CN209551433U - Piano paint component plane polishing equipment - Google Patents
Piano paint component plane polishing equipment Download PDFInfo
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- CN209551433U CN209551433U CN201822165682.8U CN201822165682U CN209551433U CN 209551433 U CN209551433 U CN 209551433U CN 201822165682 U CN201822165682 U CN 201822165682U CN 209551433 U CN209551433 U CN 209551433U
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Abstract
The utility model relates to piano paint component plane polishing equipment, including rack, work top, polishing unit, wiping cerotin to throw unit, wax spray unit, control system；The work top of fixed paint component is mounted on the rack, and wax spray unit is mounted in polishing unit；It polishes unit to translate relative to work top, face or leaves work top；It wipes cerotin and throws unit and translated relative to work top, face or leave work top；Polishing unit include multiple groups can independent rotation buff, multiple groups buff in same level around circumference be arranged, rotated in the horizontal plane around the shaft that circle center is arranged in.The utility model quality of finish is high, high in machining efficiency, high degree of automation, belongs to piano processing technique field.
Description
Technical field
The utility model relates to piano processing technologies, and in particular to piano paint component plane polishing equipment.
Background technique
In the prior art, piano workpiece (flat work pieces) polishing is thrown using platform polishing machine or multiaxis polishing machine
The characteristics of light, these polissoirs, is, using one or more groups of polishing wheels, polishing wheel is arranged in rows, during the polishing process, polishing
Wheel is contacted with the lacquer painting of workpiece planarization, and it is constant always to generate the direction that friction is cut, and this mode is polished to generating after sanding
The elimination of sand road trace is more difficult, and the flatness of lacquer painting is poor.
For piano, lacquer painting has important influence to piano appearance, it is therefore desirable to a kind of preferably to promote polishing matter
The equipment of amount, while improving its degree of automation.
Utility model content
For the technical problems in the prior art, the purpose of this utility model is: providing a kind of high degree of automation
And the piano paint component plane polishing equipment of quality of finish can be promoted.
In order to achieve the above object, the utility model adopts the following technical solution:
Piano paint component plane polishing equipment, including rack, work top, polishing unit, wiping cerotin throw unit, wax spray list
Member, control system；The work top of fixed paint component is mounted on the rack, and wax spray unit is mounted in polishing unit；Polishing is single
Member is translated relative to work top, face or leaves work top；Wipe cerotin throw unit relative to work top translate, face or
Leave work top；Polishing unit include multiple groups can independent rotation buff, multiple groups buff is in same level
It is arranged around circumference, is rotated in the horizontal plane around the shaft that circle center is arranged in.
As a preference, polishing unit includes polishing rack, the elevating mechanism for driving polishing rack lifting, is driving polishing rack just
Pair or leave the anterior-posterior translation mechanism of work top, drive the left and right translation machine that moves on width of working surface of table direction of polishing rack
Structure, rotation driving motor, revolution driving motor, planet carrier；Vertical shaft is mounted on polishing rack, and revolution driving motor drives
Shaft rotation, shaft drive planet carrier rotation, and buff is mounted on planet carrier, and rotation driving motor drives polishing cloth rotation
It is dynamic.
As a preference, control system further includes the display screen being mounted on polishing rack；Control system and rotation drive
Motor, revolution driving motor connect, and adjust steering and the revolving speed of rotation driving motor and revolution driving motor；Control system with
Polishing unit, wiping cerotin throw unit and connect, and adjustment polishes unit and wiping cerotin throws walking path, travel distance and the row of unit
Walk speed；Control system connects with wax spray unit, adjusts wax spray time and the wax spray amount of wax spray unit.
As a preference, wipe cerotin throw unit include wipe cerotin throw frame, drive wipe cerotin throw frame lifting elevating mechanism,
It drives the anterior-posterior translation mechanism wiped cerotin throwing frame face or leave work top, wiping cerotin is driven to throw frame in width of working surface of table side
The left and right translation mechanism that moves up, rotation driving motor, it is multiple can independent rotation sponge wheel；Multiple sponge wheels are along left and right
Direction is arranged in rows to be mounted on and wipe on cerotin throwing frame, and rotation driving motor drives sponge wheel rotation.
As a preference, wax spray unit includes at least two spray guns, it is arranged in rows along left and right directions, is mounted on polishing
On frame；Spray gun has spray angle adjustment mechanism.
As a preference, work top includes surface plate, vacuumizes chamber and vacuum device, uniformly set on surface plate
Multiple through-holes are set, surface plate covers on vacuumizing chamber, vacuumizes chamber and connects with vacuum device.
As a preference, the quantity of work top is two groups, the quantity for polishing unit is one group, wipes cerotin and throws unit
Quantity is two groups, and the quantity of wax spray unit is one group；Rack extends along anteroposterior direction, and the front half section of rack and second half section respectively pacify
Fill one group of work top；The front half section of rack installs one group of wiping cerotin and throws unit, which wipes cerotin throwing unit and pass through its own
Anterior-posterior translation mechanism translates between front end of rack and the work top of front side relative to rack；The second half section of rack installs one group
Wipe cerotin throw unit, the group wipe cerotin throw unit by its own anterior-posterior translation mechanism relative to rack rear end of rack and after
It is translated between the work top of side；The middle section installation polishing unit of rack, polishing unit pass through the anterior-posterior translation mechanism of its own
Relative to rack between two groups of work tops anterior-posterior translation.
As a preference, the quantity of buff is four groups, planet puts up " ten " font；In overlook direction, polishing
The wheel shaft of cotton piece buff and the angle of planet carrier are at 60-80 degree.
The polishing method of piano paint component plane polishing equipment, paint component is fixed on work top；It is equipped with wax spray
The polishing unit of unit is moved to work top, and wax spray unit polishes unit and polish to paint component to paint component wax spray, polished
Cheng Zhong, every group of buff rotation, while all buffs revolve, and polishing direction constantly changes；After the completion of polishing, cerotin is wiped
Throwing unit, further essence is thrown, and removes buffing wax.
As a preference, the polishing method of piano paint component plane polishing equipment, using two groups of work tops, two groups of wipings
When cerotin throws unit, one group of polishing unit, one group of wax spray unit, work top and wiping cerotin are thrown unit and are corresponded；Polishing is single
While member processes the paint component of wherein one group of work top, the corresponding wiping cerotin of this group of work top is thrown unit and is allowed
Position, another group of wiping cerotin are thrown unit and are processed to the paint component of another group of work top.
The principles of the present invention are:
It is planetary structure using multiple groups tumbling cotton piece buff, independent rotation is simultaneously revolved around shaft, buff and work
The lacquer painting of part plane contacts, and the direction for generating friction cutting constantly changes in a rotative pattern, and this polishing mode can be eliminated preferably
Sand road trace reaches preferable lacquer painting flatness, separately increases and wipes cerotin throwing unit, keeps sand trace younger thin, further increases lacquer painting
Flatness and brightness improve the quality of finish effect of lacquer painting.Unit, wax spray list are thrown using polishing unit, wiping cerotin simultaneously
Member, control system, high degree of automation.Unit is thrown using two groups of work tops and two groups of wiping cerotins, it can simultaneous processing two pieces work
Part, effectively promotion working efficiency.
Generally speaking, the utility model has the advantages that
1. polishing process can paint the comprehensive rubbing down of sand trace of workpiece lacquer painting since buff is planetary structure
Facing sand trace removes more thoroughly, more evenly, more comprehensively, improves the flatness of lacquer painting, improves lacquer painting effect.
Wax fine polishing function is wiped 2. increasing, keeps lacquer painting sand trace younger thin, improves the flatness and brightness of lacquer painting, improve
Finish polishing quality.
3. using two groups of work tops, in one group of work top polishing, another group of work top can be unloaded
Workpiece and workpiece is put, so recycled.Therefore equipment can continuous non-stop run without the standby residence time improve equipment
Utilization rate and production efficiency.
4. high degree of automation.
5. the wheel shaft of buff and the angle of planet carrier are at 60-80 degree, planetary walking path of arranging in pairs or groups, can obtain preferably
Polishing effect.
Detailed description of the invention
Fig. 1 is the overall structure figure of piano paint component plane polishing equipment.
Fig. 2 is the structural schematic diagram for polishing unit.
Fig. 3 is the top view for polishing unit.
Fig. 4 is the side view wiped cerotin and throw unit.
Fig. 5 is the main view wiped cerotin and throw unit.
Fig. 6 is the structural schematic diagram of wax spray unit.
Wherein, 1 is rack, and 2 be work top, and 3 be polishing unit, and 4 throw unit to wipe cerotin, and 5 be wax spray unit, and 6 are
Display screen, 2-1 are vacuum device, and 3-1 is buff, and 3-2 is shaft, and 3-3 is polishing rack, and 3-4 polishes the lifting of unit
Mechanism, 3-5 are the anterior-posterior translation mechanism for polishing unit, and 3-6 is the rotation driving motor for polishing unit, and 3-7 is polishing unit
Revolution driving motor, 3-8 is planet carrier, and 4-1 is to wipe cerotin to throw frame, and 4-2 be the anterior-posterior translation mechanism for wiping cerotin throwing unit, 4-
3 be the rotation driving motor wiped cerotin and throw unit, and 4-4 is sponge wheel, and 4-5 is the left and right translation mechanism wiped cerotin and throw unit, 5-1
For spray gun, 5-2 is pressurization wax storage.
Specific embodiment
Below in conjunction with specific embodiment, the utility model is described in more detail.
Embodiment one
Piano paint component plane polishing equipment, including rack, work top, polishing unit, wiping cerotin throw unit, wax spray list
Member, control system.
The quantity of work top is two groups, and the quantity for polishing unit is one group, and wiping cerotin and throwing the quantity of unit is two groups, spray
The quantity of wax unit is one group, and the quantity of rack is one, and the quantity of control system is a set of.Rack is prolonged along front-rear direction
It stretches, the front half section of rack and second half section respectively install one group of work top；The front half section of rack installs one group of wiping cerotin and throws unit, should
Group wipe cerotin throw unit by its own anterior-posterior translation mechanism relative to rack front end of rack and front side work top it
Between translate；The second half section of rack installs one group of wiping cerotin and throws unit, which wipes cerotin and throw anterior-posterior translation of the unit by its own
Mechanism translates between rear end of rack and the work top of rear side relative to rack；The middle section installation polishing unit of rack, polishing
Unit by its own anterior-posterior translation mechanism relative to rack the anterior-posterior translation between two groups of work tops.
Work top includes surface plate, vacuumizes chamber and vacuum device, and multiple through-holes are uniformly arranged on surface plate, is put down
Panel cover vacuumizes chamber and connects with vacuum device on vacuumizing chamber.Effective polishing width of every group of work top is
1600mm, length 3800mm；Work top band vacuum device, negative-pressure vacuum sucker power 5.5kw.
Polishing unit includes polishing rack, the elevating mechanism for driving polishing rack lifting, drives polishing rack face or leave work
The anterior-posterior translation mechanism of table top, the left and right translation mechanism for driving polishing rack to move on width of working surface of table direction, rotation driving
Motor, revolution driving motor, planet carrier, multiple groups buff；Vertical shaft is mounted on polishing rack, revolution driving motor band
The rotation of turn axis, shaft drive planet carrier rotation, and buff is circumferentially arranged and is mounted on planet carrier, a rotation driving
Motor drives one group of buff independence rotation, and shaft is located at the center of buff.In the present embodiment, buff
Quantity is four groups, and planet puts up " ten " font；In overlook direction, the wheel shaft of buff and the angle of planet carrier are at 65 degree.
Every group of buff 5.5KW.Rotation revolving speed is adjustable within the scope of 1000~1600 revs/min, and the revolving speed that revolves is at 20~40 revs/min
It is adjustable within the scope of clock, and both forward and reverse directions rotation can be set at random；Buff has oscillating function, 0~50mm of hunting range；Polishing
Cotton piece buff adjustable height is electronic adjustable.Anterior-posterior translation mechanism, left and right translation mechanism include servo motor and gear and rack teeth mechanism, can
Any region repeated movement on the direction of front and rear, left and right, travel distance, speed are adjustable by programming journey.Elevating mechanism is worm gear snail
Bar adds screw body, and chain drive is adjusted.
Wiping cerotin throwing unit includes wiping cerotin throwing frame, the elevating mechanism for wiping cerotin throwing frame lifting, drive being driven to wipe cerotin and throw
Frame face leaves the anterior-posterior translation mechanism of work top, drives and wipe the left side that cerotin throwing frame moves on width of working surface of table direction
Right translation mechanism, rotation driving motor, it is multiple can independent rotation sponge wheel；Multiple sponge wheels are arranged in rows along left and right directions
It is mounted on and wipes on cerotin throwing frame, rotation driving motor drives sponge wheel rotation.In the present embodiment, every group of wiping cerotin throws the sea of unit
The quantity of silk floss wheel is six, and each sponge wheel independently rotates, and every group of wiping cerotin throws unit independent control, is driven and is driven by servo motor
The walking of moving gear rack gear.Sponge wheel rotational frequency is adjustable within the scope of 1500~2500 revs/min；Sponge wheel can swing.
Wax spray unit includes at least two spray guns, is arranged in rows, is mounted on polishing rack along left and right directions；Spray gun has
Spray angle adjustment mechanism.Buffing wax is stored in pressurization wax storage, by spray gun buffing wax even application in being polished on workpiece.
Control system further includes the display screen being mounted on polishing rack；Control system and rotation driving motor, revolution drive
Motor connects, and adjusts steering and the revolving speed of rotation driving motor and revolution driving motor；Control system and polishing unit wipe wax
Essence throws unit and connects, and adjustment polishing unit throws walking path, travel distance and the speed of travel of unit with cerotin is wiped；Control system
System connects with wax spray unit, adjusts wax spray time and the wax spray amount of wax spray unit.
The polishing method of piano paint component plane polishing equipment, includes the following steps:
1. paint component is fixed on work top by way of vacuum suction.
2. the speed of travel, buff rotational velocity and revolution speed, the polishing list of polishing unit are arranged by display screen
First reciprocal polishing number sets buff as positive and negative bidirectional rotation, places situation according to workpiece, adjusts work top stroke and open
It closes, according to the thickness of workpiece, adjusts buff to proper height.
3. the polishing unit for being equipped with wax spray unit is moved to work top, wax spray unit is uniform and comprehensive to paint component
Wax spray, polishing unit polish paint component, in polishing process, every group of buff rotation, while all buffs revolve, and throw
Light direction constantly changes.
4. after the completion of polishing, wiping cerotin throwing unit and being moved to work top, further essence is thrown, and removes buffing wax.It throws simultaneously
Light unit is moved to another group of work top and polishes to another workpiece.
5. releasing vacuum, removal workpiece, and it is put into new workpiece.
When throwing unit, one group of polishing unit, one group of wax spray unit using two groups of work tops, two groups of wiping cerotins, workbench
Face and wiping cerotin are thrown unit and are corresponded；It, should while polishing unit processes the paint component of wherein one group of work top
Corresponding the wipings cerotin of group work top throws unit and steps down, another group of wiping cerotin throwing unit to the paint component of another group of work top into
Row processing.
Embodiment two
The quantity of work top is one group, and the quantity for polishing unit is one group, and wiping cerotin and throwing the quantity of unit is two groups, spray
The quantity of wax unit is one group, and the quantity of rack is one, and the quantity of control system is a set of.In the present embodiment, work top
It is fixed on the rack, polishing unit passes through the anterior-posterior translation mechanism face of its own or leaves work top, wipes cerotin and throws unit
By its own anterior-posterior translation mechanism face or leave work top.
The polishing method of piano paint component plane polishing equipment, includes the following steps:
1. paint component is fixed on work top by way of vacuum suction.
2. parameter is arranged by display screen.
3. the polishing unit for being equipped with wax spray unit is moved to work top, wax spray unit is uniform and comprehensive to paint component
Wax spray, polishing unit polish paint component, in polishing process, every group of buff rotation, while all buffs revolve, and throw
Light direction constantly changes.
4. after the completion of polishing, wax spray unit is stepped down, wipes cerotin throwing unit and be moved to work top, further essence is thrown, and is removed
Buffing wax.
5. releasing vacuum, removal workpiece, and it is put into new workpiece.
The present embodiment does not refer to part with embodiment one.
Embodiment three
The quantity of work top is one group, and the quantity for polishing unit is one group, and wiping cerotin and throwing the quantity of unit is two groups, spray
The quantity of wax unit is one group, and the quantity of rack is one, and the quantity of control system is a set of.In the present embodiment, unit is polished
The both ends of rack are fixed on wiping cerotin and throwing unit, work top is translated relative to rack, face or leaves polishing unit and wiping
Cerotin throws unit.In the present embodiment, polishing unit and wiping cerotin throw unit and are respectively provided with elevating mechanism, and front and back is arranged in work top
Translation mechanism and left and right translation mechanism, so that surface plate is translatable.
The polishing method of piano paint component plane polishing equipment, includes the following steps:
1. paint component is fixed on work top by way of vacuum suction.
2. parameter is arranged by display screen.
3. work top is moved at the polishing unit for being equipped with wax spray unit, wax spray unit is uniform and comprehensive to paint component
Wax spray, polishing unit polishes paint component, in polishing process, every group of buff rotation, while all buffs revolve,
Polishing direction constantly changes.
4. after the completion of polishing, work top, which is moved to, wipes cerotin throwing unit, and further essence is thrown, and removes buffing wax.
5. releasing vacuum, removal workpiece, and it is put into new workpiece.
The present embodiment does not refer to part with embodiment one.
Above-described embodiment is the preferable embodiment of the utility model, but the embodiments of the present invention is not by above-mentioned
The limitation of embodiment, it is made under other any spiritual essence and principles without departing from the utility model to change, modify, replacing
In generation, simplifies combination, should be equivalent substitute mode, is included within the protection scope of the utility model.
Claims (8)
1. piano paint component plane polishing equipment, it is characterised in that: including rack, work top, polishing unit, wipe cerotin throwing list
Member, wax spray unit, control system；The work top of fixed paint component is mounted on the rack, and wax spray unit is mounted on polishing unit
It is interior；It polishes unit to translate relative to work top, face or leaves work top；It is flat relative to work top to wipe cerotin throwing unit
It moves, face or leaves work top；Polishing unit include multiple groups can independent rotation buff, multiple groups buff is same
It is arranged on horizontal plane around circumference, is rotated in the horizontal plane around the shaft that circle center is arranged in.
2. piano paint component plane polishing equipment described in accordance with the claim 1, it is characterised in that: polishing unit includes polishing
Frame, the anterior-posterior translation mechanism for driving polishing rack face or leaving work top, drives and throws the elevating mechanism for driving polishing rack lifting
Left and right translation mechanism, rotation driving motor, revolution driving motor, the planet carrier that light frame moves on width of working surface of table direction；
Vertical shaft is mounted on polishing rack, and revolution driving motor drives shaft rotation, and shaft drives planet carrier rotation, buff
It is mounted on planet carrier, rotation driving motor drives buff rotation.
3. piano paint component plane polishing equipment according to claim 2, it is characterised in that: control system further includes installation
Display screen on polishing rack；Control system connects with rotation driving motor, revolution driving motor, adjusts rotation driving motor
Steering and revolving speed with revolution driving motor；Control system throws unit with polishing unit, wiping cerotin and connects, adjustment polishing unit
With walking path, travel distance and the speed of travel for wiping cerotin throwing unit；Control system connects with wax spray unit, adjusts wax spray list
The wax spray time of member and wax spray amount.
4. piano paint component plane polishing equipment described in accordance with the claim 1, it is characterised in that: wiping cerotin and throwing unit includes wiping
Cerotin throws frame, wiping cerotin is driven to throw the elevating mechanism of frame lifting, drive the front and back wiped cerotin throwing frame face or leave work top
Translation mechanism drives and wipes cerotin and throw left and right translation mechanism that frame moves on width of working surface of table direction, rotation driving motor, more
It is a can independent rotation sponge wheel；Multiple sponge wheels are arranged in rows to be mounted on along left and right directions and wipe on cerotin throwing frame, and rotation is driven
Dynamic motor driven sponge wheel rotation.
5. piano paint component plane polishing equipment according to claim 2, it is characterised in that: wax spray unit includes at least two
A spray gun, is arranged in rows along left and right directions, is mounted on polishing rack；Spray gun has spray angle adjustment mechanism.
6. piano paint component plane polishing equipment described in accordance with the claim 1, it is characterised in that: work top includes plane
Plate vacuumizes chamber and vacuum device, and multiple through-holes are uniformly arranged on surface plate, and surface plate covers on vacuumizing chamber, takes out
Vacuum chamber connects with vacuum device.
7. piano paint component plane polishing equipment described in accordance with the claim 1, it is characterised in that: the quantity of work top is two
Group, the quantity for polishing unit is one group, and wiping cerotin and throwing the quantity of unit is two groups, and the quantity of wax spray unit is one group；Rack edge
Front-rear direction extend, the front half section of rack and second half section respectively install one group of work top；The front half section of rack installs one group of wiping
Cerotin throws unit, and group wiping cerotin throwing unit is by the anterior-posterior translation mechanism of its own relative to rack in front end of rack and front side
Work top between translate；One group of wiping cerotin of second half section installation of rack throws unit, which wipes cerotin throwing unit and pass through it certainly
The anterior-posterior translation mechanism of body translates between rear end of rack and the work top of rear side relative to rack；The middle section of rack, which is installed, throws
Light unit, polishing unit by its own anterior-posterior translation mechanism relative to rack the anterior-posterior translation between two groups of work tops.
8. piano paint component plane polishing equipment according to claim 2, it is characterised in that: the quantity of buff is four
Group, planet put up " ten " font；In overlook direction, the wheel shaft of buff and the angle of planet carrier are at 60-80 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822165682.8U CN209551433U (en) | 2018-12-20 | 2018-12-20 | Piano paint component plane polishing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822165682.8U CN209551433U (en) | 2018-12-20 | 2018-12-20 | Piano paint component plane polishing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209551433U true CN209551433U (en) | 2019-10-29 |
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ID=68303294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822165682.8U Active CN209551433U (en) | 2018-12-20 | 2018-12-20 | Piano paint component plane polishing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209551433U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109605200A (en) * | 2018-12-20 | 2019-04-12 | 广州珠江恺撒堡钢琴有限公司 | Piano paint component plane polishing equipment and its polishing method |
-
2018
- 2018-12-20 CN CN201822165682.8U patent/CN209551433U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109605200A (en) * | 2018-12-20 | 2019-04-12 | 广州珠江恺撒堡钢琴有限公司 | Piano paint component plane polishing equipment and its polishing method |
| CN109605200B (en) * | 2018-12-20 | 2023-11-10 | 广州珠江恺撒堡钢琴有限公司 | Piano paint part plane polishing equipment and polishing method thereof |
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