CN209598401U - A kind of Steel tube packaging band automatic soldering device - Google Patents

A kind of Steel tube packaging band automatic soldering device Download PDF

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Publication number
CN209598401U
CN209598401U CN201821497099.0U CN201821497099U CN209598401U CN 209598401 U CN209598401 U CN 209598401U CN 201821497099 U CN201821497099 U CN 201821497099U CN 209598401 U CN209598401 U CN 209598401U
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China
Prior art keywords
servo motor
welding
cylinder
welding head
servo
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CN201821497099.0U
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Chinese (zh)
Inventor
高强
李大华
李栋
梁国勇
韩宇
崔杰
王亚龙
李智
王哲
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Tianjin University of Technology
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Tianjin University of Technology
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Priority to CN201821497099.0U priority Critical patent/CN209598401U/en
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Publication of CN209598401U publication Critical patent/CN209598401U/en
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Abstract

The utility model discloses a kind of Steel tube packaging band automatic soldering device.The device includes controller, servo amplifier, servo motor, gear, rack gear, welding head, electric resistance welding control cabinet, cylinder, horizontal axis, the longitudinal axis, sliding block, electrical equipment, and the controller is connect with the servo amplifier;The servo amplifier is connect with the servo motor;The cylinder is arranged on the longitudinal axis, and the lower section of the cylinder is arranged in the welding head;Guide rail is provided in the groove of the horizontal axis, the rack gear is along the groove that the horizontal axis is arranged in the guide rail;The gear is provided with below the rack gear;The servo motor drives the welding head mobile in plane domain;The electric resistance welding control cabinet is connect with the cylinder, and the electric resistance welding control cabinet drives the cylinder that the welding head is driven to realize and pushes welding.The structure setting of the utility model is simple, improves strap welding precision.

Description

A kind of Steel tube packaging band automatic soldering device
Technical field
The utility model relates to welding fields, more particularly to a kind of Steel tube packaging band automatic soldering device.
Background technique
Currently, the packing of China's square steel tube mostly uses Semi-automatic packing press, existing full automatic packing machine structure mistake In complexity.Traditional Semi-automatic packing press can be automatically performed the stacking, packing, pressure zone of steel pipe, but need manually to use electric arc Weldering welding strap, takes band to the more demanding of welder using Manual arc welding, and welder's labor intensity is larger, welding effect Rate is low, welding quality unstable, metal fumes, pernicious gas, arc radiation, noise on human body and the ring generated in welding process The harm in border is big.
Traditional Semi-automatic packing press, welding requires manually to strap manual alignment and by human weld every time.By It needs to be packaged using the strap of different-thickness in the steel pipe of production different model, packing process fully relies on manually Welding, the precision of the low efficiency of packing, welding are low.
Utility model content
The purpose of the utility model is to provide a kind of Steel tube packaging band that can be improved welding precision and packaging efficiency is automatic Welder.
To achieve the above object, the utility model provides following scheme:
A kind of Steel tube packaging band automatic soldering device, the welder include:
Controller, servo amplifier, servo motor, gear, rack gear, welding head, electric resistance welding control cabinet, cylinder, welding head, Horizontal axis, the longitudinal axis, sliding block, electrical equipment;
The controller is connect with the servo amplifier;
The servo amplifier is connect with the servo motor, and the servo amplifier drives the servo motor operating;
The cylinder is arranged on the longitudinal axis, and the lower section of the cylinder is arranged in the welding head;
Guide rail is provided in the groove of the horizontal axis, the rack gear is along the groove that the horizontal axis is arranged in the guide rail; The sliding block is arranged on the guide rail, and can be slided along the guide rail;
The gear, the gear and the rack gear are provided with below the rack gear by the rotation of the servo amplifier Movement is converted into the linear motion of the welding head;
Welding head described in the Serve Motor Control is mobile in plane domain;
The electrical equipment is connect with the servo motor, provides voltage for the servo motor;
The electric resistance welding control cabinet is connect with the cylinder, and the electric resistance welding control cabinet drives the cylinder to drive the weldering Head, which is realized, pushes welding.
Optionally, the servo motor specifically includes: first servo motor, the second servo motor;
The first servo motor controls the welding head lateral displacement;
Welding head length travel described in second Serve Motor Control.
Optionally, the welder further include: close to switch;
It is described to be separately positioned within the scope of the safe distance of the horizontal axis and the longitudinal axis close to switch.
According to specific embodiment provided by the utility model, the utility model discloses following technical effects: this is practical new A kind of type Steel tube packaging band automatic soldering device, including controller, servo amplifier, servo motor, gear, rack gear, welding head, Electric resistance welding control cabinet, cylinder, horizontal axis, the longitudinal axis, electrical equipment, structure setting is simple, improves strap welding precision.Existing Semi-automatic packing press on the basis of, realize the welding process of the automatic packaging of square steel tube.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model Some embodiments for those of ordinary skill in the art without any creative labor, can also basis These attached drawings obtain other attached drawings.
Fig. 1 is structure chart of the Steel tube packaging provided by the utility model with automatic soldering device;
Fig. 2 is the schematic diagram of the mounting means of servo motor provided by the utility model;
Specific modular construction schematic diagram of Fig. 3 Steel tube packaging provided by the utility model with automatic soldering device.
Big 4 cantilever of slide unit, 5 big 9 cantilever steel plate of sliding block, 10 linear guide of small 6 electrical equipment of slide unit, 7 linear guide 8 of 2 steel plate 3 11 small slide block, 12 first 13 second cylinder of cylinder, 14 large electrode, 15 small electrode, 16 first latch segment (copper) 17 is the second latch segment 26 conductive strips 27 of (copper) 18 first 23 24 second servo motor of rack gear of copper rod 19 second copper rod, 20 rack gear, 21 first servo motor Electrical equipment bracket.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of Steel tube packaging band that can be improved welding precision and packaging efficiency is automatic Welder.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have Body embodiment is described in further detail the utility model.
As depicted in figs. 1 and 2, a kind of Steel tube packaging band automatic soldering device, the welder include:
Controller, servo amplifier, servo motor, gear 30, rack gear 29, welding head 35, electric resistance welding control cabinet, cylinder 34, horizontal axis 36, the longitudinal axis 37, sliding block 1, electrical equipment 6;
The controller is connect with the servo amplifier;
The servo amplifier is connect with the servo motor and the controller respectively, is watched described in the controller control It takes amplifier and drives the servo motor operating;
The cylinder 34 is arranged on the longitudinal axis 37, and the lower section of the cylinder 34 is arranged in the welding head 35;
Guide rail 28 is provided in the groove of the horizontal axis 36, the rack gear 29 is arranged along the guide rail 28 in the horizontal axis 36 Groove in;The sliding block 1 is arranged on the guide rail 28, can slide along the guide rail 28;
The lower section of the rack gear 29 is provided with the gear 30, and the gear 30 and the rack gear 29 amplify the servo The rotary motion of device is converted into the linear motion of the welding head 35;
Welding head 35 described in the Serve Motor Control is mobile in plane domain, and plane domain is specially infeed stroke and indulges The entire plane formed to stroke;
After the completion of the welding head 35 positions, controller controls the electric resistance welding control cabinet;
The electric resistance welding control cabinet is connect with the cylinder 34, and the electric resistance welding control cabinet drives the cylinder 34 to drive The welding head, which is realized, pushes welding;
The electrical equipment 6 is connect with the servo motor, provides voltage for the servo motor.
As shown in Figure 1, Figure 2 and Figure 3, the servo motor specifically includes: first servo motor 21, the second servo motor 24;
The first servo motor 21 controls 35 lateral displacement of welding head;
Second servo motor 24 controls 35 length travel of welding head.
Servo motor shaft and speed reducer are fixed, and the gear 30 and the rack gear 29 in speed reducer engage.
Servo motor drives reducer gear to advance, while the sliding block 1 is fixed in linear guide and cooperates the gear 30 and the rack gear 29 to carry out position mobile.
The welder further include: close to switch;It is described to be separately positioned on the horizontal axis 36 and described vertical close to switch Within the scope of the safe distance of axis 37.
Described device uses the welding form of single-side single-spot welding, and the same face that two welding heads are located at weldment is welded, One welding head completes welding for conduction, another welding head.
The motion control of two axis servo motors is realized using controller, completes the communication with touch screen, is completed to electric resistance welding The state of the control of machine, collection site sensor and limit switch and the coordination for completing other auxiliary bodies.According to system Control requires, and can facilitate and be realized and communicate, it can be achieved that the pulse of two axis is exported by cable with other equipment such as touch screens, can be accurate The positioning for completing servo-control system, the pulse signal after can acquiring servo amplifier frequency dividing, realizes the double of butt welding Handpiece Location Closed-loop control.Touch screen is for the parameter setting of whole system and the status display of each section.Servo controller passes through controller It issues pulse command and completes rotational positioning, to guarantee that welding head position is not lost after system cut-off, encoder for servo motor is to protect Welding head position is not lost using encoder holding position data after card system cut-off, to prevent servo movement mechanism beyond set The safety moving range of meter has separately designed close switch on transverse movement direction and longitudinal movement direction, guarantees movement portion Part does not transfinite.The trigger signal that electric resistance welding control cabinet receives controller completes the pushing welding of Resistance Welding head, according to scene Service condition can pass through electric resistance welding control cabinet adjust electric resistance welding welding current, the lower pressure of welding head and weld interval etc. ginseng Number.In the welding process, welding head and welding electrical equipment can generate heat resistance welder, influence the service life of welding machine, use Water pump circulating cooling welding head and electrical equipment.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
Specific case used herein is expounded the principles of the present invention and embodiment, above embodiments Explanation be merely used to help understand the method and its core concept of the utility model;Meanwhile for the general technology of this field Personnel, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.In conclusion The content of the present specification should not be construed as a limitation of the present invention.

Claims (3)

1. a kind of Steel tube packaging band automatic soldering device, which is characterized in that the welder includes:
Controller, servo amplifier, servo motor, gear, rack gear, welding head, electric resistance welding control cabinet, cylinder, horizontal axis, the longitudinal axis, Sliding block, electrical equipment;
The controller is connect with the servo amplifier;
The servo amplifier is connect with the servo motor, and the servo amplifier drives the servo motor operating;
The cylinder is arranged on the longitudinal axis, and the lower section of the cylinder is arranged in the welding head;
Guide rail is provided in the groove of the horizontal axis, the rack gear is along the groove that the horizontal axis is arranged in the guide rail;It is described Sliding block is arranged on the guide rail, and can be slided along the guide rail;
The gear, the gear and the rack gear are provided with below the rack gear by the rotary motion of the servo amplifier It is converted into the linear motion of the welding head;
The servo motor drives the welding head mobile in plane domain;
The electrical equipment is connect with the servo motor, provides voltage for the servo motor;
The electric resistance welding control cabinet is connect with the cylinder, and the electric resistance welding control cabinet drives the cylinder to drive the welding head It realizes and pushes welding.
2. a kind of Steel tube packaging band automatic soldering device according to claim 1, which is characterized in that the servo motor tool Body includes: first servo motor, the second servo motor;
The first servo motor controls the welding head lateral displacement;
Welding head length travel described in second Serve Motor Control.
3. a kind of Steel tube packaging band automatic soldering device according to claim 1, which is characterized in that the welder is also It include: close to switch;
It is described to be separately positioned within the scope of the safe distance of the horizontal axis and the longitudinal axis close to switch.
CN201821497099.0U 2018-09-13 2018-09-13 A kind of Steel tube packaging band automatic soldering device Active CN209598401U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821497099.0U CN209598401U (en) 2018-09-13 2018-09-13 A kind of Steel tube packaging band automatic soldering device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821497099.0U CN209598401U (en) 2018-09-13 2018-09-13 A kind of Steel tube packaging band automatic soldering device

Publications (1)

Publication Number Publication Date
CN209598401U true CN209598401U (en) 2019-11-08

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Family Applications (1)

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CN201821497099.0U Active CN209598401U (en) 2018-09-13 2018-09-13 A kind of Steel tube packaging band automatic soldering device

Country Status (1)

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CN (1) CN209598401U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108857008A (en) * 2018-09-13 2018-11-23 天津理工大学 A kind of Steel tube packaging band automatic soldering device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108857008A (en) * 2018-09-13 2018-11-23 天津理工大学 A kind of Steel tube packaging band automatic soldering device

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