CN209604346U - Intelligent variable pump and intelligent hydraulic control system - Google Patents
Intelligent variable pump and intelligent hydraulic control system Download PDFInfo
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- CN209604346U CN209604346U CN201920046451.7U CN201920046451U CN209604346U CN 209604346 U CN209604346 U CN 209604346U CN 201920046451 U CN201920046451 U CN 201920046451U CN 209604346 U CN209604346 U CN 209604346U
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- 239000007788 liquid Substances 0.000 claims description 20
- 238000004891 communication Methods 0.000 claims description 12
- 230000008859 change Effects 0.000 claims description 10
- 238000005086 pumping Methods 0.000 claims description 6
- 239000002828 fuel tank Substances 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 239000003921 oil Substances 0.000 description 105
- 238000000034 method Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 11
- 239000011800 void material Substances 0.000 description 11
- 238000006073 displacement reaction Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 239000012530 fluid Substances 0.000 description 7
- 230000009467 reduction Effects 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
On the one hand a kind of intelligent variable pump and intelligent hydraulic control system, variable pump, the piston rod of Variable Control oil cylinder connect with the swash plate of pump ontology, on the other hand connect with the valve pocket of electromagnetic proportional valve；The P mouth of flow control valve, switching valve and constant-pressure control valve and the rod chamber of Variable Control oil cylinder are all connected with pump ontology oil outlet；A mouthfuls of flow control valve connect with the T of switching valve mouth；The A mouth of switching valve is connect with the P of electromagnetic proportional valve mouth, and the B mouth of switching valve is connect with the P mouth of auxiliary reversal valve again with after the connection of the A of electromagnetic proportional valve mouth, and the A mouth of reversal valve is assisted to be connected to the rodless cavity of Variable Control oil cylinder；The A mouth of constant-pressure control valve is connect with the T mouth of auxiliary reversal valve.System, including variable pump and multiple execution units being made of executive component and load-sensitive valve.The variable pump can automatically switch on volume and Ioad-sensing control mode, the system can make between multiple executive components it is noiseless, expeditiously work, energy-saving effect is good.
Description
Technical field
The utility model relates to technical field of hydraulic, and in particular to a kind of intelligent variable pump and intelligent hydraulic control system
System.
Background technique
It is compound in lightweight, energy utilization efficiency, multi-execution component to hydraulic system with the development of equipment manufacturing technology
The requirement of operation etc. is higher and higher.In existing hydraulic system, variable pump volume control system and load-sensitive throttling
Control system is widely used due to respective advantage.
In typical variable pump volume control system, electric Electro-hydraulic Proportional Displacement pump supplies hydraulic oil in fuel tank by solenoid directional control valve
To hydraulic cylinder.Wherein solenoid directional control valve is carried out switch motion by the control of controller.When hydraulic cylinder does not need movement, controller will
Solenoid directional control valve is closed, while the discharge capacity that electric Electro-hydraulic Proportional Displacement pumps being become zero.When hydraulic cylinder needs to act, controller changes electromagnetism
It is opened to valve, while needing to adjust the discharge capacity that electric Electro-hydraulic Proportional Displacement pumps to suitable size by system.The discharge capacity of electric Electro-hydraulic Proportional Displacement pump
Variation just controls the velocity magnitude of hydraulic cylinder.Because solenoid directional control valve only plays whether control moves and direction, without throttling
Effect, so, the pressure loss for exporting to executive component in volume control system from pump is smaller, the energy utilization efficiency of system
It is higher.But there is a disadvantages for variable pump volume control system, at any one time, a hydraulic pump can only correspond to one
The executive component of work, in other words, for multiple executive component composite moves, each executive component requires one individually
Hydraulic pump is controlled.In this way, needing to configure multiple hydraulic pumps when there is multiple executive components in systems, design is increased
And manufacturing cost.
In typical load-sensitive throttle control system, load sensitive pump gives hydraulic oil in fuel tank to multiple loads respectively
Sensitive valve.Each load-sensitive valve individually controls a hydraulic cylinder.By shuttle valve come to maximum load pressure between multiple hydraulic cylinders
Force signal is compared, and a biggish signal is fed back to load sensitive pump.Controller according to system for needing to control
The aperture of load-sensitive valve and direction.Each load sensitive pump is built-in with flow control valve, the adjustable load of flow control valve
The pressure of sensitive pump is only higher by the steady state value set than load.As a result, for relatively conventional constant displacement pump overflow valve circuit,
Load sensitive system can reduce energy dissipation.Load-sensitive valve used in load sensitive system, can be as conventional ratio
The same aperture that oil liquid direction and valve port are controlled according to the electric signal of controller of valve.Meanwhile load-sensitive valve has been internally integrated use
The constant pressure-compensated valve of pressure difference before and after making corresponding valve port.This constant pressure difference is used to guarantee the through-current capacity and valve of valve port
Mouth flow area is directly proportional, and this pressure difference is less than the pressure difference of the setting of the flow control valve inside load sensitive pump.In this way, load
The movement that sensory system just has each executive component is not influenced by respective different loads size.
In fact, hydraulic system is not to always work under the operating condition that multiple executing agencies work at the same time.Many times,
Only have an executing agency in hydraulic system working.When only one executing agency moves in system, just there is no multiple
Executive component influence each other speed the problem of.However, the pressure-compensated valve in load-sensitive valve still works at this time, to keep
Pressure difference before and after reversal valve is a steady state value.At this moment, the flow control valve built in load sensitive pump also make pump discharge pressure and
Load keeps a steady state value.In this case, built in the pressure-compensated valve and load sensitive pump built in load-sensitive valve
Flow control valve just constitutes dual compensation, and which results in serious restriction losses, and in other words, pressure-compensated valve is at extra
Waste the element of energy.
Summary of the invention
In view of the above-mentioned problems of the prior art, the utility model provides a kind of intelligent variable pump, which can
It is energized, and can be energized for Ioad-sensing control hydraulic system for volumetric void fraction hydraulic system, it can be in load-sensitive
Restriction loss caused by flow control valve built-in under single executive component action situation is avoided when using in control hydraulic system
Problem, to improve system capacity utilization efficiency；Meanwhile the variable pump has the function of overpressure protection, can improve in use process
Safety coefficient.
To achieve the goals above, the utility model provides a kind of intelligent variable pump, including shell, peace in the shell
Equipped with pump ontology, flow control valve, switching valve, electromagnetic proportional valve, Variable Control oil cylinder, constant-pressure control valve and auxiliary reversal valve；
The shell is equipped with the B mouth of the oil outlet by oil circuit connection to pump ontology, the S by oil circuit connection to pump ontology oil inlet
Mouth, the X mouth for passing through oil circuit connection to flow control valve spring chamber and the L mouth for exporting leakage oil liquid；The Variable Control oil
Part of the piston rod of cylinder in rod chamber is arranged with first back-moving spring, and the end of the piston rod of Variable Control oil cylinder and pump are originally
One end of intracorporal swash plate is hinged, and the end of the piston rod also passes through feedback rod and the valve pocket of electromagnetic proportional valve connects, with
Drive transverse shifting of the valve pocket of electromagnetic proportional valve relative to its spool；
The P mouth of flow control valve, the P mouth of switching valve, the rod chamber of the P mouth of constant-pressure control valve and Variable Control oil cylinder are logical
Oil circuit connection is crossed to the oil outlet for pumping ontology；
By oil circuit connection to itself P mouth, A mouthfuls connect the left position control mouth of flow control valve with the T of switching valve mouth,
Its T mouthfuls directly leaks in shell；
The A mouth of switching valve is connect with the P of electromagnetic proportional valve mouth, B mouthfuls be connected to the A of electromagnetic proportional valve mouth after changed with auxiliary
It is connected to the P mouth of valve；
The T mouth of electromagnetic proportional valve directly leaks in shell；
By oil circuit connection to itself P mouth, T mouthfuls directly leak in shell the left position control mouth of constant-pressure control valve,
Its A mouthfuls connect with the T mouth of auxiliary reversal valve；
The A mouth of auxiliary reversal valve is connect by oil circuit with the rodless cavity of Variable Control oil cylinder, and right position control mouth passes through oil
Road is connected to the T mouth of itself.
As a preference, switching valve is two four-way electromagnetic reversing valves, when electromagnet obtains electric, work in left position, P
Oil communication between mouth and A mouthfuls, the oil circuit between T mouthfuls and B mouthfuls disconnect；When its electromagnet power loss, work in right position, P
Oil circuit between mouth and A mouthfuls disconnects, the oil communication between T mouthfuls and B mouthfuls.
As a preference, electromagnetic proportional valve is two-bit triplet solenoid-operated proportional reversal valve, the electric current of electromagnet is more than or equal to
When maximum set value, oil communication of the work between left position, P mouthfuls of A mouthfuls and T mouthfuls of closings；The electric current of electromagnet be less than etc.
When minimum setting value, oil communication of the work between right position, P mouthfuls and A mouthfuls, T mouthfuls of closings；The electric current of electromagnet is big
In minimum setting value and be less than maximum set value when, P mouthfuls are connected to T mouthfuls and A mouthfuls simultaneously.
In the technical scheme, which, can basis when being applied in the hydraulic system with multiple executive components
Executive component automatically switches on volumetric void fraction mode and Ioad-sensing control mode to be single or multiple, so as to so that liquid
Pressure system it is more efficient, it is also more energy saving.When in the hydraulic system that it is applied to multiple executive components, it can guarantee more
Movement between a executing agency is not interfere with each other, and energy-efficient purpose can also be realized under Ioad-sensing control mode.Constant pressure
The oil drain quantity of pump ontology can be reduced, after superpressure in such a way that piston rod B acts on piston A to reach superpressure by controlling oil cylinder
The purpose of protection, so as to improve the safety coefficient in use process.
The utility model also provides a kind of intelligent hydraulic control system, which can only have an execution in hydraulic system
It is had higher efficiency when element, can more effectively save energy consumption, moreover it is possible in Ioad-sensing control mode, guarantee multiple execution
Element is not interfere with each other mutually.
To achieve the goals above, the utility model additionally provides a kind of intelligent hydraulic control system, including variable pump, control
Handle, controller and at least two load execution units processed, the load execution unit is by load-sensitive valve and and load-sensitive
Valve oil outlet connection hydraulic actuator composition, the controller respectively with control handle and load execution unit in load
Sensitive valve connection；
The B mouth of variable pump is connect by pipeline with the oil inlet for loading the load-sensitive valve in execution unit, two loads
The oil outlet of load-sensitive valve in execution unit is separately connected two oil inlets of shuttle valve, and the oil outlet of shuttle valve is connected by oil circuit
It is connected to the X mouth of variable pump, the S mouth of variable pump and L mouthfuls pass through oil circuit connection to fuel tank；The controller also respectively with variable pump
In electromagnetic proportional valve connected with switching valve.
In the technical scheme, variable pump can be made to automatically switch on volume when only one executive component of system works
Under control model, load-sensitive valve is opened to maximum open, the discharge capacity of pump can be controlled by electromagnetic proportional valve, to control
The flow of system avoids the restriction loss problem in flow control valve adjustment process, and can make the energy benefit in the course of work
With more efficient, the reaction of executive component is sensitiveer, and operating rate is faster.When there is multiple executive components to work at the same time in system
When, variable pump can be made to automatically switch on Ioad-sensing control mode, pumpage is carried out with the pressure signal using load feedback
Automatic adjustment, corresponding flow can be provided according to the needs of system, guarantee that the movement between multiple executing agencies is not interfere with each other.
Meanwhile system work carries out automatically in volumetric void fraction mode and Ioad-sensing control mode.Therefore, the hydraulic system without
It can make the more efficient of system under Ioad-sensing control mode in volumetric void fraction mode, or work by work, more save
Energy.
Detailed description of the invention
Fig. 1 is the hydraulic schematic diagram of variable pump in the utility model；
Fig. 2 is the hydraulic schematic diagram of the hydraulic control system based on variable pump in the utility model；
Fig. 3 is detailed schematic diagram of the electromagnetic proportional valve at equilbrium position in the utility model；
Fig. 4 is that the valve port flow area of the electromagnetic proportional valve in the utility model changes schematic diagram；
Fig. 5 is the liquid that the hydraulic control system in the utility model works when being in equilbrium position under volumetric void fraction mode
Press schematic diagram；
Fig. 6 is that the hydraulic control system work in the utility model pumps the liquid that ontology discharge capacity becomes larger under volumetric void fraction mode
Press schematic diagram；
Fig. 7 is that the hydraulic control system work in the utility model pumps the liquid that ontology discharge capacity becomes smaller under volumetric void fraction mode
Press schematic diagram；
When Fig. 8 is that the hydraulic control system in the utility model works under Ioad-sensing control mode in equilbrium position
Hydraulic schematic diagram；
Fig. 9 pumps ontology discharge capacity for the hydraulic control system work in the utility model under Ioad-sensing control mode and becomes larger
Hydraulic schematic diagram；
Figure 10 is that the hydraulic control system work in the utility model pumps the change of ontology discharge capacity under Ioad-sensing control mode
Small hydraulic schematic diagram；
Figure 11 is that the hydraulic control system in the utility model works under any control model, and system pressure is more than constant pressure
Control valve sets hydraulic schematic diagram when pressure.
In figure: 1, pump ontology, 2, swash plate, 31, first back-moving spring, 41, Variable Control oil cylinder, 41a, rod chamber, 41b,
Rodless cavity, 5, feedback rod, 6, electromagnetic proportional valve, 7, switching valve, 8, flow control valve, 9, shell, 10, constant-pressure control valve, 11, liquid
Press executive component, 12, load-sensitive valve, 13, shuttle valve, 14, controller, 15, variable pump, 16, auxiliary reversal valve, 100, control hand
Handle.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
As shown in Figure 1, a kind of intelligent variable pumps, including shell 9, pump ontology 1, flow control are installed in the shell 9
Valve 8, switching valve 7, electromagnetic proportional valve 6, Variable Control oil cylinder 41, constant-pressure control valve 10 and auxiliary reversal valve 16；On the shell 9
Equipped with by oil circuit connection to pump ontology 1 oil outlet B mouth, by oil circuit connection to pump 1 oil inlet of ontology S mouth, pass through
L of the oil circuit connection to the X mouth of 8 spring cavity of flow control valve and for exporting leakage oil liquid has pump ontology 1 for derived oil liquid
Leakage Energy, the T mouth oil extraction of Leakage Energy, flow control valve 8 of Variable Control oil cylinder 41, the T mouth oil extraction and perseverance of electromagnetic proportional valve 6
T mouth oil extraction of pressure control valve 10 etc.；It is multiple that part of the piston rod of the Variable Control oil cylinder 41 in rod chamber is arranged with first
Position spring 31, the end of the piston rod of Variable Control oil cylinder 41 and an end of the swash plate in pump ontology 1 are hinged, specifically,
It can be in the hinged connecting rod in the end of the piston rod of Variable Control oil cylinder 41, piston of the connecting rod far from Variable Control oil cylinder 41
The other end of bar and an end of swash plate are hinged, to guarantee to have good freedom degree.The end of the piston rod also passes through instead
Feedback bar 5 is connect with the valve pocket of electromagnetic proportional valve 6, to drive the valve pocket of electromagnetic proportional valve 6 relative to the transverse shifting of its spool；
The auxiliary reversal valve 16 is two-bit triplet pilot operated directional control valve, and the A mouth of auxiliary reversal valve 16 passes through oil circuit and variable
The rodless cavity connection of oil cylinder 41 is controlled, right position control mouth passes through oil circuit connection to the T mouth of itself.
The P mouth of flow control valve 8, the P mouth of switching valve 7, the P mouth of constant-pressure control valve 10 and Variable Control oil cylinder 41 have bar
Chamber passes through oil circuit connection to the oil outlet for pumping ontology 1；
The left position control mouth of flow control valve 8 by oil circuit connection to itself P mouth, A mouthfuls with the T mouth company of switching valve 7
It connects, T mouthfuls directly leak in shell 9；
The A mouth of switching valve 7 is connect with the P of electromagnetic proportional valve 6 mouth, B mouthfuls be connected to the A of electromagnetic proportional valve 6 mouth after with it is auxiliary
The P mouth of reversal valve 16 is helped to connect；
The T mouth of electromagnetic proportional valve 6 directly leaks in shell 9；
The left position control mouth of constant-pressure control valve 10 passes through oil circuit connection to the P mouth of itself, and T mouthfuls directly leak to shell 9
Interior, A mouthfuls connect with the T mouth of auxiliary reversal valve 16；Constant-pressure control valve 10 can play the purpose of overpressure protection to variable pump, to protect
Demonstrate,prove the safety in use process.
The A mouth of auxiliary reversal valve 16 is connect by oil circuit with the rodless cavity of Variable Control oil cylinder 41.
Constant-pressure control valve 10 and auxiliary reversal valve 16 are cooperatively arranged, and can guarantee the safety of system, to reach superpressure guarantor
The purpose of shield.
Switching valve 7 is two four-way electromagnetic reversing valves, when electromagnet obtains electric, is worked between left position, P mouthfuls and A mouthfuls
Oil communication, oil circuit between T mouthfuls and B mouthfuls disconnects；When its electromagnet power loss, work between right position, P mouthfuls and A mouthfuls
Oil circuit disconnect, the oil communication between T mouthfuls and B mouthfuls.
Electromagnetic proportional valve 6 is two-bit triplet solenoid-operated proportional reversal valve, when the electric current of electromagnet is more than or equal to maximum set value,
Oil communication of its work between left position, P mouthfuls of A mouthfuls and T mouthfuls of closings；The electric current of electromagnet is less than or equal to minimum setting value
When, oil communication of the work between right position, P mouthfuls and A mouthfuls, T mouthfuls of closings；The electric current of electromagnet is greater than minimum setting value
And when being less than maximum set value, P mouthfuls are connected to T mouthfuls and A mouthfuls simultaneously, as shown in Figure 3 and Figure 4.
As shown in Fig. 2, a kind of intelligent hydraulic control system, including variable pump 15, control handle 100, controller 14 and extremely
Few two load execution units, what the load execution unit was connect by load-sensitive valve 12 and with 12 oil outlet of load-sensitive valve
Hydraulic actuator 11 form, the controller 14 respectively with control handle 100 and load execution unit in load-sensitive valve
12 connections；The B mouth of variable pump 15 is connect by pipeline with the oil inlet for loading the load-sensitive valve 12 in execution unit, and two negative
The oil outlet for carrying the load-sensitive valve 12 in execution unit is separately connected two oil inlets of shuttle valve 13, and the oil outlet of shuttle valve 13 is logical
The X mouth of oil circuit connection to variable pump 15 is crossed, the S mouth of variable pump 15 and L mouthfuls pass through oil circuit connection to fuel tank；The controller 14
Also respectively in variable pump 15 electromagnetic proportional valve 6 and switching valve 7 connect.15 internal structure of variable pump in Fig. 2 is this implementation
The structure of variable pump in example is for convenience's sake omitted the internal structure of variable pump 15.
The working principle of the utility model is described further with reference to the accompanying drawing.
When the setting pressure of constant-pressure control valve 10 is not achieved in system pressure, work of the constant-pressure control valve 10 in its right position spring
Right position is always worked under, A mouthfuls and T mouthfuls in an ON state, and P mouthfuls in an off state.Assist the right position of reversal valve 16
Control oil circuit is connected to its T mouthfuls, and the A mouth of constant-pressure control valve 10 is connected to by T mouthfuls, is worked in constant-pressure control valve 10 in right position
When, A mouthfuls are connected in shell 9 by its T mouthfuls, therefore in its left end spring cavity under the action of spring, assist 16 work of reversal valve
Make the oil communication between left position, A mouthfuls and P mouthfuls, the oil circuit between A mouthfuls and T mouthfuls disconnects.
Controller 14 detects the action situation of the control handle 100 in each load execution unit.When operator operates
When controlling handle 100, the corresponding handle 100 that controls can issue electric signal to controller 14, and controller 14 is according to the movement received
Electric signal quantity judges to have the movement of control handle 100 or has multiple movements of control handles 100, to differentiate hydraulic pressure system
System should work and still should work in volumetric void fraction mode in Ioad-sensing control mode.When only one control handle 100
When sending acts electric signal to controller 14, the work of 14 control system of controller is in volumetric void fraction mode, when there is multiple control hands
When 100 sending of handle acts electric signal to controller 14,14 control system of controller works in Ioad-sensing control mode.
One, when system work at volumetric void fraction mode (electric proportional displacement control mode), i.e., in system only have one hold
When row mechanism works, the displacement size of pump and the control electric current of electromagnetic proportional valve 6 are directly proportional.As shown in figure 5, it is omitted in figure
The executive component and associated loop part that he does not act.It is electric that controller 14 obtains the electromagnet of switching valve 7, while quick to loading
Valve 12 is felt with maximum controlling current, the valve valve port standard-sized sheet.At this point, pressure-compensated valve built in load-sensitive valve 12 also standard-sized sheet, therefore
Entire load-sensitive valve 12 only plays direction controlling, controls the expanding-contracting action of hydraulic actuator (being hydraulic cylinder in figure) 11,
Without throttling action, therefore pressure loss very little.The movement speed of hydraulic actuator (hydraulic cylinder) 11 is only dependent upon quick by loading
Feel the flow of valve 12, that is, the output flow pumped, that is, the displacement size pumped.The displacement size of pump is exported by controller 14 to electricity
The electric current of magnetic proportioning valve 6 determines.When system steady operation, 6 steady operation of electromagnetic proportional valve is under equilbrium position.Specific variable mistake
Journey is as follows:
1) change procedure that discharge capacity becomes larger, as shown in Figure 4 and Figure 6.Electromagnetic proportional valve 6 obtains current signal and becomes larger,
The power of electromagnet increases, and spool overcomes the elastic force of spring to be pushed to the right, and electromagnetic proportional valve 6 gradually works in left position, the P mouth of valve
Flow area with A mouthfuls gradually becomes smaller, and T mouthfuls become larger with A mouthfuls of flow area.In the rodless cavity 41b of Variable Control oil cylinder 41
Part oil liquid through assisting A mouth of reversal valve 16 to P mouthfuls, the A mouth of electromagnetic proportional valve 6 with T mouthfuls, flow into the shell 9 of pump, finally,
Through L mouthfuls of oil return boxes.Variable Control oil cylinder 41 is made in the rod chamber 41a inner fluid pressure in left side and the joint of first back-moving spring 31
It moves right under, the discharge capacity of pump becomes larger.At the same time, feedback rod 5 under the drive of Variable Control oil cylinder 41 also to the right
It is mobile, so that the valve pocket for dragging electromagnetic proportional valve 6 moves right, therefore, the A mouth of electromagnetic proportional valve 6 is gradually turned down to T mouthfuls, until
Variable Control oil cylinder 41 is stablized a fixed position, and electromagnetic proportional valve 6 reaches new equilbrium position.At this point, the discharge capacity of pump
With regard to stablizing on some position corresponding with control electric current.Increase here it is the discharge capacity of pump with the increase of control signal
Process.
2) change procedure that discharge capacity becomes smaller, as shown in figs. 4 and 7.When the output of controller 14 is to the electric current of electromagnetic proportional valve 6
When reduction, the power of electromagnet reduces, and the spool of electromagnetic proportional valve 6 is gradually to moving to left, and in right position, P mouthful lead to A mouthfuls for work
Flow area becomes larger, and A mouthfuls gradually become smaller with T mouthfuls of flow area.The control oil liquid exported from pump ontology 1 is through switching valve 7
P mouth to A mouthfuls, then P mouth through electromagnetic proportional valve 6 is to A mouthfuls, assists P mouth of reversal valve 16 to A mouthfuls, entering variable control oil cylinder
In the rodless cavity 41b on 41 right sides.Variable Control oil cylinder 41 overcomes left side under the effect of right side rodless cavity 41b inner fluid pressure
The effect of rod chamber 41a inner fluid pressure and first back-moving spring 31 and be moved to the left, the discharge capacity of pump is gradually reduced.It is same with this
When, feedback rod 5 is also moved to the left under the drive of Variable Control oil cylinder 41, so that the valve pocket for dragging electromagnetic proportional valve 6 is transported to the left
It is dynamic, therefore, P mouth to A mouthfuls of flow area of electromagnetic proportional valve 6 becomes smaller again, until Variable Control oil cylinder 41 is stablized in a fixation
Position, electromagnetic proportional valve 6 reach new equilbrium position.At this point, pump discharge capacity herein it is stable with control electric current it is corresponding some
On position.Here it is the discharge capacity of pump as control signal reduces and reduced process.
Two, load-sensitive throttling control model: when there is the work of multiple executive components in hydraulic system, as shown in figure 8, figure
Two hydraulic cylinders are only depicted in 8 as signal.Controller 14 disconnects the control electric current to electromagnetic proportional valve 6, electromagnetic proportional valve 6
Work is in right position.Switching valve 7 always works in right position on the right side of it under the action of spring, P mouthfuls disconnect with A mouthfuls, and B mouthfuls and T mouthfuls
It connects.The pressure signal loaded under the mode relatively and obtains maximum pressure signal by shuttle valve 13, and by the shell 9 of pump
X mouth feedback effect on the right side of flow control valve 8.When system steady operation, 8 right side of pressure and flow control valve of pump discharge
Highest load pressure and spring force balance each other, 8 steady operation of flow control valve balance under middle position, the displacement size of pump
It is directly proportional to the total open area of load-sensitive valve 12 in system.System is load-sensitive throttling control at this time.It is specific to become
Amount process is as follows:
A, the change procedure that discharge capacity becomes larger, as shown in Figure 8 and Figure 9.When load-sensitive valves 12 one or more in system
When control signal becomes larger, opening area increases.It loads and does not change at this time, therefore the active force on 8 right side of flow control valve
No change has taken place.The opening area of valve increases and the flow that pumps is there is no when variation, therefore its pressure loss becomes smaller, therefore pumps out
The pressure reduction of mouth.The spool of flow control valve 8 is under the action of right side resultant force (highest load pressure of spring force and feedback)
Move downward, flow control valve 8 gradually works in right position, and P mouthfuls progressively close off with A mouthfuls, A mouthfuls with T mouthfuls of flow area gradually
Become larger.In this way, the part oil liquid in the rodless cavity 41b on the right side of Variable Control oil cylinder 41 is through assisting the A mouth of reversal valve 16 to P mouthfuls,
B to the T mouth of switching valve 7, then pass through A to the T mouth of flow control valve 8, the shell 9 of pump is flowed into, finally, through L mouthfuls of oil return boxes.Variable
Control oil cylinder 41 moves right under the synergy of the rod chamber 41a inner fluid pressure and first back-moving spring 31 in left side, pumps
Discharge capacity become larger.Therefore the flow for pumping output increases, and is increased by the flow of load-sensitive valve 12, the pressure damage of valve port
Mistake also increases, and the pressure of pump discharge gradually rises.The spool stress of flow control valve 8 gradually balances, mobile towards equilbrium position,
Its A to T mouthfuls of flow area gradually turns down, and P mouthfuls are gradually recovered with A mouthfuls of flow area, until Variable Control oil cylinder 41 again
Stablize a fixed position, while flow control valve 8 also reaches equilbrium position.At this point, the discharge capacity of pump also just stabilizes.This is
The process that the discharge capacity of pump increases with the increase of control signal.
B, the change procedure that discharge capacity becomes smaller, as shown in figs.When the control of load-sensitive valves one or more in system
When signal processed becomes smaller, opening area reduces, and needs to pump reduction flow (discharge capacity).It loads and does not change at this time, therefore flow
No change has taken place for the active force on 8 right side of control valve.The opening area of valve reduces and the flow of pump is there is no changing, therefore it is pressed
Power loss increases, therefore the pressure rise of pump discharge.The spool of flow control valve 8 under the action of the outlet pressure of left pump to the right
Movement, flow control valve 8 gradually work in left position, and A mouthfuls become larger with P mouthfuls of flow area, and T mouthfuls approach to turn off with A mouthfuls.
Meanwhile the high-voltage oil liquid from pump ontology 1 is flowed out by P to the A mouth of flow control valve 8, the T mouth by switching valve 7 arrives B mouthfuls,
Assist the P mouth of reversal valve 16 to A mouthfuls, entering variable controls in the rodless cavity 41b on 41 right side of oil cylinder.Variable Control oil cylinder 41 is on the right side
Under the effect of side rodless cavity 41b inner fluid pressure, the work of rod chamber the 41a inner fluid pressure and first back-moving spring 31 in left side is overcome
With and be moved to the left, the discharge capacity of pump is gradually reduced.Therefore the flow for pumping output reduces, and is reduced by the flow of load-sensitive valve,
The pressure loss of valve port also reduces, and the pressure of pump discharge gradually decreases.The spool stress of flow control valve 8 gradually balances, towards
Equilbrium position is mobile, and until Variable Control oil cylinder 4 is stable a fixed position herein, while flow control valve 8 reaches new
Equilbrium position.At this point, the discharge capacity of pump also just stabilizes.This is the discharge capacity of pump as control signal reduces and reduced process.
Three, overpressure protection function
Under above-mentioned any control model, when the pressure that pump ontology 1 exports reaches the setting pressure of constant-pressure control valve 10
When, constant-pressure control valve 10 can control pump and reduce itself discharge capacity, realize the effect of overpressure protection.
In conjunction with Figure 11, when pump discharge pressure reaches the setting of constant-pressure control valve 10, the oil liquid of pump discharge is directly acted on
The left position control mouth of constant-pressure control valve 10, and then its spool is pushed to overcome the elastic force of spring and work in left position.At this moment, constant pressure control
The P mouth of valve 10 processed and A mouthfuls of connections, A mouthfuls are passed through P mouth and A mouthfuls through constant-pressure control valve 10 with T mouthfuls of disconnections, the high pressure oil of pump discharge.
The high-voltage oil liquid of the A mouth output of constant-pressure control valve 10, acts on the right position control mouth of auxiliary reversal valve 16, overcomes its left end spring
The elastic force of spring in chamber, spool 161 is pushed to the left, and then makes to assist the work of reversal valve 16 in right position, i.e. T mouthfuls and A mouthfuls of companies
It is logical.Finally, the control oil liquid from pump discharge is assisted the T mouth of reversal valve 16, the A mouthfuls of nothings entered on the right side of Isobarically Control oil cylinder 42
In rod cavity 42b, Isobarically Control oil cylinder 42 is pushed to be moved to the left, overcomes the rod chamber 41a inner fluid in 41 left side of Variable Control oil cylinder
Pressure and the power of reset spring 31 and be moved to the left, the discharge capacity of pump is gradually reduced, and prevents pressure from continuing to increase.Under extreme case,
The discharge capacity of pump can reduce to close to zero, and oil liquid is not discharged in pump, and only a small amount of oil liquid is for Variable Control and maintains leakage.
When pressure reduction to the setting pressure for being lower than constant-pressure control valve 10, constant-pressure control valve 10 resets, and assists reversal valve
16 reset, and system is restored under above-mentioned volumetric void fraction mode or Ioad-sensing control mode.
Claims (4)
1. a kind of intelligent variable pump, including shell (9), be equipped in the shell (9) pump ontology (1), flow control valve (8),
Switching valve (7), electromagnetic proportional valve (6), Variable Control oil cylinder (41) and constant-pressure control valve (10)；The shell (9) is equipped with logical
It crosses B mouth of the oil circuit connection to the oil outlet for pumping ontology (1), the S mouth by oil circuit connection to pump ontology (1) oil inlet, pass through oil
Road is connected to the X mouth of flow control valve (8) spring cavity and the L mouth for exporting leakage oil liquid；The Variable Control oil cylinder (41)
Part of the piston rod in rod chamber be arranged with first back-moving spring (31), the end of the piston rod of Variable Control oil cylinder (41)
Hinged with an end of the swash plate in pump ontology (1), the end of the piston rod also passes through feedback rod (5) and electromagnetic proportional valve
(6) valve pocket connection, to drive transverse shifting of the valve pocket of electromagnetic proportional valve (6) relative to its spool；
It is characterized in that, further including being mounted on the internal auxiliary reversal valve (16) of shell (9)；
P mouth and Variable Control oil cylinder (41) of the P mouth of flow control valve (8), the P mouth of switching valve (7), constant-pressure control valve (10)
Rod chamber passes through oil circuit connection to the oil outlet for pumping ontology (1)；
The left position control mouth of flow control valve (8) by oil circuit connection to itself P mouth, A mouthfuls with the T mouth company of switching valve (7)
It connects, T mouthfuls directly leak in shell (9)；
The A mouth of switching valve (7) is connect with the P mouth of electromagnetic proportional valve (6), B mouthfuls be connected to the A mouth of electromagnetic proportional valve (6) after with
Assist the P mouth connection of reversal valve (16)；
The T mouth of electromagnetic proportional valve (6) directly leaks in shell (9)；
The left position control mouth of constant-pressure control valve (10) passes through oil circuit connection to the P mouth of itself, and T mouthfuls directly leak to shell (9)
Interior, A mouthfuls connect with the T mouth of auxiliary reversal valve (16)；
The A mouth of auxiliary reversal valve (16) is connect by oil circuit with the rodless cavity of Variable Control oil cylinder (41), and right position control mouth is logical
Oil circuit connection is crossed to itself T mouth.
2. a kind of intelligent variable pump according to claim 1, which is characterized in that switching valve (7) is that two four-way electromagnetics change
To valve, when electromagnet obtains electric, the oil communication to work between left position, P mouthfuls and A mouthfuls, the oil circuit between T mouthfuls and B mouthfuls
It disconnects；When its electromagnet power loss, the oil circuit to work between right position, P mouthfuls and A mouthfuls is disconnected, the oil circuit between T mouthfuls and B mouthfuls
Connection.
3. a kind of intelligent variable pump according to claim 1 or 2, which is characterized in that electromagnetic proportional valve (6) is two-bit triplet
Solenoid-operated proportional reversal valve, when the electric current of electromagnet is more than or equal to maximum set value, work is closed left position, P mouthfuls, and A mouthfuls and T
Oil communication between mouthful；When the electric current of electromagnet is less than or equal to minimum setting value, work is between right position, P mouthfuls and A mouthfuls
Oil communication, T mouthfuls closing；When the electric current of electromagnet is greater than minimum setting value and is less than maximum set value, P mouthful and meanwhile with
T mouthfuls are connected to A mouthfuls.
4. a kind of intelligent hydraulic control system, including variable pump (15), control handle (100), controller (14) and at least two
Execution unit is loaded, the load execution unit is by load-sensitive valve (12) and the liquid connecting with load-sensitive valve (12) oil outlet
Executive component (11) composition is pressed, the controller (14) is quick with the load in control handle (100) and load execution unit respectively
Feel valve (12) connection；
It is characterized in that, the variable pump (15) is using the described in any item intelligent variable pumps of claims 1 to 3, variable pump
(15) B mouth is connect by pipeline with the oil inlet for loading the load-sensitive valve (12) in execution unit, and two loads execute list
The oil outlet of load-sensitive valve (12) in member is separately connected two oil inlets of shuttle valve (13), and the oil outlet of shuttle valve (13) passes through
For oil circuit connection to the X mouth of variable pump (15), the S mouth of variable pump (15) and L mouthful pass through oil circuit connection to fuel tank；The controller
(14) also respectively in variable pump (15) electromagnetic proportional valve (6) and switching valve (7) connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920046451.7U CN209604346U (en) | 2019-01-11 | 2019-01-11 | Intelligent variable pump and intelligent hydraulic control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920046451.7U CN209604346U (en) | 2019-01-11 | 2019-01-11 | Intelligent variable pump and intelligent hydraulic control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209604346U true CN209604346U (en) | 2019-11-08 |
Family
ID=68398962
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920046451.7U Expired - Fee Related CN209604346U (en) | 2019-01-11 | 2019-01-11 | Intelligent variable pump and intelligent hydraulic control system |
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| Country | Link |
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| CN (1) | CN209604346U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110985459A (en) * | 2019-12-12 | 2020-04-10 | 圣邦集团有限公司 | Hydraulic control system of load-sensitive pump |
| WO2023070929A1 (en) * | 2021-10-29 | 2023-05-04 | 上海三一重机股份有限公司 | Quantitative and constant-variable switchable hydraulic system, and control method therefor and operation machine |
-
2019
- 2019-01-11 CN CN201920046451.7U patent/CN209604346U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110985459A (en) * | 2019-12-12 | 2020-04-10 | 圣邦集团有限公司 | Hydraulic control system of load-sensitive pump |
| CN110985459B (en) * | 2019-12-12 | 2024-04-23 | 圣邦集团有限公司 | Hydraulic control system of load sensitive pump |
| WO2023070929A1 (en) * | 2021-10-29 | 2023-05-04 | 上海三一重机股份有限公司 | Quantitative and constant-variable switchable hydraulic system, and control method therefor and operation machine |
| US12077225B2 (en) | 2021-10-29 | 2024-09-03 | Shanghai Sany Heavy Machinery Co., Ltd. | Hydraulic system switchable between fixed- displacement and fixed/variable-displacement, control method thereof and working machine |
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| TR01 | Transfer of patent right |
Effective date of registration: 20220727 Address after: 221000 Peicheng sub district office, Peixian County, Xuzhou City, Jiangsu Province, east outer ring Peixian driving school training base, 2km East, west end of Baihe Village Patentee after: XUZHOU OURUN PUMP CO.,LTD. Address before: No. 1 Xiangwang Road, Drum Tower District, Xuzhou, Jiangsu Patentee before: XUZHOU College OF INDUSTRIAL TECHNOLOGY |
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Granted publication date: 20191108 |
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