CN204757868U - But measuring tool of simultaneous measurement steel pipe welded seam reinforcement and weld width - Google Patents

But measuring tool of simultaneous measurement steel pipe welded seam reinforcement and weld width Download PDF

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CN204757868U
CN204757868U CN201520120273.XU CN201520120273U CN204757868U CN 204757868 U CN204757868 U CN 204757868U CN 201520120273 U CN201520120273 U CN 201520120273U CN 204757868 U CN204757868 U CN 204757868U
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measuring
weld
width
vernier
reinforcement
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陈端良
郭运
裘甦强
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Baoshan Iron and Steel Co Ltd
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Abstract

一种可同时测量钢管焊缝余高和焊缝宽度的量具,包括量具主体、设置于量具主体上的宽度游标和高度游标,所述量具主体包括尺身、固定量爪和限位螺钉,固定量爪上有滑动槽,滑槽与尺身垂直,用于与宽度游标的连接和滑动。根据本实用新型,可同时测量焊缝宽度和余高。焊缝宽度的测量量程为0-100mm,精度为0.1mm;余高的测量量程为0-20mm,精度为0.1mm。本实用新型在满足精度要求的同时兼备焊缝宽度和余高的测量功能,能够真实、直观的反应出焊缝的尺寸,设计简单、操作方便、实用性强。

A measuring tool capable of simultaneously measuring weld reinforcement and weld width of steel pipes, comprising a measuring tool main body, a width cursor and a height cursor arranged on the measuring tool main body, the measuring tool main body including a ruler body, fixed measuring claws and limit screws, fixed There is a sliding groove on the measuring claw, and the sliding groove is perpendicular to the ruler body, and is used for connecting and sliding with the width vernier. According to the utility model, the weld seam width and reinforcement can be measured simultaneously. The measuring range of weld width is 0-100mm, and the precision is 0.1mm; the measuring range of reinforcement is 0-20mm, and the precision is 0.1mm. The utility model has the measurement function of weld seam width and reinforcement while meeting the precision requirements, can truly and intuitively reflect the size of the weld seam, and is simple in design, convenient in operation and strong in practicability.

Description

一种可同时测量钢管焊缝余高和焊缝宽度的量具A measuring tool capable of simultaneously measuring weld reinforcement and weld width of steel pipe

技术领域 technical field

本实用新型涉及一种测量工具,特别是,本实用新型涉及一种适用于可同时测量钢管焊缝余高和焊缝宽度的综合量具。本实用新型尤其适应于UOE焊管、JCOE焊管等大口径钢管内焊缝和外焊缝尺寸的测量,另外,本实用新型可推广应用在板材焊接、带材焊接等领域的焊缝测量。 The utility model relates to a measuring tool, in particular to a comprehensive measuring tool suitable for simultaneously measuring the weld reinforcement and weld width of steel pipes. The utility model is especially suitable for the measurement of the inner and outer welds of large-diameter steel pipes such as UOE welded pipes and JCOE welded pipes. In addition, the utility model can be popularized and applied to weld seam measurements in the fields of plate welding and strip welding.

背景技术 Background technique

大口径焊管的焊缝外型尺寸是评判焊缝质量的重要因素之一,其中需要进行定量判断的是焊缝余高和焊缝宽度。 The external dimensions of the weld seam of large-diameter welded pipes are one of the important factors for judging the quality of the weld seam, among which the reinforcement and width of the weld seam need to be quantitatively judged.

当前焊缝余高多采用百分表进行测量:先在一侧焊趾出归零,横向移动百分表,得出最高处值为a;再在另一侧焊趾处归零,移动百分表,得出最高处值为b;最终得出余高为(a+b)/2。该方法测量繁琐,而且百分表表架远大于焊缝宽度,在焊接后钢管存在局部椭圆度,无法精确测量焊缝最高点距离焊趾的高度。 At present, the weld reinforcement is mostly measured with a dial indicator: first return to zero at the weld toe on one side, move the dial indicator laterally, and obtain the highest value a; then return to zero at the weld toe on the other side, and move the dial indicator to Divide the table, and get the highest value of b; finally get the reinforcement as (a+b)/2. This method is cumbersome to measure, and the dial indicator frame is much larger than the width of the weld. After welding, the steel pipe has local ellipticity, and it is impossible to accurately measure the height of the highest point of the weld from the weld toe.

焊缝宽度通常采用钢直尺和游标卡尺进行测量。使用钢直尺时,由于焊缝突起导致无法准确与焊趾对其,导致测量精度不高。使用游标卡尺测量时,精度可以满足测量要求,但由于测量柄过长,在测量内焊缝宽度时与管壁有干涉,无法确保准确测量焊缝宽度。 Weld width is usually measured with a steel ruler and vernier calipers. When using a steel ruler, due to the protrusion of the weld seam, it cannot be accurately aligned with the weld toe, resulting in low measurement accuracy. When using a vernier caliper to measure, the accuracy can meet the measurement requirements, but because the measuring handle is too long, it interferes with the pipe wall when measuring the width of the inner weld, which cannot ensure accurate measurement of the weld width.

CN201016688Y公开了一种直读式焊缝余高测量装置。该装置解决钢管焊缝余高测量准确问题。包括,二个基座,其本体内轴向开有定位通孔,并通过设置一定位销连接;二个加紧件,分别包括夹紧块、导杆,该导杆分别插入二个基座的容置通孔内,并抵靠二个夹紧件的导杆;测量表具,设置于二个基座之间,其为二夹紧块所夹持固定。由此以直接读取焊缝余高值,提高工作效率。 CN201016688Y discloses a direct-reading welding seam reinforcement measuring device. The device solves the problem of accurate measurement of steel pipe weld reinforcement. Including, two bases, which have positioning through holes in the axial direction of the body, and are connected by setting a positioning pin; It is accommodated in the through hole and leans against the guide rods of the two clamping parts; the measuring instrument is arranged between the two bases and is clamped and fixed by the two clamping blocks. In this way, the weld reinforcement value can be read directly to improve work efficiency.

然而,该实用新型可以测量焊缝余高,但无法同时测量焊缝宽度,造成现场操作不便。而且,因为基座远大于焊缝宽度,在焊接后钢管存在局部椭圆度,无法精确测量焊缝最高点距离焊趾的高度。 However, the utility model can measure the weld reinforcement, but cannot measure the weld width at the same time, which causes inconvenience in on-site operation. Moreover, because the base is much larger than the width of the weld, the steel pipe has local ovality after welding, and it is impossible to accurately measure the height of the highest point of the weld from the weld toe.

为此,人们期待一种可简化,且可同时测量焊缝余高和焊缝宽度的测量工具,即,一把尺子兼备两种测量功能,方便使用。同时,人们也期待提高焊缝余高测量准确度和精度。 Therefore, people look forward to a measuring tool that can be simplified and can simultaneously measure weld reinforcement and weld width, that is, a ruler has both measurement functions and is convenient to use. At the same time, people are also looking forward to improving the accuracy and precision of weld reinforcement measurement.

实用新型内容 Utility model content

为克服上述问题,本实用新型提供一种可同时测量钢管焊缝余高和焊缝宽度的量具,以满足测量精度和准确度要求。 In order to overcome the above problems, the utility model provides a measuring tool that can simultaneously measure the weld reinforcement and weld width of steel pipes to meet the requirements of measurement precision and accuracy.

本实用新型提供的一种可同时测量钢管焊缝余高和焊缝宽度的量具的技术方案如下: The technical scheme of a measuring tool that can simultaneously measure the weld reinforcement and weld width of the steel pipe provided by the utility model is as follows:

一种可同时测量钢管焊缝余高和焊缝宽度的量具,包括作为量具主体的尺身,设置于尺身一侧的固定量爪和对应固定量爪设置、带有宽度游标的移动量爪,所述移动量爪滑动设置于尺身,其特征在于, A measuring tool capable of simultaneously measuring weld reinforcement and weld width of steel pipes, comprising a ruler body as the main body of the measuring tool, fixed measuring claws arranged on one side of the ruler body, and a moving measuring claw with a width vernier set corresponding to the fixed measuring claws , the moving claw is slidably arranged on the ruler body, and it is characterized in that,

所述固定量爪上有与尺身垂直的滑槽,所述滑槽滑动连接用于测量焊缝余高的高度游标及其高度游标尺。 There is a chute perpendicular to the ruler body on the fixed measuring claw, and the chute is slidably connected with a height vernier for measuring weld reinforcement and its height vernier.

根据本实用新型所述的一种可同时测量钢管焊缝余高和焊缝宽度的量具,其特征在于, According to the utility model, a measuring tool capable of simultaneously measuring the weld reinforcement and weld width of steel pipes is characterized in that:

所述移动量爪与宽度游标一体设置,随游标滑动而移动,当宽度游标零点与量具主体零点对齐时,移动量爪与量具主体固定量爪贴紧(间隙为零)。 The moving measuring jaw is integrated with the width vernier, and moves with the sliding of the vernier. When the zero point of the width vernier is aligned with the zero point of the main body of the measuring tool, the moving measuring jaw is closely attached to the fixed measuring jaw of the main body of the measuring tool (the gap is zero).

根据本实用新型所述的一种可同时测量钢管焊缝余高和焊缝宽度的量具,其特征在于, According to the utility model, a measuring tool capable of simultaneously measuring the weld reinforcement and weld width of steel pipes is characterized in that:

所述移动量爪的焊缝宽度测量量程为0-100mm,精度为0.1mm。 The measuring range of the weld seam width of the moving measuring claw is 0-100mm, and the precision is 0.1mm.

根据本实用新型所述的一种可同时测量钢管焊缝余高和焊缝宽度的量具,其特征在于, According to the utility model, a measuring tool capable of simultaneously measuring the weld reinforcement and weld width of steel pipes is characterized in that:

所述用于测量焊缝余高的高度游标及其高度游标尺的余高测量量程为0-20mm,精度为0.1mm。 The height vernier used for measuring the weld reinforcement and the height vernier ruler thereof have a reinforcement measuring range of 0-20 mm and an accuracy of 0.1 mm.

根据本实用新型所述的一种可同时测量钢管焊缝余高和焊缝宽度的量具,其特征在于, According to the utility model, a measuring tool capable of simultaneously measuring the weld reinforcement and weld width of steel pipes is characterized in that:

所述宽度游标及高度游标上分别设置有宽度游标限位螺钉和高度游标限位螺钉。 The width vernier and the height vernier are respectively provided with a width vernier limit screw and a height vernier limit screw.

根据本实用新型所述的一种可同时测量钢管焊缝余高和焊缝宽度的量具,其特征在于, According to the utility model, a measuring tool capable of simultaneously measuring the weld reinforcement and weld width of steel pipes is characterized in that:

所述设置于尺身一侧的固定量爪与尺身一体设置。 The fixed measuring jaws arranged on one side of the ruler body are integrated with the ruler body.

参见图3所示,可同时测量钢管焊缝余高和焊缝宽度。量具主体包括尺身、固定量爪和限位螺钉。尺身上有用于长度测量的刻度线,刻线分度值为1mm,测量范围为0-100mm。固定量爪与尺身为一体化制造,固定量爪上有滑动槽,滑槽与尺身垂直,用于与宽度游标的连接和滑动。在固定量爪上刻有与滑槽平行的用于长度(高度)测量的刻度线,分度值为1mm,测量范围为0-20mm。宽度游标沿量具主体尺身滑动,包括宽度游标、移动量爪和宽度游标限位螺钉。宽度游标上刻有分度刻线,零点位置与量具主体零点对齐,测量精度为0.1mm。移动量爪与宽度游标一体,随游标滑动而移动,当宽度游标零点与量具主体零点对齐时,移动量爪与量具主体固定量爪贴紧(间隙为零)。移动量爪与量具主体固定量爪长度相同,即两量爪的测量端部距量具主体下平面的垂直距离相等。宽度游标限位螺钉用于游标定位后锁紧,防止在读数或移动测量尺时因游标移动造成测量错误。高度游标沿量具主体固定前爪滑槽滑动,包括高度游标尺、高度游标和高度游标限位螺钉。高度游标尺与高度游标固定连接,平行于量具主体尺身。高度游标尺下表面有一定宽度,且与测量前爪和移动测量爪尖端在同一平面内时,高度游标零度与测量前爪上的零度对齐,此即为余高测量的零点位置。高度游标限位螺钉用于固定高度游标。 As shown in Figure 3, the steel pipe weld reinforcement and weld width can be measured at the same time. The main body of the measuring tool includes a ruler body, fixed measuring jaws and limit screws. There are scale lines on the body of the ruler for length measurement, the graduation value of the scale line is 1mm, and the measurement range is 0-100mm. The fixed measuring claw and the ruler body are integrally manufactured, and there is a sliding groove on the fixed measuring claw, which is perpendicular to the ruler body, and is used for connecting and sliding with the width vernier. The scale line parallel to the chute for length (height) measurement is engraved on the fixed jaw, with a division value of 1mm and a measurement range of 0-20mm. The width vernier slides along the main body of the measuring tool, including the width vernier, moving jaws and width vernier limit screw. The width vernier is engraved with graduation marks, the zero position is aligned with the zero point of the main body of the gauge, and the measurement accuracy is 0.1mm. The moving jaw is integrated with the width vernier, and moves with the sliding of the vernier. When the zero point of the width vernier is aligned with the zero point of the main body of the measuring tool, the moving jaw is closely attached to the fixed jaw of the main body of the measuring tool (the gap is zero). The length of the movable jaw is the same as that of the fixed jaw of the main body of the measuring tool, that is, the vertical distances between the measuring ends of the two measuring jaws and the lower plane of the main body of the measuring tool are equal. Width vernier limit screw is used to lock the vernier after positioning to prevent measurement errors caused by the movement of the vernier when reading or moving the measuring ruler. The height vernier slides along the chute of the fixed front claw of the main body of the measuring tool, including the height vernier ruler, height vernier and height vernier limit screw. The height vernier ruler is fixedly connected with the height vernier, and is parallel to the main body of the measuring tool. The lower surface of the height vernier has a certain width, and when the measuring forepaw and the tip of the moving measuring paw are in the same plane, the zero degree of the height vernier is aligned with the zero degree on the measuring forepaw, which is the zero point position of the residual height measurement. The height vernier limit screw is used to fix the height vernier.

本实用新型的使用方法: The using method of the utility model:

测量焊缝宽度时,尺身与焊缝垂直,固定量爪固定在焊缝一侧的焊趾位置,移动宽度游标,将移动量爪固定在焊缝另一侧的焊趾位置,旋动宽度游标限位螺钉固定宽度游标,由尺身和游标上的刻度读取焊缝宽度值。 When measuring the width of the weld, the ruler body is perpendicular to the weld, the fixed jaw is fixed at the welding toe position on one side of the weld, the width cursor is moved, and the moving jaw is fixed at the welding toe position on the other side of the weld, and the width is rotated The vernier limit screw fixes the width vernier, and the weld width value is read from the scale on the ruler body and the vernier.

测量焊缝高度时,按照测量焊缝宽度的步骤将两量爪置于焊缝两侧焊趾位置,上下移动高度游标,高度游标尺下表面与焊缝最高点紧贴,高度游标尺有一定宽度,与焊缝最高位置紧贴后可确保两测量爪与焊缝横截面是平行的,确保了测量的准确度。由高度游标和固定量爪上的刻度读取焊缝高度值。 When measuring the height of the weld, place the two measuring claws at the welding toes on both sides of the weld according to the steps of measuring the width of the weld, move the height vernier up and down, the lower surface of the height vernier is close to the highest point of the weld, and the height vernier has a certain Width, close to the highest position of the weld can ensure that the two measuring claws are parallel to the cross-section of the weld, ensuring the accuracy of the measurement. Read the weld height value from the height vernier and the scale on the fixed jaw.

有益效果: Beneficial effect:

本实用新型可测量焊缝宽度和余高。焊缝宽度的测量量程为0-100mm,精度为0.1mm;余高的测量量程为0-20mm,精度为0.1mm。本实用新型在满足精度要求的同时兼备焊缝宽度和余高的测量功能,能够真实、直观的反应出焊缝的尺寸,设计简单、操作方便、实用性强。 The utility model can measure the width and residual height of the welding seam. The measurement range of the weld width is 0-100mm, and the accuracy is 0.1mm; the measurement range of the reinforcement is 0-20mm, and the accuracy is 0.1mm. The utility model has the measurement function of weld seam width and reinforcement while meeting the precision requirements, can truly and intuitively reflect the size of the weld seam, and is simple in design, convenient in operation and strong in practicability.

附图说明 Description of drawings

图1为钢管焊缝示意图。 Figure 1 is a schematic diagram of a steel pipe weld.

图2为以往钢管焊缝示意图。 Figure 2 is a schematic diagram of a conventional steel pipe weld.

图3为焊缝测量尺结构示意图。 Figure 3 is a schematic diagram of the structure of the weld seam measuring ruler.

图4为焊缝测量尺组成图。 Figure 4 is a composition diagram of the weld measuring ruler.

图5为测量尺正视图。 Figure 5 is a front view of the measuring ruler.

图6为测量尺俯视图。 Figure 6 is a top view of the measuring ruler.

图7为焊缝尺寸测量示意图。 Figure 7 is a schematic diagram of weld size measurement.

图中,1为尺身,2为宽度游标,3为宽度游标限位螺钉,4为高度游标限位螺钉,5为高度游标,6为固定量爪,7为高度游标尺,8为移动量爪。 In the figure, 1 is the ruler body, 2 is the width vernier, 3 is the width vernier limit screw, 4 is the height vernier limit screw, 5 is the height vernier, 6 is the fixed claw, 7 is the height vernier ruler, 8 is the movement amount claw.

具体实施方式 Detailed ways

实施例: Example:

1、测量焊缝宽度时,尺身(1)与焊缝垂直,固定量爪(6)固定在焊缝一侧的焊趾位置,移动宽度游标,将移动量爪(8)固定在焊缝另一侧的焊趾位置,旋动宽度游标限位螺钉(3)固定宽度游标,由尺身(1)和宽度游标(2)上的刻度读取焊缝宽度值。 1. When measuring the width of the weld seam, the ruler body (1) is perpendicular to the weld seam, the fixed measuring claw (6) is fixed at the welding toe position on one side of the weld seam, and the width cursor is moved to fix the moving measuring claw (8) on the weld seam At the welding toe position on the other side, turn the width vernier limit screw (3) to fix the width vernier, and read the weld width value from the scale on the ruler body (1) and the width vernier (2).

2、测量焊缝高度时,按照测量焊缝宽度的步骤将两量爪置于焊缝两侧焊趾位置,上下移动高度游标(4),高度游标尺(7)下表面与焊缝最高点紧贴,高度游标尺(7)有一定宽度,与焊缝最高位置紧贴后可确保两测量爪与焊缝横截面是平行的,确保了测量的准确度。由高度游标(5)和固定量爪(6)上的刻度读取焊缝高度值。 2. When measuring the height of the weld, place the two measuring claws at the welding toes on both sides of the weld according to the steps of measuring the width of the weld, move the height cursor (4) up and down, the lower surface of the height vernier (7) and the highest point of the weld Clinging, the height vernier (7) has a certain width, and after being close to the highest position of the weld, it can ensure that the two measuring claws are parallel to the cross section of the weld, ensuring the accuracy of measurement. Read the weld height value from the height vernier (5) and the scale on the fixed jaw (6).

根据本实用新型,可同时测量焊缝宽度和余高。焊缝宽度的测量量程为0-100mm,精度为0.1mm;余高的测量量程为0-20mm,精度为0.1mm。本实用新型在满足精度要求的同时兼备焊缝宽度和余高的测量功能,能够真实、直观的反应出焊缝的尺寸,设计简单、操作方便、实用性强。 According to the utility model, the weld seam width and reinforcement can be measured simultaneously. The measurement range of the weld width is 0-100mm, and the accuracy is 0.1mm; the measurement range of the reinforcement is 0-20mm, and the accuracy is 0.1mm. The utility model has the measurement function of weld seam width and reinforcement while meeting the precision requirements, can truly and intuitively reflect the size of the weld seam, and is simple in design, convenient in operation and strong in practicability.

Claims (6)

1. can measure the measurer of steel pipe seam reinforcement and weld width for one kind simultaneously, comprise the blade as measurer main body, be arranged at the fixing measuring jaw of blade side and correspondence and fix that measuring jaw is arranged, with the mobile measuring jaw of width vernier, described mobile measuring jaw slides and is arranged at blade, it is characterized in that
Described fixing measuring jaw has the chute vertical with blade, and described slide connects height vernier and height vernier calliper thereof for measuring weld reinforcement.
2. a kind of measurer simultaneously can measuring steel pipe seam reinforcement and weld width as claimed in claim 1, is characterized in that,
Described mobile measuring jaw and width vernier are wholely set, mobile with vernier slide, and when width vernier zero to align with measurer main body zero point, mobile measuring jaw and measurer main body are fixed measuring jaw and be adjacent to, and gap is zero.
3. a kind of measurer simultaneously can measuring steel pipe seam reinforcement and weld width as claimed in claim 1, is characterized in that,
It is 0-100mm that the weld width of described mobile measuring jaw measures range, and precision is 0.1mm.
4. a kind of measurer simultaneously can measuring steel pipe seam reinforcement and weld width as claimed in claim 1, is characterized in that,
It is 0-20mm that the reinforcement of described height vernier for measuring weld reinforcement and height vernier calliper thereof measures range, and precision is 0.1mm.
5. a kind of measurer simultaneously can measuring steel pipe seam reinforcement and weld width as claimed in claim 1, is characterized in that,
Described width vernier and height vernier are respectively arranged with width vernier stop screw and height vernier stop screw.
6. a kind of measurer simultaneously can measuring steel pipe seam reinforcement and weld width as claimed in claim 1, is characterized in that,
Described be arranged at blade side fixing measuring jaw and blade be wholely set.
CN201520120273.XU 2015-02-28 2015-02-28 But measuring tool of simultaneous measurement steel pipe welded seam reinforcement and weld width Expired - Lifetime CN204757868U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107796278A (en) * 2017-09-28 2018-03-13 中国航发动力股份有限公司 A kind of aero-engine casing and blade edge plate welding seams width measuring tool
CN113405595A (en) * 2021-05-28 2021-09-17 广东省科学院中乌焊接研究所 Welding groove measuring instrument and using method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107796278A (en) * 2017-09-28 2018-03-13 中国航发动力股份有限公司 A kind of aero-engine casing and blade edge plate welding seams width measuring tool
CN113405595A (en) * 2021-05-28 2021-09-17 广东省科学院中乌焊接研究所 Welding groove measuring instrument and using method thereof

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