CN209605716U - Segment offset measuring device - Google Patents
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- CN209605716U CN209605716U CN201920469226.4U CN201920469226U CN209605716U CN 209605716 U CN209605716 U CN 209605716U CN 201920469226 U CN201920469226 U CN 201920469226U CN 209605716 U CN209605716 U CN 209605716U
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Abstract
本实用新型公开了一种管片错台量测装置,该装置包括第一量测尺(1)和第二量测尺(2),第一量测尺和第二量测尺均为带有刻度的直尺;第一量测尺的0刻度线端与第二量测尺的0刻度线端连接,第一量测尺与第二量测尺之间的夹角为180°‑θ,错台量a=刻度读数L*sin(180°‑θ)。测量方法包括步骤1:将第一量测尺的刻度线侧贴合在第一管片(3)上;步骤2:将第一量测尺沿第一管片向第二管片方向滑动,使第二量测尺的刻度线侧与第二管片的上端边缘接触;步骤3:通过刻度读数L计算错台量a。本实用新型降低了量测误差及量测工作强度,为盾构成型隧道提供准确及时的错台数据,辅助分析错台原因形成并调整施工参数施,为高质量的成型隧道提供前期依据。
The utility model discloses a device for measuring segment staggered platforms. The device comprises a first measuring ruler (1) and a second measuring ruler (2). Both the first measuring ruler and the second measuring ruler are equipped with A ruler with a scale; the 0 scale line end of the first measuring ruler is connected to the 0 scale line end of the second measuring ruler, and the angle between the first measuring ruler and the second measuring ruler is 180°‑θ , The amount of error a=scale reading L*sin(180°‑θ). The measurement method includes step 1: attaching the scale line side of the first measuring ruler to the first segment (3); step 2: sliding the first measuring ruler along the direction of the first segment to the second segment, Make the scale line side of the second measuring ruler contact the upper edge of the second segment; Step 3: Calculate the amount of misalignment a through the scale reading L. The utility model reduces the measurement error and measurement work intensity, provides accurate and timely data on the wrong platform for the shield formed tunnel, assists in analyzing the cause of the wrong platform and adjusts the construction parameters, and provides a preliminary basis for the high-quality formed tunnel.
Description
技术领域technical field
本实用新型涉及一种盾构施工中的量测工具,尤其涉及一种管片错台量测装置。The utility model relates to a measuring tool in shield tunneling construction, in particular to a segment offset measuring device.
背景技术Background technique
在盾构施工技术中,成型隧道质量是衡量主体工程质量的重要依据,成型隧道质量参数包含管片渗水、破损、错台、椭圆度、高程、水平位置等项目,而管片错台作为成型隧道验收的重要验收项目,必须达到设计及规范要求的100%合格率才能通过工程验收。管片错台是在拼装完成后同一环相邻管片或相邻环管片之间形成的尺寸偏差,影响错台大小的因素有很多,例如:盾构姿态、管片螺栓拧紧度、同步注浆、地层富水情况等,及时准确的掌握管片错台数据是分析盾构施工各项参数及隐蔽项目是否合格的重要依据。In shield construction technology, the quality of the formed tunnel is an important basis for measuring the quality of the main project. The quality parameters of the formed tunnel include water seepage, damage, misalignment, ellipticity, elevation, horizontal position, etc. The important acceptance items of the tunnel acceptance must meet the 100% pass rate required by the design and specification in order to pass the project acceptance. Segment misalignment is the dimensional deviation formed between adjacent segments of the same ring or adjacent ring segments after the assembly is completed. There are many factors that affect the size of the misalignment, such as: shield posture, segment bolt tightening, synchronization Timely and accurate mastering of segment mislocation data is an important basis for analyzing the parameters of shield tunneling construction and whether the concealed project is qualified.
现有技术的盾构管片错台量测方法多采用钢板尺辅助塞尺进行量测,其原理是利用钢板尺将错台值转化为缝隙值,然后再利用塞尺量测缝隙值,即为管片错台值。在相邻管片弧面高低不平的情况下,先将钢板尺沿垂直于环缝或者纵缝方向紧贴于凸起的管片弧面上,然后将塞尺塞进钢板尺与另一片管片弧面的缝隙之中,最后在塞尺读取的值即是管片错台值。现有技术的量测工具和方法存在如下缺点:In the prior art, the measurement method of shield segment displacement usually uses a steel ruler to assist the feeler gauge for measurement. The principle is to use the steel ruler to convert the displacement value into a gap value, and then use the feeler gauge to measure the gap value, that is is the segment misalignment value. If the arc surface of the adjacent segment is uneven, first put the steel ruler close to the raised arc surface of the segment along the direction perpendicular to the annular seam or the longitudinal seam, and then insert the feeler gauge into the steel ruler and the other pipe. In the gap of the arc surface, the last value read on the feeler gauge is the value of segment misalignment. The measurement tools and methods of the prior art have the following disadvantages:
1、在量测管片错台时,由于塞尺的量测原理需将塞尺贴合于较低的管片弧面上,钢板尺紧靠在凸起的管片上,但管片是弧面而塞尺是直线型的,导致管片弧面与塞尺不能紧密贴合,从而导致了量测的误差;且塞尺长度越长,则贴合越不紧密,误差也就会越大,导致量测的数据也会存在误差,量测不方便,需双手进行操作才能完成。1. When measuring the segment misalignment, due to the measuring principle of the feeler gauge, the feeler gauge needs to be attached to the lower arc surface of the segment, and the steel ruler is close to the raised segment, but the segment is an arc The surface of the feeler gauge is linear, so that the arc surface of the tube and the feeler gauge cannot be closely fitted, resulting in measurement errors; and the longer the feeler gauge length, the less tightly the fit and the greater the error , resulting in errors in the measured data, the measurement is inconvenient and requires both hands to complete the operation.
2、在量测过程中,需要一手拿钢板尺,一手拿塞尺,操作不便,并且对于留取影像资料时,需要第二人配合,耗费人力。2. During the measurement process, it is necessary to hold the steel ruler in one hand and the feeler gauge in the other hand, which is inconvenient to operate, and it requires the cooperation of a second person to save the image data, which consumes manpower.
实用新型内容Utility model content
本实用新型的目的在于提供一种管片错台量测装置及方法,使量测工作方便、快捷、简单,降低了量测误差及量测工作强度,为盾构成型隧道提供了准确及时的错台数据,可以有针对性的辅助分析错台原因的形成,便于及时调整施工参数,确定错台补救措施,为高质量的成型隧道提供了前期依据。The purpose of this utility model is to provide a device and method for measuring segment displacement, which makes the measurement work convenient, fast and simple, reduces the measurement error and measurement work intensity, and provides accurate and timely measurement for shield tunnels. The wrong platform data can be used to assist in the analysis of the cause of the wrong platform in a targeted manner, which is convenient for timely adjustment of construction parameters and determination of remedial measures for the wrong platform, providing a preliminary basis for high-quality formed tunnels.
本实用新型是这样实现的:The utility model is achieved in that:
一种管片错台量测装置,包括第一量测尺和第二量测尺,第一量测尺和第二量测尺均为带有刻度的直尺;第一量测尺的0刻度线端与第二量测尺的0刻度线端连接,第一量测尺与第二量测尺之间的夹角为180°-θ,错台量a=刻度读数L*sin(180°-θ)。A segment staggered measuring device, comprising a first measuring ruler and a second measuring ruler, both of which are straightedges with scales; the 0 of the first measuring ruler The end of the scale line is connected to the end of the 0 scale line of the second measuring ruler, the angle between the first measuring ruler and the second measuring ruler is 180°-θ, and the amount of misalignment a=scale reading L*sin(180 °-θ).
所述的第一测量尺与第二测量尺关于其连接端对称。The first measuring ruler and the second measuring ruler are symmetrical about their connecting ends.
所述的θ定为5.74°,使错台量a=刻度读数L*sin5.74°=0.1L。The θ is set at 5.74°, so that the amount of misalignment a=scale reading L*sin5.74°=0.1L.
所述的第一量测尺和第二量测尺的刻度精度为1mm,错台量a的测量精度为0.1mm。The scale accuracy of the first measuring ruler and the second measuring ruler is 1 mm, and the measurement accuracy of the offset amount a is 0.1 mm.
本实用新型与现有技术相比,具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型通过直角三角形的短直角边和长直角边或者斜边的比值反应错台的值,极大的简化了量测流程,提高了量测工作的效率和精度。1. The utility model reflects the value of the misalignment through the ratio of the short side and the long side or the hypotenuse of a right triangle, which greatly simplifies the measurement process and improves the efficiency and accuracy of the measurement work.
2、本实用新型可通过改变两把量测尺的夹角来调节量测的精度,适用面广,两把量测尺的θ角优选为5.74°,可将量测精度提高到0.1mm,为盾构成型隧道到提供了准确的可参考依据。2. The utility model can adjust the measurement accuracy by changing the angle between the two measuring rulers, and has a wide range of applications. The θ angle of the two measuring rulers is preferably 5.74°, which can increase the measurement accuracy to 0.1mm. It provides an accurate reference basis for the formation of shield tunnels.
3、本实用新型采用两把带有刻度的量测尺,可实现双向测量,同时可兼做普通量测直尺使用,一尺多用,也可将改装的游标卡尺作为本实用新型的量测尺使用,便于取材,成本低。3. The utility model adopts two measuring rulers with scales, which can realize two-way measurement, and can also be used as an ordinary measuring ruler at the same time. One ruler is multi-purpose, and the modified vernier caliper can also be used as the measuring ruler of the utility model It is easy to use and obtain materials, and the cost is low.
本实用新型利用三角函数原理,将错台值利用数学关系直接转化到三角形的直角边或者斜边,能方便直接读数,解决了现有管片错台量测技术中的贴合不紧密导致的误差大、精度低、操作不方便、工具结构复杂等缺点,不需要将错台值转化为缝隙值量测,减小了多重工具物理转换带来的数据误差,消除了量测时塞尺与管片弧面之间贴合不严而产生的误差,简化了现有量测方法的操作过程,使盾构管片错台量测工作方便、快捷,还可根据不同的量测精度要求进行调整。The utility model utilizes the trigonometric function principle to directly convert the misalignment value to the right-angled side or the hypotenuse of the triangle by using the mathematical relationship, which can facilitate direct reading and solve the problem caused by the loose fit in the existing segment misalignment measurement technology. Large error, low precision, inconvenient operation, complex tool structure and other shortcomings, it is not necessary to convert the staggered value into the gap value measurement, which reduces the data error caused by the physical conversion of multiple tools, and eliminates the difference between the feeler gauge and the gap value during measurement. The error caused by the lax fit between the arc surfaces of the segments simplifies the operation process of the existing measurement method, making the measurement of the shield segment wrong platform convenient and fast, and can also be carried out according to different measurement accuracy requirements. Adjustment.
附图说明Description of drawings
图1是本实用新型管片错台量测装置的主视图;Fig. 1 is the front view of the utility model segment displacement measuring device;
图2是本实用新型管片错台量测装置的原理图;Fig. 2 is a schematic diagram of the utility model segment displacement measuring device;
图3是本实用新型管片错台量测方法的操作示意图。Fig. 3 is a schematic diagram of the operation of the method for measuring segment displacement of the utility model.
图中,1第一量测尺,2第二量测尺,3第一管片,4第二管片。Among the figure, 1 is the first measuring ruler, 2 is the second measuring ruler, 3 is the first segment, and 4 is the second segment.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
请参见附图1,一种管片错台量测装置,包括第一量测尺1和第二量测尺2,第一量测尺1和第二量测尺2均为带有刻度的直尺;第一量测尺1的0刻度线端与第二量测尺2的0刻度线端对称连接,第一量测尺1与第二量测尺2之间的夹角为180°-θ,错台量a=刻度读数L*sin(180°-θ)。Please refer to accompanying drawing 1, a device for measuring segment displacement, including a first measuring ruler 1 and a second measuring ruler 2, the first measuring ruler 1 and the second measuring ruler 2 are scaled Straightedge; the 0 scale line end of the first measuring ruler 1 is symmetrically connected with the 0 scale line end of the second measuring ruler 2, and the angle between the first measuring ruler 1 and the second measuring ruler 2 is 180° -θ, the amount of misalignment a=scale reading L*sin(180°-θ).
所述的第一测量尺1与第二测量尺2关于其连接端对称,以适应不同方位的错台的量测。The first measuring ruler 1 and the second measuring ruler 2 are symmetrical with respect to their connecting ends, so as to adapt to the measurement of different azimuths.
请参见附图2,本实用新型的原理是:在直角三角形ABC中,直角边BC的长度设定为a,∠CAB的角度为θ,由直角边BC与斜边AC的三角函数关系可知AC的长度为a/sinθ,即BC:AC=a:a/sinθ=1:1/sinθ,即当0°<θ<90°时,AC边长为a/sinθ,则C点向AB边的垂线长就为a,反之,当BC长度为a,∠CAB的角度为θ(0°<θ<90°)时,AC的长度为a/sinθ,此时把AC边标注刻度,即AC读数为L。在实际操作中,AB边长的延长线即为贴合错台下台阶管片的量测尺,而AC边长即为接触错台凸起管片的量测尺,AC边长值可通过刻度线直接读出。Please refer to accompanying drawing 2, the principle of the present utility model is: in right triangle ABC, the length of right angle side BC is set as a, the angle of ∠CAB is θ, can know AC by the trigonometric function relation of right angle side BC and hypotenuse AC The length is a/sinθ, that is, BC: AC=a:a/sinθ=1:1/sinθ, that is, when 0°<θ<90°, the length of AC side is a/sinθ, then the point C goes to the side AB The length of the vertical line is a. Conversely, when the length of BC is a and the angle of ∠CAB is θ (0°<θ<90°), the length of AC is a/sinθ. At this time, mark the scale on the side of AC, that is, AC The reading is L. In actual operation, the extension line of side AB is the measuring ruler that fits the lower step segment of the staggered platform, and the side length of AC is the measuring ruler that contacts the raised segment of the staggered platform. The value of the side length of AC can be obtained by The scale marks are read directly.
当a一定时,L=a/sinθ(0°<θ<90°)函数图像为单调递减函数,函数值随着θ的变大而减小,最小为θ=90°时,函数值为1。When a is constant, the function image of L=a/sinθ (0°<θ<90°) is a monotonically decreasing function, and the function value decreases as θ increases, and the minimum value is 1 when θ=90° .
优选的,所述的θ定为5.74°,使错台量a=刻度读数L*sin5.74°=0.1L,即当AC边长读数为10mm时,错台量a为1mm,能便捷的通过读数得到错台量的值。第一量测尺1和第二量测尺2的刻度精度为1mm,错台量a的测量精度为0.1mm。Preferably, the θ is set at 5.74°, so that the misalignment a=scale reading L*sin5.74°=0.1L, that is, when the AC side length reading is 10mm, the misalignment a is 1mm, which can be conveniently Obtain the value of the amount of error by reading. The scale accuracy of the first measuring ruler 1 and the second measuring ruler 2 is 1 mm, and the measurement accuracy of the offset amount a is 0.1 mm.
请参见附图3,一种管片错台量测方法,包括以下步骤:Please refer to accompanying drawing 3, a kind of segment displacement measurement method, comprises the following steps:
步骤1:将第一量测尺1的刻度线侧贴合在第一管片3(即错台下台阶管片)上。Step 1: Attach the scale line side of the first measuring ruler 1 to the first segment 3 (that is, the step segment under the staggered stage).
步骤2:将第一量测尺1沿第一管片3向第二管片4(即错台凸起管片)方向滑动,使第二量测尺2的刻度线侧与第二管片步骤3:通过刻度线读取刻度读数L,并根据公式错台量a=刻度读数L*sin(180°-θ)计算错台量a。刻度读数L的单位为cm,错台量a的单位为mm,当θ定为5.74°时,只需将单位转换即可直接通过刻度值读取错台量a的值。Step 2: Slide the first measuring ruler 1 along the direction of the first segment 3 to the second segment 4 (that is, the staggered convex segment), so that the scale line side of the second measuring ruler 2 is aligned with the second segment Step 3: Read the scale reading L through the scale line, and calculate the misalignment a according to the formula misalignment a=scale reading L*sin(180°-θ). The unit of the scale reading L is cm, and the unit of the misalignment a is mm. When θ is set to 5.74°, the value of the misalignment a can be read directly through the scale value only by converting the unit.
实施例:Example:
取刻度范围为0-15cm、精度为1mm、宽度为35mm的两把直尺作为第一量测尺1和第二量测尺2,在其0刻度线处对称连接成一体结构,且第一量测尺1和第二量测尺2的夹角为174.26°,即θ=5.74°,错台量a=L*sinθ=0.1L,错台量a的量测精度为0.1mm。将第一量测尺1带有刻度线的一侧合在第一管片3即错台下台阶管片上,并沿第一管片3向第二管片4即错台凸起管片方向移动,直到第二量测尺2带有刻度线的一侧恰好与第二管片4接触,读取第二量测尺2上与第二管片4接触点处的刻度为9.1cm,则错台量a为9.1mm。当错台凸起管片位于错台下台阶管片的另一侧时,由于本实用新型的对称性,反向操作流程不变,将第二测量尺2贴合在第一管片3上,并使第一量测尺1与第二管片4接触即可。Take two rulers with a scale range of 0-15cm, an accuracy of 1mm, and a width of 35mm as the first measuring ruler 1 and the second measuring ruler 2, and connect them symmetrically at the 0 scale line to form an integrated structure, and the first The included angle between the measuring ruler 1 and the second measuring ruler 2 is 174.26°, that is, θ=5.74°, the misalignment a=L*sinθ=0.1L, and the measurement accuracy of the misalignment a is 0.1mm. Put the side with the scale line of the first measuring ruler 1 on the first segment 3, that is, the lower step segment of the staggered stage, and move along the direction of the first segment 3 to the second segment 4, that is, the raised segment of the staggered stage Move until the side with the scale line of the second measuring ruler 2 is just in contact with the second tube piece 4, and read the scale at the point of contact with the second tube piece 4 on the second measuring ruler 2 to be 9.1 cm, then The amount of misalignment a is 9.1mm. When the raised segment of the staggered platform is located on the other side of the segment of the lower step of the staggered platform, due to the symmetry of the utility model, the reverse operation process remains unchanged, and the second measuring ruler 2 is pasted on the first segment 3 , and make the first measuring ruler 1 contact with the second segment 4.
以上仅为本实用新型的较佳实施例而已,并非用于限定实用新型的保护范围,因此,凡在本实用新型的精神和原则之内所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the utility model, and are not used to limit the scope of protection of the utility model. Therefore, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model shall include Within the protection scope of the present utility model.
Claims (4)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109900184A (en) * | 2019-04-08 | 2019-06-18 | 中建八局轨道交通建设有限公司 | Section of jurisdiction faulting of slab ends measuring equipment and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109900184A (en) * | 2019-04-08 | 2019-06-18 | 中建八局轨道交通建设有限公司 | Section of jurisdiction faulting of slab ends measuring equipment and method |
| CN109900184B (en) * | 2019-04-08 | 2024-04-12 | 中建八局轨道交通建设有限公司 | Segment dislocation measuring device and method |
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Granted publication date: 20191108 |