境其抗氧化性随着钯含量其增多而增加。The internal electrode 6 is made of palladium-silver material, so that it has good oxidation resistance at room temperature, and its oxidation resistance increases with the increase of palladium content in a high-temperature environment.
所述中间电极7采用镍材料,使其具有一定的延展性,并且其表面具有氧化膜,能够阻止氧化反应进一步发生,具有较好的抗氧化能力。The intermediate electrode 7 is made of nickel material, so that it has a certain degree of ductility, and has an oxide film on its surface, which can prevent further oxidation reaction and has better oxidation resistance.
所述外部电极8采用锡材料,使其不与空气和水发生反应,同时方便焊接固定。The external electrode 8 is made of tin material, so that it does not react with air and water, and at the same time facilitates welding and fixing.
所述基片1采用氧化铝材料,使其具有良好的热传导性。The substrate 1 is made of aluminum oxide material, so that it has good thermal conductivity.
本实用新型的工作原理:该线性PTC热敏电阻器在使用时,将外部电极焊接在线路板上,由于外部电极由锡制成,使得该线性PTC热敏电阻器的焊接更为方便和牢固,保护膜成梯台形,且保护膜的侧面被外部点、中间电极和内部电极覆盖,使得保护膜不易脱落,电阻体层一直处于被保护的状态,从而延长线性 PTC热敏电阻的使用寿命。当该线性PTC热敏电阻器应用在电路保护时,当电路处于正常状态时,通过过流保护用PTC热敏电阻器的电流小于额定电流,过流保护用PTC热敏电阻器处于常态,阻值很小,不会影响被保护电路的正常工作。当电路出现故障,电流大大超过额定电流时,过流保护用PTC热敏电阻器陡然发热,呈高阻态,使电路处于相对"断开"状态,从而保护电路不受破坏。当故障排除后,过流保护用PTC热敏电阻器亦自动回复至低阻态,电路恢复正常工作。The working principle of the utility model: when the linear PTC thermistor is in use, the external electrode is welded on the circuit board, because the external electrode is made of tin, making the welding of the linear PTC thermistor more convenient and firm , the protective film is in a trapezoidal shape, and the sides of the protective film are covered by external points, intermediate electrodes and internal electrodes, so that the protective film is not easy to fall off, and the resistor body layer is always in a protected state, thereby prolonging the service life of the linear PTC thermistor. When the linear PTC thermistor is used in circuit protection, when the circuit is in a normal state, the current passing through the PTC thermistor for overcurrent protection is less than the rated current, and the PTC thermistor for overcurrent protection is in normal state, and the resistance The value is small and will not affect the normal operation of the protected circuit. When the circuit fails and the current greatly exceeds the rated current, the PTC thermistor for overcurrent protection suddenly heats up and is in a high-impedance state, making the circuit in a relatively "off" state, thereby protecting the circuit from damage. When the fault is eliminated, the PTC thermistor for overcurrent protection will automatically return to a low resistance state, and the circuit will resume normal operation.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The utility model and its implementation have been described above. This description is not restrictive. What is shown in the drawings is only one implementation of the utility model, and the actual structure is not limited thereto. All in all, if a person of ordinary skill in the art is inspired by it, without departing from the purpose of the utility model, without creatively designing a structural method and embodiment similar to the technical solution, it shall be protected by the utility model scope.
Claims (6)
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CN201920317833.9U CN209607522U (en) | 2019-03-13 | 2019-03-13 | A Linear PTC Thermistor |
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CN201920317833.9U CN209607522U (en) | 2019-03-13 | 2019-03-13 | A Linear PTC Thermistor |
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