CN209591765U - A kind of PFC coil block - Google Patents

A kind of PFC coil block Download PDF

Info

Publication number
CN209591765U
CN209591765U CN201920765080.8U CN201920765080U CN209591765U CN 209591765 U CN209591765 U CN 209591765U CN 201920765080 U CN201920765080 U CN 201920765080U CN 209591765 U CN209591765 U CN 209591765U
Authority
CN
China
Prior art keywords
copper wire
injection molding
coil
locating piece
wire locating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201920765080.8U
Other languages
Chinese (zh)
Inventor
尹晃锡
于洪进
邓永强
胡宗满
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maishiteng Technology (Shandong) Co.,Ltd.
Original Assignee
Wendeng City Mai Stx Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wendeng City Mai Stx Electronics Co Ltd filed Critical Wendeng City Mai Stx Electronics Co Ltd
Priority to CN201920765080.8U priority Critical patent/CN209591765U/en
Application granted granted Critical
Publication of CN209591765U publication Critical patent/CN209591765U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The utility model provides a kind of PFC coil block, the technical problem which solve existing PFC coil block device pressure resistance performances is poor, processing technology is cumbersome;Including being molded skeleton, coil, injection molding skeleton includes upper bottom surface, bottom surface and shell, cage connection upper bottom surface, bottom surface;Upper bottom surface, bottom surface are equipped with centre bore, and two centre bores are interconnected to form center hole post;Coil is located at injection molding skeletal internal, and is wound in the hole post of center;The side of injection molding skeleton is symmetrically arranged with two copper wire locating pieces, and copper wire locating piece includes the copper wire locating piece that the copper wire longitudinally extended to form outward by upper bottom surface or bottom surface one end draws block, draws block perpendicular to copper wire;Copper wire draws block end face vertical direction and is equipped with copper wire lead-out groove, and copper wire locating piece end face transverse direction is equipped with copper wire locating slot;Copper wire lead-out groove is communicated with copper wire locating slot, and copper wire lead-out groove is communicated with injection molding skeletal internal.The utility model is widely used in inductors technique field.

Description

A kind of PFC coil block
Technical field
The utility model relates to a kind of coil blocks, more particularly to a kind of PFC coil block.
Background technique
Inductor is the component converted for the power supply of TV, radio, the communication apparatus etc., is transformed into voltage or electric current Other energy play the stable effect of electric current, and PFC inductance is used in pfc circuit, and the full name in English of PFC is " Power Factor Correction " means " PFC ", power factor refer to effective power and total power consumption (depending on Power) between relationship, that is, effective power is divided by the ratio of total power consumption (apparent energy).Substantially power factor (PF) can be with The degree that is used effectively of electric power is measured, when power factor (PF) value is bigger, it is higher to represent its electric power utilization rate.Switching Power Supply is a kind of Condenser input type circuit, the phase difference between electric current and voltage will cause the loss of exchange power, just need pfc circuit at this time Increase power factor.
PFC inductance generally comprises coil block, manganese-zinc ferrite core (Mn-Zn) two parts, and coil block includes injection molding Skeleton, multiply silk-covered copper wire coiling coil.The sequence of operation is that winding multi-strand silk-covered copper wire forms line on injection molding skeleton first Copper wire is wound on the PIN terminal of skeleton after the completion of coiling, carries out scolding tin after the completion by circle, then using glue by magnetic core and Skeleton assembling is secured together, and completes the production of PFC inductance.
Voltage is very high in PFC inductive circuit as described above, it is desirable that PFC inductance must have very high pressure-resistant performance, i.e. copper Pressure resistance is very high between line (Coil) and manganese-zinc ferrite core (Mn-Zn), and the magnetic core that PFC inductance uses is manganese-zinc ferrite core (Mn-Zn), manganese-zinc ferrite core has lower resistivity, therefore pressure-resistant performance is very low, traditional PFC inductance copper wire again and Magnetic core contact, this is just very easy to, and generation pressure resistance is bad, and the unbearable high pressure of PFC inductance is breakdown, and PFC inductance is caused to fail, The bad generation of circuit burnout.PFC inductance uses multiply silk-covered wire simultaneously, in the case that winding state is bad, it is easier to occur Pressure resistance is bad.In addition, the injection molding skeleton of existing coil block and air core coil are integrated injection molding, need coil winding first It needs to position air core coil at air core coil, and when injection molding, the structure for being molded skeleton is excessively complicated, and processing technology is more numerous It is trivial.
Summary of the invention
The utility model is provided for the technical problem that existing PFC coil block device pressure resistance performance is poor, processing technology is cumbersome A kind of good pressure-resistant performance, the simple PFC coil block of processing technology.
For this purpose, the technical solution of the utility model is, including injection molding skeleton, coil, injection molding skeleton includes upper bottom surface, bottom Face and shell, cage connection upper bottom surface, bottom surface;Upper bottom surface, bottom surface are equipped with centre bore, and two centre bores are connected with each other shape At center hole post;Coil is located at injection molding skeletal internal, and is wound in the hole post of center;
The side of injection molding skeleton is symmetrically arranged with two copper wire locating pieces, and copper wire locating piece includes by upper bottom surface or bottom surface one The copper wire that end longitudinally extends to form outward draws block, draws the copper wire locating piece of block perpendicular to copper wire;It is perpendicular that copper wire draws block end face Histogram is equipped with copper wire lead-out groove upwards, and copper wire locating piece end face transverse direction is equipped with copper wire locating slot;Copper wire lead-out groove and copper Line locating slot communicates, and copper wire lead-out groove is communicated with injection molding skeletal internal;Two ends of coil are respectively by two copper wire lead-out grooves Stretch out, after be folded into copper wire locating slot;Shell and copper wire locating piece integrated injection molding.
Preferably, copper wire locating piece protrudes outward to form the first supporting lug in the distal end of copper wire locating slot;Copper wire positioning Block is symmetrically arranged with two the second supporting lugs in the two sides of the first supporting lug.
Preferably, copper wire locating piece inner transverse direction is equipped with copper wire positioning through hole, copper wire positioning through hole and injection molding skeleton Inside communicates.
Preferably, two ends of coil with epoxy glue hydropexis into copper wire locating slot, outside two end tips of coil It is enclosed with soldering-tin layer.
Preferably, centre bore is rectangle, injection molding skeleton generally rectangular parallelepiped structure.
The beneficial effects of the utility model are molded the upper bottom surface of skeleton, bottom surface is equipped with centre bore, upper bottom surface, bottom The centre bore in face is interconnected to form center hole post;Centre bore is rectangle, injection molding skeleton generally rectangular parallelepiped structure.It is molded skeleton Side be symmetrically arranged with two copper wire locating pieces, copper wire locating piece includes longitudinally extending shape outward by upper bottom surface or bottom surface one end At copper wire draw block, perpendicular to copper wire draw block copper wire locating piece;Copper wire draws block, copper wire locating piece is respectively equipped with and infuses Copper wire lead-out groove, the copper wire locating slot that modeling skeletal internal communicates, copper wire lead-out groove, copper wire locating slot communicate, for drawing and consolidating Determine coil terminals.Coil is not contacted with magnetic core, effectively reduces the undesirable occurrence probability of pressure resistance.The prior coiling of coil is to center hole post On, it does not need to position injection molding, shell and copper wire locating piece integrated injection molding after coil to be coiled into air core coil, is molded skeleton knot Structure is simple, easy to process.
Copper wire locating piece protrudes outward to form the first supporting lug in the distal end of copper wire locating slot, and the first supporting lug extends Copper wire locating slot, copper wire good positioning effect.Copper wire locating piece is symmetrically arranged with two second in the two sides of the first supporting lug Convex block is supportted, the second supporting block, the first supporting block play the role of avoiding product and pcb board excessively multicontact, are conducive to product heat dissipation.
Detailed description of the invention
Fig. 1 is the stereoscopic schematic diagram one of the utility model;
Fig. 2 is the stereoscopic schematic diagram two of the utility model;
Fig. 3 is the main view of Fig. 2;
Fig. 4 is the top view of Fig. 2;
Fig. 5 is coil block (end turn is not attached in copper wire locating slot) structural schematic diagram of the utility model;
Fig. 6 is the top view of Fig. 5;
Fig. 7 is the hollow core structure schematic diagram of the utility model;
Fig. 8 is the center pillar core structure schematic diagram of the utility model;
Fig. 9 is the skeleton semi-finished product of the utility model, coil connection relationship diagram;
Figure 10 is the top view of Fig. 9;
Figure 11 is Fig. 9 middle skeleton semi-finished product structure schematic diagram.
Symbol description in figure
1. being molded skeleton;2. coil;3. upper bottom surface;4. bottom surface;5. centre bore;6. center hole post;7. copper wire draws block; 8. copper wire locating piece;9. copper wire lead-out groove;10. copper wire locating slot;11. end;12. copper wire positioning through hole;13. the first support is convex Block;14. the second supporting block;15. loop bracket;16. center pillar magnetic core;17. hollow magnetic core;18. shell.
Specific embodiment
The utility model is described further below with reference to embodiment.
As shown in figs. 1-11, the utility model PFC coil block includes injection molding skeleton 1, coil 2, and injection molding skeleton 1 includes upper Bottom surface 3, bottom surface 4 and shell 18, shell 18 connect upper bottom surface 3, bottom surface 4;Upper bottom surface 3, bottom surface 4 are equipped with centre bore 5, Two centre bores 5 are interconnected to form center hole post 6;Coil 2 is located inside injection molding skeleton 1, and is wound in center hole post center In hole post 6;
The side of injection molding skeleton 1 is symmetrically arranged with two copper wire locating pieces;Copper wire locating piece includes by upper bottom surface 3 or bottom surface The copper wire that 4 one end longitudinally extend to form outward draws block 7, draws the copper wire locating piece 8 of block perpendicular to copper wire;Copper wire draws block 7 End face vertical direction is equipped with copper wire lead-out groove 9, and 8 end face transverse direction of copper wire locating piece is equipped with copper wire locating slot 10;Copper wire Lead-out groove 9 is communicated with copper wire locating slot 10, is communicated inside copper wire lead-out groove 9 and injection molding skeleton 1;Two ends 11 of coil 2 are divided Do not stretched out by two copper wire lead-out grooves 9, after be folded into copper wire locating slot 10.Shell 18 and 8 integrated injection molding of copper wire locating piece at Type.
Copper wire locating piece 8 protrudes outward to form the first supporting lug 13 in the distal end of copper wire locating slot 10, and the first support is convex Block 13 extends copper wire locating slot 10, copper wire good positioning effect.
Copper wire locating piece 8 is symmetrically arranged with two the second supporting lugs 15, the second support in the two sides of the first supporting lug 13 Block 14, the first supporting block 14 play the role of avoiding product and pcb board excessively multicontact, are conducive to product heat dissipation.
8 inner transverse direction of copper wire locating piece be equipped with copper wire positioning through hole 12, copper wire positioning through hole 12 and injection molding skeleton 1 in Portion communicates;12 quantity of copper wire positioning through hole is one or more, and quantity is determined according to the requirement of the specific PIN eyelet of wiring board.
Two ends 11 of coil 2 use epoxy glue hydropexis into copper wire locating slot 10, outside 2 two ends of coil, 11 end It is enclosed with soldering-tin layer.Copper wire perfectly replacement need to can wind traditional PI N-terminal of scolding tin after copper wire after fixation, avoid weldering The bad phenomenons such as rosin joint caused by tin.
Centre bore 5 is rectangle, injection molding skeleton 1 generally rectangular parallelepiped structure.
The magnetic core that the present embodiment PFC coil block is used cooperatively can be two E shaped magnetic cores, be also possible to center pillar magnetic core 16 and hollow magnetic core 17 (referring to Fig. 7,8).
Specifically, center pillar magnetic core 16, hollow magnetic core 17 are rectangular parallelepiped structure.
5 edge of centre bore of injection molding 1 bottom surface 4 of skeleton extends inwardly to form loop bracket 15.Loop bracket 15 is for branch Center pillar magnetic core 16 is supportted, the fixation of center pillar magnetic core 16 is located on loop bracket 15.Specific fixing means is point after being put into center pillar magnetic core Glue is fixed.
Hollow magnetic core 17 is equipped with rectangular through-hole, and on injection molding skeleton 1, hollow magnetic core 17 is covered for 17 sets of hollow magnetic core It is molded four end faces in front and back up and down of skeleton 1;Between existing between 6 inner wall of center pillar magnetic core 16 and center hole post, hollow magnetic core 17 Gap.Hollow magnetic core 17 draws block 7 with copper wire and keeps concordant.
Center pillar magnetic core 16 is not contacted with hollow magnetic core 17, and gap portion generates GAP for adjusting product characteristic, isochrone Circle 2 is not contacted with center pillar magnetic core 16, hollow magnetic core 17, reduces the undesirable occurrence probability of pressure resistance.
Compared to traditional centre-pillar structure that air gap is opened in centre, the integrated poly- magnetic effect of center pillar magnetic core 16 is more preferable, product characteristic More preferably.Hollow magnetic core 17 and being used cooperatively for independent center pillar magnetic core 16 do not need to carry out GAP grinding, not will cause magnetic core wave Take, and processing technology is simple.The two is used in combination, and can directly carry out after the completion of the electrical characteristics design as needed of all sizes Assembling uses, and operation is more convenient in production technology.
The process of the utility model: first using injection-moulding device injection molding skeleton semi-finished product (referring to Figure 11), then exist Coiling (referring to Fig. 9,10) is carried out on skeleton semi-finished product, the semi-finished product after coiling are fixed on injection mold and are molded, note is formed It moulds skeleton 1 (referring to Fig. 5), it is using injected plastics material that copper wire is fully wrapped around during being somebody's turn to do, avoid copper wire leakage from causing product It is pressure-resistant and electrically bad;Then magnetic core is assembled.
The only above person, only specific embodiment of the utility model implement when that cannot limit the utility model with this Range, therefore the displacement of its equivalent assemblies, or according to equivalent changes and modifications made by the utility model patent protection scope, all answer Still belong to the scope that the utility model claims book is covered.

Claims (5)

1. a kind of PFC coil block, characterized in that including being molded skeleton, coil, the injection molding skeleton includes upper bottom surface, bottom Face and shell, upper bottom surface, bottom surface described in the cage connection;The upper bottom surface, bottom surface are equipped with centre bore, described in two Centre bore is interconnected to form center hole post;The coil is located at the injection molding skeletal internal, and is wound in the center hole post On;
The side of the injection molding skeleton is symmetrically arranged with two copper wire locating pieces, and the copper wire locating piece includes by upper bottom surface or bottom The copper wire that face one end longitudinally extends to form outward draws block, draws the copper wire locating piece of block perpendicular to the copper wire;The copper wire It draws block end face vertical direction and is equipped with copper wire lead-out groove, copper wire locating piece end face transverse direction is positioned equipped with copper wire Slot;The copper wire lead-out groove is communicated with the copper wire locating slot, and the copper wire lead-out groove is communicated with the injection molding skeletal internal;Institute Two ends of coil are stated to be stretched out by two copper wire lead-out grooves respectively, after be folded into the copper wire locating slot;It is described outer Shell and the copper wire locating piece integrated injection molding.
2. PFC coil block according to claim 1, which is characterized in that the copper wire locating piece is positioned in the copper wire The distal end of slot protrudes outward to form the first supporting lug;The copper wire locating piece is symmetrically set in the two sides of first supporting lug There are two the second supporting lugs.
3. PFC coil block according to claim 2, which is characterized in that the copper wire locating piece inner transverse direction is set There is copper wire positioning through hole, the copper wire positioning through hole is communicated with the injection molding skeletal internal.
4. PFC coil block according to claim 1, which is characterized in that two end epoxy glue of the coil Fixed in the copper wire locating slot, two end tips of the coil are wrapped with soldering-tin layer.
5. PFC coil block according to claim 1, which is characterized in that the centre bore is rectangle, the injection molding skeleton Generally rectangular parallelepiped structure.
CN201920765080.8U 2019-05-24 2019-05-24 A kind of PFC coil block Active CN209591765U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920765080.8U CN209591765U (en) 2019-05-24 2019-05-24 A kind of PFC coil block

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920765080.8U CN209591765U (en) 2019-05-24 2019-05-24 A kind of PFC coil block

Publications (1)

Publication Number Publication Date
CN209591765U true CN209591765U (en) 2019-11-05

Family

ID=68346178

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920765080.8U Active CN209591765U (en) 2019-05-24 2019-05-24 A kind of PFC coil block

Country Status (1)

Country Link
CN (1) CN209591765U (en)

Similar Documents

Publication Publication Date Title
CN111724980B (en) Manufacturing method of inductor with side surface provided with air gap and two-in-one structure
CN204991391U (en) Special type pastes dress colour code inductance
CN204480854U (en) A kind of integrated inductance
CN209591765U (en) A kind of PFC coil block
CN204257361U (en) Lead frame and the transformer framework made based on lead frame
CN109166710B (en) Transformer with built-in multilayer three-dimensional coil and preparation method thereof
CN206532682U (en) A kind of pair of power SMT Inductor
CN209591746U (en) A kind of PFC inducer
CN206163282U (en) PFC inductance
CN205723097U (en) A kind of Novel chip inductor
CN206471205U (en) A kind of adjustable flat surface transformer
CN210837432U (en) Transformer framework and transformer
CN206163283U (en) Inductor
CN206210516U (en) A kind of coil block
CN208908181U (en) Chip inductor and electronic equipment
CN202887906U (en) Magnetic module
CN207199397U (en) A kind of paster power inductance
CN215451123U (en) Novel wire winding inductance magnetic core structure
CN207503750U (en) Common mode inductance and electronic equipment
CN209526003U (en) A kind of bottom plate inductance
CN206471218U (en) A kind of new power inductance
CN203588813U (en) Structure of wafer-type inductor
CN218957506U (en) EQ type magnetic powder core inductor
CN212625103U (en) Integrated into one piece inductance structure of DIP commentaries on classics SMD
CN213366303U (en) Flat high-current inductor

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: PFC coil assembly

Effective date of registration: 20200528

Granted publication date: 20191105

Pledgee: Bank of China Limited Weihai Wendeng sub branch

Pledgor: WENDENG MST ELECTRONIC Co.,Ltd.

Registration number: Y2020980002578

PE01 Entry into force of the registration of the contract for pledge of patent right
CP03 Change of name, title or address

Address after: No.34-10, Guangzhou road, Wendeng Economic Development Zone, Weihai City, Shandong Province 264400

Patentee after: Maishiteng Technology (Shandong) Co.,Ltd.

Address before: 264400 Dongshou, North Kunyu Road, Wendeng Economic Development Zone, Weihai City, Shandong Province

Patentee before: WENDENG MST ELECTRONIC Co.,Ltd.

CP03 Change of name, title or address
PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20210519

Granted publication date: 20191105

Pledgee: Bank of China Limited Weihai Wendeng sub branch

Pledgor: WENDENG MST ELECTRONIC Co.,Ltd.

Registration number: Y2020980002578

PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A PFC coil assembly

Effective date of registration: 20210524

Granted publication date: 20191105

Pledgee: Bank of China Limited Weihai Wendeng sub branch

Pledgor: Maishiteng Technology (Shandong) Co.,Ltd.

Registration number: Y2021980003896

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20220609

Granted publication date: 20191105

Pledgee: Bank of China Limited Weihai Wendeng sub branch

Pledgor: Maishiteng Technology (Shandong) Co.,Ltd.

Registration number: Y2021980003896

PC01 Cancellation of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A PFC coil component

Effective date of registration: 20230522

Granted publication date: 20191105

Pledgee: Bank of China Limited Weihai Wendeng sub branch

Pledgor: Maishiteng Technology (Shandong) Co.,Ltd.

Registration number: Y2023980041137

PE01 Entry into force of the registration of the contract for pledge of patent right