CN209567991U - Glass forming unit, device for shaping glass and glass processing system - Google Patents
Glass forming unit, device for shaping glass and glass processing system Download PDFInfo
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- CN209567991U CN209567991U CN201920187844.XU CN201920187844U CN209567991U CN 209567991 U CN209567991 U CN 209567991U CN 201920187844 U CN201920187844 U CN 201920187844U CN 209567991 U CN209567991 U CN 209567991U
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- forming unit
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Abstract
The utility model discloses a kind of glass forming unit, device for shaping glass and glass processing systems.The glass forming unit (22) includes forming unit frame, the first heating plate of forming unit (2221) being separately positioned on the forming unit frame and the second heating plate of forming unit (2222), and the shaping channel (2223) passed through for mold (1) is formed between first heating plate of forming unit (2221) and the second heating plate of the forming unit (2222).Glass forming unit reduces occupation area of equipment, saves space, and can be improved automatization level, reduces energy consumption.
Description
Technical field
The utility model relates to glass processing field, more particularly to a kind of glass forming unit, device for shaping glass and
Glass processing system.
Background technique
As smart phone, smartwatch, tablet computer, wearable intellectual product, instrument board, mobile phone, plate electricity
One of new development trends of 3C Products such as brain, bend glass have that frivolous, transparency is good, anti-fingerprint, anti-dazzle, scratch resistant etc. are excellent
Point and wireless charging function, and be able to solve antenna arrangement space deficiency while, enhances reception function.In addition, utilizing
Bend glass OLED screen produced also has effective area big, the more beautiful outstanding advantage of product.Thus, bend glass with
Its high face value, the advantage unshielded to signal will gradually become the mainstream cover board product of each display field.
Hot bending equipment used by the production of bend glass is essentially all single mold production, manually carries out fluctuating plate
Operation.Mold is started to warm up from normal temperature state by hot bending equipment, is cooled to after glass bending molding by annealing, then by mold
Normal temperature state takes out glass and loads glass, and the aspects such as that there are automatization levels is low, production efficiency is low, energy consumption is high are not
Foot, so that bend glass hot bending equipment has very big room for promotion.
Utility model content
That the purpose of this utility model is to overcome automatization levels of the existing technology is low, production efficiency is low, the energy
High problem is consumed, device for shaping glass and the glass processing system including it are provided, this can be improved automatization level, reduce energy
Consumption.
To achieve the goals above, on the one hand the utility model provides a kind of glass forming unit, and the glass molding is single
Member includes forming unit frame, the first heating plate of forming unit being separately positioned on the forming unit frame and forming unit
Second heating plate is formed between the second heating plate of first heating plate of forming unit and the forming unit and passes through for mold
The shaping channel.
Preferably, first heating plate of forming unit drives with the forming unit being arranged on the forming unit frame
Portion's connection.
Preferably, the forming unit frame includes for surrounding the forming unit main supporting plate of molding space, molding list
First side connecting plate and forming unit bottom plate, second heating plate of forming unit are fixed on by the first fixation kit of forming unit
On the forming unit bottom plate, first heating plate of forming unit by the second fixation kit of forming unit be fixed on it is described at
One end of type unit driving portion.
Preferably, at least one forming unit handle is provided on the forming unit main supporting plate.
Preferably, first fixation kit of forming unit includes the fixing bolt that can run through the forming unit bottom plate
With the fastening spring being arranged on the fixing bolt.
Preferably, position sensor is set on the forming unit driving portion, and the position sensor is single by control
Member controls the forming unit driving portion to the mold pressure applied.
Preferably, the depth of section of the shaping channel is more than or equal to the depth of section of the mold, and cross-sectional width is greater than
Equal to twice or more of the cross-sectional width of the mold.
Preferably, guide portion is formed in the shaping channel, being formed on mold can be corresponding with guide portion shape
Guide auxiliary section.The guide portion is formed in the center of bottom surface, and extends along the direction of advance of the mold.
On the other hand the utility model provides a kind of device for shaping glass, the device for shaping glass includes multiple practical
The glass forming unit of novel offer, residence time of the mold in the shaping channel can be by adjusting the glass
The setting quantity of forming unit and change.
The another aspect of the utility model provides a kind of glass processing system, the glass processing system include setting frame and
The glass forming unit of device for shaping glass provided by the utility model, the device for shaping glass is arranged in the setting frame
On.
Through the above technical solutions, glass forming unit reduces occupation area of equipment, space is saved, and can be improved certainly
Dynamicization is horizontal, reduces energy consumption.Other advantages of the utility model will be explained in detail below.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of specific embodiment of glass processing system described in the utility model；
Fig. 2 is a kind of structural schematic diagram of specific embodiment of glass forming unit described in the utility model.
Description of symbols
1, mold；A, de-stacking position；B, heap stack position；C, heating zone；D, shaping area；E, annealing cooling zone；10, frame is set；21,
Heating unit；
22, glass forming unit；2211, forming unit driving portion；2212, position sensor；2213, the main branch of forming unit
Fagging；2214, forming unit handle；2215, forming unit limiting section；2216, forming unit side connecting plate；2217, molding is single
First heating tube；2218, forming unit insulation portion；2219, forming unit bottom plate；2220, the first fixation kit of forming unit；
2221, the first heating plate of forming unit；2222, the second heating plate of forming unit；2223, shaping channel；2224, interlocking lever；
23, annealing cooling unit.
Specific embodiment
In the present invention, in the absence of explanation to the contrary, the noun of locality used such as " upper and lower, left and right " is usual
Refer to the upper and lower, left and right with reference to attached drawing." inside and outside " refers to relative to the inside and outside of component profile itself.In addition, term " the
One ", " second " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicates and is indicated
The quantity of technical characteristic." first " is defined as a result, the feature of " second " can explicitly or implicitly include at least one and be somebody's turn to do
Feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, three etc., unless otherwise clear
It is specific to limit.
The utility model provides a kind of glass forming unit, device for shaping glass and the glass processing system including it.
Since multiple glass forming units constitute a device for shaping glass, below together by glass forming unit and device for shaping glass
It is illustrated.
Referring to Fig. 2, device for shaping glass provided by the utility model includes that (referred to as molding is single for multiple glass forming units
Member) 22, the shaping channel 2223 passed through for mold 1, delay of the mold 1 in shaping channel 2223 are formed in forming unit 22
Time can by adjusting forming unit 22 setting quantity and change.
Specifically, as a preferred implementation manner, as shown in Fig. 2, mold 1 is 700 there are three the settings of forming unit 22
Enter first shaping station when spending left and right, is press-formed, briquetting pressure is specific according to parameters such as temperature and glass properties
It determines, pressure limit is about between 1000N~2000N.For mold 1 after first shaping station is formed, entrance is next
Shaping station continues pressurization sizing, the glass completion hot bending process after being formed by one-pass molding and twice, in mold 1.
The utility model is by being arranged at least one forming unit 22, to control mold 1 in shaping channel 2223
While residence time, the precision of hot bending shape technique can be improved.
As the concrete form of forming unit 22, as shown in Fig. 2, forming unit 22 may include forming unit frame, divide
The first heating plate of forming unit 2221 and the second heating plate of forming unit 2222 on forming unit frame are not set, and molding is single
Shaping channel 2223 is formed between first first heating plate 2221 and the second heating plate of forming unit 2222.
Shaping channel 2223 is formed by the cooperation of two heating plates, in general, the second heating plate of forming unit
2222 can fix, by adjusting position of the first heating plate of forming unit 2221 relative to the second heating plate of forming unit 2222
The form and dimension that shaping channel 2223 can be adjusted is conducive to control glass formed precision.
Further, in order to form multiple bend glasses simultaneously, to improve shaping efficiency, it is preferable that molding is logical
The depth of section in road 2223 is more than or equal to the depth of section of mold, and cross-sectional width is more than or equal to twice of the cross-sectional width of mold 1
More than, at least two molds 1 can be accommodated in the shaping channel 2223 of this structure.
On this basis, in order to make at least two molds 1, position does not generate offset, shape in shaping channel during transportation
At there is guide portion, correspondingly, being formed on mold 1 being capable of guidance corresponding with guide portion shape auxiliary section.The guide portion is formed
Extend in the center of bottom surface, and along the direction of advance of mold 1.But the utility model is without being limited thereto.
In addition, the first heating plate of forming unit 2221 and the forming unit driving portion 2211 being arranged on forming unit frame
Connection, more specifically, the first heating plate of forming unit 2221 can be connected by interlocking lever 2224 and forming unit driving portion 2211
It connects.The forming unit driving portion 2211 can be forming cylinder, and it is single that the cylinder barrel side of the forming cylinder is fixed on the molding
On first main supporting plate 2213 (will be described hereinafter), the piston rod of the forming cylinder runs through the forming unit main supporting plate
2213 (will be described hereinafter) connect with first heating plate of forming unit 2221.But the utility model is without being limited thereto, molding
Unit driving portion 2211 is also possible to other actuators such as motor.
Further, position sensor 2212, the position sensor are set on the forming unit driving portion 2211
2212 control the forming unit driving portion 2211 to 1 pressure applied of mold by control unit.When mold enters molding
When the shaping channel 2223 of unit, forming unit driving portion 2211 drives the first heating plate of forming unit 2221 to move down, right
Upper mould pressure, upper mould compression are pressed down against glass molding.Position biography is provided with below forming unit driving portion 2211
Sensor 2212, the first heating plate of Real-time Feedback forming unit 2221 mobile position data, on a display screen display position curve
Real-time pictures, position sensor 2212 are monitored entire forming process.If position curve is mutated in forming process,
Show that glass is broken during hot-forming, cylinder pressure can be controlled by control system at this time, terminate pushing process, keep away
Exempt to continue to press in fragmentation situation lower cylinder that mold is caused to damage.
In addition, as specific embodiment, as shown in Fig. 2, forming unit frame may include for surrounding molding space
Forming unit main supporting plate 2213, forming unit side connecting plate 2216 and forming unit bottom plate 2219, forming unit second plus
Hot plate 2222 is fixed on forming unit bottom plate 2219 by the first fixation kit of forming unit 2220, and forming unit first heats
Plate 2221 is fixed on one end of forming unit driving portion 2211 by the second fixation kit of forming unit.Wherein, forming unit
It both in addition, can be with as long as a fixation kit 2220 and the second fixation kit of forming unit are able to carry out fixed structure
It is identical structure, is also possible to different structure, in the present invention, uses identical structure, therefore below only to molding
The specific embodiment that unit first fixes 2220 is described in detail.
The first fixation kit of forming unit 2220 may include can through forming unit bottom plate 2219 fixing bolt and
Fastening spring on fixing bolt is set.The second heating plate of forming unit 2222 uses the first fixation kit of forming unit 2220
It is fixed on forming unit bottom plate 2219, so as to pass through spring tune using fastening spring is equipped on the outside of fixing bolt
Fixation pressure is saved, die channel can be effectively prevented because of expansion, fracture damage occurs.
Forming unit frame can also be provided at least one in addition to being used as mounting rack on forming unit main supporting plate 2213
A forming unit handle 2214.More specifically, by be each side arranged on forming unit main supporting plate 2,213 one at
Type unit handle 2214, use when for replacing unit module.Heating device set by each unit module, detection device,
Cooling device is all independent and other units do not have machinery association, can be with quick-assembling, when maintenance of equipment in equipment assembling
Quickly impairment unit can be taken out, directly replace corresponding unit module, replacement is convenient, and downtime is short, section
Maintenance time is saved.
In addition to this, device for shaping glass provided by the utility model can also include filling in the molding space
Forming unit insulation portion 2218.Specifically, which is preferably carried out using ceramic beaverboard design structure
Furnace body heat loss is greatly lowered in insulation, guarantees that furnace body temperature is uniform, reduces equipment and runs power consumption, energy conservation and environmental protection.
In addition, device for shaping glass further includes forming unit heating tube 2217, with to the first heating plate of forming unit 2221
Heat is provided with the second heating plate of forming unit 2222, to carry out glass moulding processes.
More than, it is described in detail for device for shaping glass provided by the utility model, continues to explain this below
The glass processing system that utility model provides.
Glass processing system provided by the utility model includes setting frame 10 and device for shaping glass as described above, glass
The setting of forming unit 22 of glass molding machine is on setting frame 10.Specifically, multiple positioning can be set on the setting frame 10
Forming unit limiting section 2215 has can be set on forming unit 22, to be removeably positioned at setting frame in protrusion
On 10, more specifically, forming unit limiting section 2215 can be the location indentations that can cooperate with the positioning protrusion.
More specifically, as shown in Figure 1, glass processing system may include the shaping area setting list for being provided with positioning region
Member, and heating zone C, the shaping area D and annealing cooling zone E, the heating zone C that are successively set in the shaping area setting unit
It is formed by the way that at least one heating unit 21 is arranged, the shaping area D is described by the way that the formation of at least one forming unit 22 is arranged
Cooling zone E anneal by the way that at least one formation of cooling unit 23 of annealing, the heating unit 21,22 and of the forming unit is arranged
It is cooling logical that heating channel, shaping channel 2223 and the annealing passed through for mold is respectively formed in the annealing cooling unit 23
Road.In addition, de-stacking position A can be set before the C of heating zone, A de-stacking mold and it is sent into heating unit 21 one by one in de-stacking position
In；Heap stack position B can be set after the cooling zone E that anneals, the mold that B stacking is discharged from annealing cooling zone E in heap stack position.
In this way by the way that multiple independent functional units, i.e. heating unit 21, molding will be formed as in the setting unit of shaping area
It is true can to run beat according to glass heating time, molding time, annealing time and equipment for unit 22 and annealing cooling unit 23
Determine the quantity type of each unit.
Specifically, at least one of the heating unit 21, the forming unit 22 and described annealing cooling unit 23
It is arranged by the positioning region in the shaping area setting unit, residence time of the mold in each channel can pass through tune
The whole heating unit 21, forming unit 22 and anneal cooling unit 23 setting quantity and change.For example, in order to will be at
18 stations were arranged at 30 seconds in type rhythm control, and wherein heating zone C is made of 10 stations, and shaping area D is made of 3 stations,
Annealing cooling zone E is made of 5 stations.
In this way, when mold 1 enter be made of 10 mold heating units heating zone C when, mold 1 it is every by setting when
Between, next heating station can be moved to from previous heating station and be heated, by laser heating, when mold 1 is entering the 10th
When a heating station, the temperature of mold 1 can be heated to 700 degree or so, at this point, glass reaches softening point temperature, mould in mold 1
Tool 1 enters shaping area D.
It is provided with 3 shaping stations in the D of shaping area, is made of 3 forming units 22, mold 1 enters at 700 degree or so
First shaping station, is press-formed, and briquetting pressure is specifically determined according to parameters such as temperature and glass properties, pressure model
It encloses between about 1000N~2000N.Mold 1 continues to add after first shaping station is formed, into next shaping station
Pressure sizing, after being formed by one-pass molding and twice, the glass in mold 1 completes hot bending process and enters the cooling zone E that anneals.
5 annealing stations are provided in annealing cooling zone E, are made of 5 annealing cooling units 23, mold 1 is in shaping area D
Middle molding and after the completion of being formed, starts to carry out annealing destressing technique into annealing cooling zone E, by 5 annealing stations, mold
Temperature gradually decrease, glass temperature also decreases in mold, be cooled to annealing point from softening point hereinafter, complete annealing.It
Enter blanking device 50 from device for shaping glass afterwards, mold surface temperature is at 300 degree or so at this time.
When each unit is combined, centre does not need preset clearance and maintenance channel etc., and integration density is higher, reduces
Occupation area of equipment saves space.
Preferred embodiments of the present invention, still, the utility model and unlimited are described in detail in conjunction with attached drawing above
In this.In the range of the technology design of the utility model, a variety of simple variants can be carried out to the technical solution of the utility model,
It is combined in any suitable manner including each particular technique feature.In order to avoid unnecessary repetition, the utility model
To various combinations of possible ways, no further explanation will be given.But these simple variants and combination equally should be considered as the utility model institute
Disclosure belongs to the protection scope of the utility model.
Claims (10)
1. a kind of glass forming unit, which is characterized in that the glass forming unit (22) includes forming unit frame, sets respectively
Set the first heating plate of forming unit (2221) and the second heating plate of forming unit (2222) on the forming unit frame, institute
It states to be formed between the first heating plate of forming unit (2221) and the second heating plate of the forming unit (2222) and be worn for mold (1)
The shaping channel (2223) crossed.
2. glass forming unit according to claim 1, which is characterized in that first heating plate of forming unit (2221)
It is connect with the forming unit driving portion (2211) being arranged on the forming unit frame.
3. glass forming unit according to claim 2, which is characterized in that the forming unit frame includes for surrounding
Forming unit main supporting plate (2213), forming unit side connecting plate (2216) and the forming unit bottom plate (2219) of molding space,
Second heating plate of forming unit (2222) is fixed on the forming unit by the first fixation kit of forming unit (2220)
On bottom plate (2219), first heating plate of forming unit (2221) by the second fixation kit of forming unit be fixed on it is described at
One end of type unit driving portion (2211).
4. glass forming unit according to claim 3, which is characterized in that on the forming unit main supporting plate (2213)
It is provided at least one forming unit handle (2214).
5. glass forming unit according to claim 3, which is characterized in that first fixation kit of forming unit
It (2220) include that can run through the fixing bolt of the forming unit bottom plate (2219) and be arranged in tight on the fixing bolt
Gu spring.
6. glass forming unit according to claim 2, which is characterized in that set on the forming unit driving portion (2211)
It is equipped with position sensor (2212), the position sensor (2212) controls the forming unit driving portion by control unit
(2211) Xiang Suoshu mold (1) pressure applied.
7. glass forming unit according to claim 1, which is characterized in that the depth of section of the shaping channel (2223)
More than or equal to the depth of section of the mold, cross-sectional width is more than or equal to twice or more of the cross-sectional width of the mold (1).
8. glass forming unit according to claim 1, which is characterized in that it is formed with guide portion in the shaping channel,
Be formed on mold (1) can guidance corresponding with guide portion shape auxiliary section, which is formed in the center of bottom surface, and edge
The direction of advance of the mold (1) extends.
9. a kind of device for shaping glass, which is characterized in that the device for shaping glass includes multiple claim 1-8 any one
The glass forming unit (22), residence time of the mold (1) in the shaping channel (2223) can pass through tune
The setting quantity of the whole glass forming unit (22) and change.
10. a kind of glass processing system, which is characterized in that the glass processing system includes frame (10) being arranged and according to right
It is required that device for shaping glass described in 9, the glass forming unit (22) of the device for shaping glass is fixed on the setting frame
(10) on.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920187844.XU CN209567991U (en) | 2019-02-03 | 2019-02-03 | Glass forming unit, device for shaping glass and glass processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920187844.XU CN209567991U (en) | 2019-02-03 | 2019-02-03 | Glass forming unit, device for shaping glass and glass processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209567991U true CN209567991U (en) | 2019-11-01 |
Family
ID=68335119
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920187844.XU Active CN209567991U (en) | 2019-02-03 | 2019-02-03 | Glass forming unit, device for shaping glass and glass processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209567991U (en) |
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2019
- 2019-02-03 CN CN201920187844.XU patent/CN209567991U/en active Active
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| GR01 | Patent grant | ||
| PP01 | Preservation of patent right | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20191212 Granted publication date: 20191101 |
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Date of cancellation: 20200804 Granted publication date: 20191101 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20200922 Address after: 050035 No. 9, the Yellow River Avenue, hi tech Zone, Hebei, Shijiazhuang Patentee after: DONGXU OPTOELECTRONIC TECHNOLOGY Co.,Ltd. Address before: The 100075 Beijing Seahawks Fengtai District Science City Road No. 9 Building No. 2 room 266 (Park) Patentee before: TUNGHSU TECHNOLOGY GROUP Co.,Ltd. Patentee before: TUNGHSU GROUP Co.,Ltd. |