CN209544145U - Air core coil coil winding machine - Google Patents
Air core coil coil winding machine Download PDFInfo
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- CN209544145U CN209544145U CN201822276378.0U CN201822276378U CN209544145U CN 209544145 U CN209544145 U CN 209544145U CN 201822276378 U CN201822276378 U CN 201822276378U CN 209544145 U CN209544145 U CN 209544145U
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Abstract
The utility model discloses air core coil coil winding machine;Including cabinet, master controller, U-shaped pedestal, air core coil clamping piece, conducting mechanism, thread clamping mechanism and clamping plate synchronous rotating device;Air core coil clamping piece includes the right clamping plate for being rotatably fixed in the left clamp of the left inside end face of U-shaped pedestal and being rotatably fixed in the right inner face of U-shaped pedestal, and left clamp periphery is provided with crossed beam trunking, is equipped with elastic yoke frame to the left in the middle part of right clamping plate;Conducting mechanism frame is in U-shaped pedestal upper left quarter, to convey downwards to wire rod;Thread clamping mechanism is fixed in U-shaped pedestal lower left quarter, to clamp to wire rod end;Clamping plate synchronous rotating device is fixed in outside pedestal, to the air core coil synchronous rotary for controlling left clamp and right clamping plate drives it clamping, so that the wire rod for passing through crossed beam trunking is wound to air core coil surface.Effect: air core coil can be fixed very well in case of coiling, and the air core coil for winding line can be removed simply, so that rapid operation, air core coil threading speed are fast, make it possible to substantially reduce cost.
Description
Technical field
The utility model relates to technical field of automation equipment, in particular, being related to a kind of air core coil coil winding machine.
Background technique
Coil is often referred to wire winding in a ring, and the most common coil application has: motor, inductance, transformer and annular
Antenna etc..
It is generally manually by material winds to being wanted for the winding operation of air core coil in the existing stage
Outside the air core coil asked, for manually operation, present in drawback be: threading speed is slow, low efficiency and coiling not
It is neat.
For this purpose, in the prior art, also occur some air core coil coil winding machines, although can reach threading speed it is fast and
Winding efficiency height and other effects, still, because of the particularity of air core coil, so that its fixation is not very convenient, for existing hollow
Coil winder, is all made of fixture head then mostly to cover solid air core coil, then again by material winds thereon, such operation side
Although formula is universal, it still has certain defect and deficiency.
Specifically, on the one hand, its air core coil is after winding wire rod, then inconvenient to fetch from corresponding fixture head,
Strength is needed to be pulled up, in this way, then making it easy to pull out the air core coil for winding line bad, another aspect, conducting wire machine
The guide pin upper and lower position of structure and front-rear position are not easy to adjust, so that conjunction cannot be adjusted to according to coiling thickness and width etc.
Right position, which is set, carrys out conducting wire, also, its required for around to wire rod it is exposed, dust is becomed easily infected by winding process, after then making
It is continuous to wind the parameters such as the impedance of air core coil of line and have larger difference, so that not being able to satisfy production requirement.
Whereby, the prior art has much room for improvement.
Utility model content
A kind of air core coil coil winding machine provided the purpose of the utility model is to overcome the deficiency of the above-mentioned prior art.
The utility model solves technical solution used by prior art problem: a kind of air core coil coil winding machine, to
Coiling is carried out to the air core coil for needing coiling, including cabinet and set on the master controller of the cabinet, further includes:
U-shaped pedestal;The U-shaped pedestal is fixed in the middle part of the cabinet upper surface;
Air core coil clamping piece;The air core coil clamping piece includes rotatably being fixed in the left inside end face of U-shaped pedestal
The left clamp in portion and the right clamping plate being rotatably fixed in the middle part of the right inner face of U-shaped pedestal, the left clamp and the right clamping plate
Position is opposite, and to the clamping air core coil left end of correspondence and right end, and the left clamp periphery offers a crossed beam trunking, the right side
An elastic yoke frame to push up solid air core coil right end is equipped in the middle part of clamping plate to the left;
Conducting mechanism, the conducting mechanism is set up in the U-shaped pedestal upper left quarter, and is located at the crossed beam trunking upper left quarter,
To be oriented conveying downwards to wire rod;
Thread clamping mechanism;The thread clamping mechanism is fixed in the U-shaped pedestal lower left quarter, is connected with the master controller, to right
The wire rod end that the conducting mechanism conveys downwards is clamped;
Clamping plate synchronous rotating device;The clamping plate synchronous rotating device is fixed in outside the U-shaped pedestal, with the master controller
It is connected, to the air core coil synchronous rotary for controlling the left clamp and the right clamping plate drives it clamping, so as to pass through institute
The wire rod for stating crossed beam trunking is wound to air core coil surface.
Above technical scheme is further elaborated below:
Preferably, the conducting mechanism includes the wire seat for being erected on the U-shaped pedestal upper left quarter, is fixedly arranged on the conducting wire
The guide roller on seat right side top is fixedly arranged on the guide pin fixing seat of wire seat right side lower part and fixes set on the guide pin
The guide pin of seat;
The guide pin fixing seat include position can up and down adjustment the first guide pin fixing seat and position can front and back adjust the
Two guide pin fixing seats;First guide pin fixing seat outer end face middle and upper part vertically offers the height-regulating screw channel through its inner face,
Wire seat right side lower part is offered to be relatively fixed hole with the height-regulating screw channel position;The first guide pin fixing seat is logical
It crosses and is arranged in the height-regulating screw channel and the fastening bolt of the fixation hole is fixedly connected with the wire seat;First guide pin is solid
Reservation lower part offers a guide groove for running through its front/rear end;What the second guide pin fixing seat can be moved forward and backward is arranged in described
Guide groove;The guide pin is vertically fixed on front side of the second guide pin fixing seat.
Preferably, the conducting mechanism further includes an alcohol fixation block, alcohol drop needle, wool felt quill solid block A and wool
Felt A;
Described alcohol fixation block is fixedly arranged on wire seat outer end face middle and upper part, and is located at the guide roller back lower place;
The wool felt quill solid block A is fixedly arranged in the middle part of the wire seat outer end face, and between the guide roller and the guide pin;Institute
State wool felt A it is removable take be installed on the wool felt quill solid block A;The alcohol drop needle is fixedly arranged on described alcohol fixation
Wool felt A on block, on wool felt quill solid block A described in needle point face.
Preferably, the clamping plate synchronous rotating device includes rotatably being arranged in the U-shaped pedestal left side in left-right direction
The corresponding left bearing for extending out to the left on both sides of the middle of U-shaped pedestal in middle part and both ends is rotatably arranged in institute in left-right direction
State the corresponding right bearing for extending out to the U-shaped pedestal right middle two sides of U-shaped pedestal right middle and both ends, set is fixed in the left bearing
Right synchronizing wheel that left synchronizing wheel outside left end, set are fixed in outside the right bearing right end is rotatably arranged in institute in left-right direction
State the corresponding spindle rod for extending out to the U-shaped base bottom two sides of U-shaped base bottom and both ends, set is fixed in the spindle rod left end
The right driving wheel and be fixedly arranged on the U-shaped left end of the base face lower part that outer Left Drive wheel, set are fixed in outside the spindle rod right end
Rotating electric machine;
The left clamp is fixed in the left bearing right end;The right clamping plate is fixed in the right bearing left end;The Left Drive
Wheel is opposite with the left synchronizing wheel position, and covers intrinsic one left synchronizing wheel band;The right driving wheel and the right synchronizing wheel position
Relatively, and intrinsic one right synchronizing wheel band is covered;The rotating electric machine right end shaft is fixedly connected with the spindle rod left end.
Preferably, the thread clamping mechanism includes the first collet to clamp, the second collet to clamp and flexible bullet
Spring;
First collet can left and right be movable is sheathed on outside the left bearing right end;The second collet set is fixed in described
Outside left bearing right end, and between first collet and the left clamp;The adjustable spring is sheathed on the left bearing
Outside right end, both ends correspondence offsets with the U-shaped left inside end face of pedestal and first collet left side;
In the initial state, the adjustable spring is in compressive state, so that first collet and the second collet phase
It supports.
Preferably, the thread clamping mechanism further includes returning to control first collet with what second collet mutually separated
Drawing mechanism;
The retracting mechanism includes the cylinder fixed seat A for being fixed in the U-shaped left end of the base face middle and lower part, to the right set on described
The cylinder A that pulls back of cylinder fixed seat A being connected with the master controller, be arranged in left-right direction the U-shaped pedestal it is left under
Portion and both ends correspond to the two flexible optical axises for extending out to the left lower part two sides of the U-shaped pedestal and are fixed in the two flexible optical axis right ends
Between U-shaped block of pulling back;
The two flexible optical axis left ends are respectively connected to the cylinder A that pulls back;In the middle part of first collet right side to the right
It is prominent to be formed with a crimping for being suitable for supporting patch second collet left side;The crimping thickness is equal to or more than the U
Type is pulled back block thickness;The U-shaped block top of pulling back is limited in first collet right side and second collet left side
Between.
Preferably, further include one to control the elastic yoke frame move right so that the air core coil that finishes of coiling from
The dynamic unloading mechanism to fall off;
The unloading mechanism includes being fixedly arranged on the right side of the cabinet upper surface and being placed on the right bearing and the spindle rod
Outer cylinder fixed seat B, to the left set on the cylinder B that pulls back of the cylinder fixed seat B being connected with the master controller, along controlling
Direction is arranged in the right bearing and right end extend out to pulling back on the right side of the right bearing and bar and is fixed on the bar left side of pulling back
It holds and is located in the right bearing and be telescopically connected to ring;
The right end of the bar of pulling back is connected with the cylinder rod left end of the cylinder B that pulls back;It is offered in the middle part of the right clamping plate
Through-hole through its left and right end face, the elasticity yoke frame right end are limited in the through-hole and are telescopically connected to ring left end with described
It is fixedly connected.
It preferably, further include one elapsing wire rod close to its end position to the wire rod passage for passing through the crossed beam trunking
Mechanism;
The wire rod thrust gear includes the horizontal support plate A for being fixed in the U-shaped pedestal upper left quarter, fixed in left-right direction
Left screw drive linear mould group and the vertical company being fixed on the right side of the left screw drive linear mould group in the upper surface the support plate A
Fishplate bar A;The wire seat left side of the conducting mechanism is fixedly connected with the right side the connecting plate A by fastening bolt.
Preferably, further include a cutting mechanism to shear wire rod;
The cutting mechanism includes pneumatic clipper, the pneumatic clipper cylinder body to control the pneumatic clipper automatic open-close, to card
Gu the pneumatic clipper holding block of the pneumatic clipper cylinder body, to the fixation pneumatic clipper holding block pneumatic clipper sliding block, be suitable for it is described
Pneumatic clipper track base that pneumatic clipper sliding block slides back and forth in its right side sliding rail and to control the pneumatic clipper sliding block described in
The pneumatic clipper cylinder that pneumatic clipper track base right side sliding rail slides back and forth;
The pneumatic clipper cylinder is fixed in pneumatic clipper track base right side rear portion backwards;The pneumatic clipper track base is before
Rear direction is fixed in the left front end face of U-shaped pedestal;The pneumatic clipper sliding block is capable of sliding back and forth to be arranged in the pneumatic clipper guide rail
Outside the sliding rail of seat right side;The pneumatic clipper holding block is fixed in pneumatic clipper sliding block right side;The pneumatic clipper cylinder body is solid backwards
In on the pneumatic clipper holding block;The pneumatic clipper is set to the pneumatic clipper rear end of the cylinder block, and left clamp right side described in face
Edge.
Preferably, further include a wiper mechanism to clean air core coil;
The wiper mechanism includes the support plate B for being fixedly arranged on the U-shaped pedestal right rear end face to the right, is set in left-right direction
The right screw drive linear mould group of the support plate B, the connecting plate B being fixed on the left of the right screw drive linear mould group backward,
It is fixedly arranged on the cleaning cylinder of the left side the connecting plate B along the longitudinal direction, is fixedly arranged on the cylinder rod front end for cleaning cylinder
The wool felt quill solid block B and removable wool felt B being installed on the wool felt quill solid block B taken;The position of the wool felt B with
The position of clamping air core coil is opposite between the left clamp and the right clamping plate.
The beneficial effects of the utility model are:
One, a kind of air core coil coil winding machine provided by the utility model, in the specific implementation, on the one hand, be provided with
The air core coil clamping piece and the clamping plate synchronous rotating device to control the air core coil clamping piece rotation, in this way,
Under the control of the master controller, the clamping plate synchronous rotating device drives the air core coil clamping piece rotation, that is, may make
Wire rod across the crossed beam trunking can be quickly wound to air core coil surface, so that the fast efficiency of air core coil threading speed
Height makes it possible to substantially reduce cost of labor so that being able to satisfy high-volume coiling production requirement within the unit time, on the other hand,
The left clamp is opposite with the right splint position, to the clamping air core coil left end of correspondence and right end, and in the right clamping plate
Portion is equipped with an elastic yoke frame to push up solid air core coil right end to the left, in this way, can be by solid well even if obtaining air core coil
Determine after air core coil coiling, to push the elastic yoke frame to the right in case of coiling, that is, may make and wind the hollow of line
Coil can be removed simply, so that saving the trouble firmly chosen, so that operation is time saving and energy saving, in turn, the utility model is practical
Property is strong, and using effect is good.
Secondly, in the technical scheme, on the one hand, because the guide pin fixing seat include position can up and down adjustment first lead
Needle fixing seat and position can the second guide pin fixing seat for adjusting of front and back, in this way, i.e. so that the guide pin upper and lower position is adjustable and preceding
Position is adjustable afterwards, enables it to be adjusted to suitable position according to coiling thickness and width etc. come conducting wire, so that using adaptability
By force, on the other hand, because the conducting mechanism further includes an alcohol fixation block, alcohol drop needle, wool felt quill solid block A and wool felt
A, in this way, wire rod is being downwardly oriented in transmission process, wire rod is across the wool felt quill solid block A and by the wool felt A institute
Cladding, the wool felt A can effectively clean wire surface after the alcohol to be dripped by the alcohol drop needle soaks, so that
The impurity such as the dust of wire surface are removed, so that the wire rod that subsequent air core coil surface is wound is almost dustless, so that winding line
The parameters such as the impedance of air core coil hardly there is larger difference, make it possible to effectively meet production requirement, in turn, this is practical
Novel using effect can effectively improve.
Thirdly, in the present embodiment, on the one hand, under the control of the master controller, the thread clamping mechanism be able to achieve from
Dynamic clamp and loose ends, so that use reliability is strong, on the other hand, since the utility model further includes one to control the elasticity
Yoke frame moves right the unloading mechanism so that the air core coil Automatic-falling that coiling finishes, in this way, in the master controller
Under control, the air core coil Automatic-falling that coiling can be enabled to finish pushes to the right the elastic pushing tow with hand so that saving
The trouble of part so that it is more time saving and energy saving to operate, also, the utility model further include to by wire rod close to its end head
Position passage to the wire rod thrust gear for passing through the crossed beam trunking, the wire rod thrust gear drive the conducting mechanism slowly to
During right passage, that is, wire rod is able to achieve across the crossed beam trunking and what can be flattened be wound to outside air core coil, so that hollow
Coil-winding planarization is good, meanwhile, set cutting mechanism is sheared convenient for the automation of wire rod tail end, set cleaning machine
Structure winds line so that more can ensure that so as to need the air core coil of coiling almost dustless before coiling convenient for cleaning air core coil
The parameters such as the impedance of air core coil hardly there is larger difference so that more can effectively meet production requirement, in turn, this reality
It can reach best with novel using effect.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model air core coil coil winding machine;
Fig. 2 is that the utility model air core coil coil winding machine is removing the cabinet, display, encirclement, foot pad and institute is being turned up
State overall structure diagram when universal rotational wheel;
Fig. 3 is the overall structure diagram of the cutting mechanism in the utility model embodiment;
Fig. 4 is the whole knot that the conducting mechanism is connected with the wire rod thrust gear in the utility model embodiment
Structure schematic diagram;
Fig. 5 be in Fig. 2 the utility model further remove the conducting mechanism, wire rod thrust gear, cutting mechanism and
The overall structure diagram when wiper mechanism;
The embodiments will be further described with reference to the accompanying drawings for the realization, functional characteristics and advantage of the utility model aim.
Drawing reference numeral:
Air core coil coil winding machine 1000;
Cabinet 10;
U-shaped pedestal 20;
Air core coil clamping piece 30;
Left clamp 301;Crossed beam trunking 3011;Right clamping plate 302;
Conducting mechanism 40;
Wire seat 401;Guide roller 402;Guide pin fixing seat 403;First guide pin fixing seat 40311;Screw channel 40311 is turned up;
Guide groove 40312;Second guide pin fixing seat 40322;Guide pin 404;Point alcohol fixation block 405;Alcohol drop needle 406;Wool felt set
Gu block A407;
Thread clamping mechanism 50;
First collet 501;Crimping 5011;Second collet 502;Adjustable spring 503;Retracting mechanism 504;Cylinder fixed seat
A5041;Pull back cylinder A5042;Flexible optical axis 5043;U-shaped block 5044 of pulling back;
Clamping plate synchronous rotating device 60;
Left bearing 601;Right bearing 602;Left synchronizing wheel 603;Right synchronizing wheel 604;Spindle rod 605;Left Drive wheel 606;It is right
Driving wheel 607;Rotating electric machine 608;
Unloading mechanism 70;
Cylinder fixed seat B701;Pull back cylinder B702;It pulls back bar 703;It is telescopically connected to ring 704;
Wire rod thrust gear 80;
Support plate A801;Left screw drive linear mould group 802;Connecting plate A803;
Cutting mechanism 90;
Pneumatic clipper 901;Pneumatic clipper cylinder body 902;Pneumatic clipper holding block 903;Pneumatic clipper sliding block 904;Pneumatic clipper track base
905;Pneumatic clipper cylinder 906;
Wiper mechanism 100;
Support plate B1001;Right screw drive linear mould group 1002;Connecting plate B1003;Clean cylinder 1004;Wool felt set
Gu block B1005;
Display 110;
Encirclement 120;
Foot pad 130 is turned up;
Universal rotational wheel 140;
Specific embodiment
The technical solution of the utility model is described in detail below with reference to drawings and the specific embodiments, to become apparent from, directly
See the invention essence that ground understands the utility model.
Fig. 1 is the overall structure diagram of the utility model air core coil coil winding machine;Fig. 2 is the utility model air core coil
Overall structure diagram of the coil winding machine when removing the cabinet, display, encirclement, height-regulating foot pad and the universal rotational wheel;
Fig. 3 is the overall structure diagram of the cutting mechanism in the utility model embodiment;Fig. 4 is in the utility model embodiment,
The overall structure diagram that the conducting mechanism is connected with the wire rod thrust gear;Fig. 5 be in Fig. 2 the utility model into
One step removes the overall structure diagram when conducting mechanism, wire rod thrust gear, cutting mechanism and the wiper mechanism;
In conjunction with shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5;
A kind of air core coil coil winding machine 1000 provided by the utility model, including cabinet 10 and set on the cabinet 10
Master controller, further includes:
U-shaped pedestal 20;The U-shaped pedestal 20 is fixed in the middle part of 10 upper surface of cabinet;
Air core coil clamping piece 30;The air core coil clamping piece 30 is left inside including being rotatably fixed in the U-shaped pedestal 20
Left clamp 301 in the middle part of end face and the right clamping plate 302 being rotatably fixed in the middle part of the right inner face of the U-shaped pedestal 20, the left folder
Plate 301 is opposite with right 302 position of clamping plate, to the clamping air core coil left end of correspondence and right end, and the left clamp 301 weeks
Edge offers a crossed beam trunking 3011, and right 302 middle part of clamping plate is equipped with an elastic top to push up solid air core coil right end to the left
Push piece (not shown);
Conducting mechanism 40, the conducting mechanism 40 is set up in 20 upper left quarter of U-shaped pedestal, and is located at the crossed beam trunking
3011 upper left quarters, to be oriented conveying downwards to wire rod;
Thread clamping mechanism 50;The thread clamping mechanism 50 is fixed in 20 lower left quarter of U-shaped pedestal, is connected with the master controller,
Wire rod end to convey downwards to the conducting mechanism 40 is clamped;
Clamping plate synchronous rotating device 60;The clamping plate synchronous rotating device 60 is fixed in outside the U-shaped pedestal 20, with the master
Controller is connected, to control the left clamp 301 and the synchronous rotation of its clamping air core coil of the right clamping plate 302 drive
Turn, so that the wire rod for passing through the crossed beam trunking 3011 is wound to air core coil surface.
Based on described above, it is clear that, a kind of air core coil coil winding machine 1000 provided by the utility model,
When it is implemented, then to carry out coiling to the air core coil for needing coiling.
On the one hand, because the utility model is provided with the air core coil clamping piece 30 and to control the air core coil folder
The clamping plate synchronous rotating device 60 that gripping member 30 rotates, in this way, under the control of the master controller, the clamping plate synchronous rotary dress
It sets the 60 drives air core coil clamping piece 30 to rotate, that is, may make the wire rod across the crossed beam trunking 3011 that can quickly be twined
Around to air core coil surface so that air core coil threading speed is high-efficient fastly so that be able to satisfy within the unit time high-volume around
Line production requirement makes it possible to substantially reduce cost of labor.
On the other hand, because the left clamp 301 is opposite with right 302 position of clamping plate, to the clamping air core coil of correspondence
Left end and right end, and 302 middle part of the right clamping plate is equipped with one to the left and (does not scheme to push up the elastic yoke frame of solid air core coil right end
Show), in this way, even if obtaining air core coil can be fixed well and be pushed to the right after air core coil coiling in case of coiling
The elasticity yoke frame (not shown), that is, may make the air core coil for winding line that can simply be removed, firmly choose so that saving
Trouble so that operation it is time saving and energy saving.
In turn, the utility model is practical, and using effect is good.
Preferably, in the technical scheme, the conducting mechanism 40 includes being erected on leading for 20 upper left quarter of U-shaped pedestal
Line seat 401, is fixedly arranged under 401 right side of wire seat the guide roller 402 for being fixedly arranged on the 401 right side top of wire seat
The guide pin fixing seat 403 in portion and guide pin 404 set on the guide pin fixing seat 403;
The guide pin fixing seat 403 include position can up and down adjustment the first guide pin fixing seat 4031 and position can front and back adjust
Second guide pin fixing seat 4032 of section;First guide pin fixing seat, the 4031 outer end face middle and upper part is vertically offered through its inner end
The height-regulating screw channel 40311 in face, the 401 right side lower part of wire seat offer opposite with height-regulating 40311 positions of screw channel
Fixation hole;The first guide pin fixing seat 4031 is by being arranged in the fastening spiral shell that screw channel 40311 and the fixation hole is turned up
Bolt is fixedly connected with the wire seat 401;First guide pin fixing seat, 4031 lower part offers one through its front/rear end
Guide groove 40312;What the second guide pin fixing seat 4032 can be moved forward and backward is arranged in the guide groove 40312;The guide pin 404 is perpendicular
To being fixed in 4032 front side of the second guide pin fixing seat.
And 4031 right side of the first guide pin fixing seat is provided inwardly with and screws in the guide groove 40312 so that locking described the
The clamping screw of two guide pin fixing seats 4032.
When unscrewing the fastening bolt, i.e., so that 4031 upper and lower positions of the first guide pin fixing seat are adjustable, when unscrewing
When the clamping screw, that is, realize that 4031 front-rear positions of the first guide pin fixing seat are adjustable.
In this way, enabling it to i.e. so that 404 upper and lower position of the guide pin is adjustable and front-rear position is adjustable according to coiling thickness
And width etc. is adjusted to suitable position and carrys out conducting wire, so that using adaptable.
Further, in the technical scheme, the conducting mechanism 40 further includes an alcohol fixation block 405, alcohol drop
Needle 406, wool felt quill solid block A407 and wool felt A;
Described alcohol fixation block 405 is fixedly arranged on the 401 outer end face middle and upper part of wire seat, and is located at the guide roller
402 back lower places;The wool felt quill solid block A407 is fixedly arranged in the middle part of 401 outer end face of wire seat, and is located at the guide roller
Between 402 and the guide pin 404;The wool felt A is removable being installed in the wool felt quill solid block A407 of taking;The alcohol
Drop needle 406 is fixedly arranged on described alcohol fixation block 405, the wool felt in wool felt quill solid block A407 described in needle point face
A。
Because the conducting mechanism 40 further includes an alcohol fixation block 405, alcohol drop needle 406, wool felt quill solid block A407
And wool felt A, in this way, wire rod is being downwardly oriented in transmission process, wire rod is across the wool felt quill solid block A407 and by institute
It states wool felt A to be coated, the wool felt A can be wiped effectively after the alcohol to be dripped by the alcohol drop needle 406 soaks
Wire surface is washed, so as to the impurity such as the dust of wire surface be removed, so that the wire rod that subsequent air core coil surface is wound is almost
It is dustless, so that winding the parameters such as the impedance of the air core coil of line hardly has larger difference, make it possible to effectively meet production
It is required that.
In turn, the using effect of the utility model can effectively improve.
It is emphasized that in the technical scheme, the clamping plate synchronous rotating device 60 includes that can turn in left-right direction
Dynamic is arranged in the corresponding left bearing for extending out to the left on both sides of the middle of the U-shaped pedestal 20 in the left portion of the U-shaped pedestal 20 and both ends
601, it is rotatably arranged in 20 right middle of U-shaped pedestal in left-right direction and both ends correspondence extend out to the U-shaped pedestal 20
Left synchronizing wheel 603 that the right bearings 602 of right middle two sides, set are fixed in outside 601 left end of left bearing, set are fixed in the right bearing
Right synchronizing wheel 604 outside 602 right ends is rotatably arranged in 20 bottom of U-shaped pedestal and both ends correspondence is stretched in left-right direction
Out to U-shaped 20 two sides of the bottom of pedestal spindle rod 605, set be fixed in outside 605 left end of spindle rod Left Drive wheel 606,
Cover the right driving wheel 607 being fixed in outside 605 right end of spindle rod and the electric rotating for being fixedly arranged on the 20 left side lower part of U-shaped pedestal
Machine 608;
The left clamp 301 is fixed in 601 right end of left bearing;It is left that the right clamping plate 302 is fixed in the right bearing 602
End;The Left Drive wheel 606 is opposite with left 603 position of synchronizing wheel, and covers intrinsic one left synchronizing wheel band;The right driving wheel
607 is opposite with right 604 position of synchronizing wheel, and covers intrinsic one right synchronizing wheel band;The 608 right end shaft of rotating electric machine and institute
605 left end of spindle rod is stated to be fixedly connected.
In this way, the set clamping plate synchronous rotating device 60 is able to achieve the Left Drive wheel 606, left synchronizing wheel
603, right driving wheel 607 and the right synchronizing wheel 604 rotate synchronously, so that the left clamp 301 and the right clamping plate 302 can be same
The air core coil rotation that step drives it clamping, so that coiling is highly reliable.
Furthermore in the present embodiment, the thread clamping mechanism 50 then includes to the first collet 501 of clamp, to clamp
The second collet 502 and adjustable spring 503;
First collet 501 can left and right be movable is sheathed on outside 601 right end of left bearing;Second collet 502
Set is fixed in outside 601 right end of left bearing, and between first collet 501 and the left clamp 301;The flexible bullet
Spring 503 is sheathed on outside 601 right end of left bearing, and both ends are corresponding to press from both sides with the left inside end face of the U-shaped pedestal 20 and described first
501 left sides are covered to offset;
In the initial state, the adjustable spring 503 is in compressive state, so that first collet 501 and described second
Collet 502 offsets.
On this basis, the thread clamping mechanism 50 then further includes to control first collet 501 and second folder
Cover the retracting mechanism 504 of 502 phases separation;
The retracting mechanism 504 include be fixed in the 20 left side middle and lower part of U-shaped pedestal cylinder fixed seat A5041, to
The right side is set to the cylinder A5042 that pulls back of the cylinder fixed seat A5041 being connected with the master controller, is arranged in left-right direction
The corresponding two flexible optical axises for extending out to the left lower part two sides of the U-shaped pedestal 20 in the left lower part of the U-shaped pedestal 20 and both ends
5043 and the U-shaped block 5044 of pulling back that is fixed between two flexible 5043 right ends of optical axis;
Two flexible 5043 left ends of optical axis are respectively connected to the cylinder A5042 that pulls back;First collet, 501 right end
Middle face is prominent to the right to be formed with a crimping 5011 for being suitable for supporting patch 502 left side of the second collet;The crimping
5011 thickness are equal to or more than U-shaped 5044 thickness of block of pulling back;U-shaped 5044 top of block of pulling back is limited in described first
Between 501 right side of collet and 502 left side of the second collet.
Specifically, in the present embodiment, the cylinder A5042 that pulls back is fixedly arranged on the left side the cylinder fixed seat A5041,
Its right end cylinder rod passes through the cylinder fixed seat A5041 and is fixedly connected with the left outside end face of the U-shaped pedestal 20, stretches described in two
Contracting optical axis 5043 then passes through the left lower part of the U-shaped pedestal 20 from left to right, and two flexible 5043 left ends of optical axis connect respectively
It is connected to the end face cylinder A5042 of pulling back, right end is respectively connected to the U-shaped 5044 left side lower part of block of pulling back;
In this way, under the control of the master controller, the cylinder A5042 that pulls back drive the two flexible optical axises 5043 to
When left movement, the crimping 5011 of 501 right side of the first collet and the 502 left side phase of the second collet can be enabled
Separation after the cylinder A5042 that pulls back resets, can make 501 right side of the first collet so as to unclamp wire rod end
Crimping 5011 can fit with 502 left side of the second collet so that clamp wire rod end.
In other words, under the control of the master controller, the thread clamping mechanism 50 is then able to achieve automatic clamp and loose ends, makes
It is strong to obtain use reliability.
Also, in a preferred approach, the utility model further include one to control the elastic yoke frame (not shown) to
It is right to move the unloading mechanism 70 so that the air core coil Automatic-falling that coiling finishes;
The unloading mechanism 70 includes being fixedly arranged on the right side of 10 upper surface of cabinet and being placed on the right bearing 602 and described
Cylinder fixed seat B701 outside spindle rod 605, to the left being connected with the master controller set on the cylinder fixed seat B701
Pull back cylinder B702, be arranged in the right bearing 602 in left-right direction and right end extend out to returning for 602 right side of right bearing
It pull rod 703 and is fixed on described pull back and 703 left end of bar and is located in the right bearing 602 and is telescopically connected to ring 704;
The right end of the bar 703 of pulling back is connected with the cylinder rod left end of the cylinder B702 that pulls back;In the right clamping plate 302
Portion offers the through-hole through its left and right end face, described elasticity yoke frame (not shown) right end be limited in the through-hole and with institute
It states and is telescopically connected to 704 left end of ring and is fixedly connected.
In this way, under the control of the master controller, so that the unloading mechanism 70 works and the elasticity of pulling back to the right
Yoke frame (not shown), so that it is separated with the air core coil for winding line, the air core coil that coiling can be enabled to finish is certainly
It is dynamic to fall off, so that the trouble for pushing the elastic yoke frame (not shown) to the right with hand is saved, so that it is more time saving to operate
It is laborsaving.
Again, in the technical scheme, the utility model further include one to by wire rod close to its end position elapse to
Across the wire rod thrust gear 80 of the crossed beam trunking 3011;
The wire rod thrust gear 80 includes that level is fixed in the support plate A801 of 20 upper left quarter of U-shaped pedestal, along left and right
Direction, which is fixedly arranged on the left screw drive linear mould group 802 of the upper surface the support plate A801 and stands, is fixed in the left screw transmission directly
The connecting plate A803 on 802 right side of line mould group;401 left side of wire seat of the conducting mechanism 40 and the connecting plate A803 right end
Face is fixedly connected by fastening bolt.
In this way, the wire rod thrust gear 80 is during driving the conducting mechanism 40 slowly to elapse to the right, Ji Nengshi
Existing wire rod passes through the crossed beam trunking 3011 and what can be flattened be wound to outside air core coil, so that air core coil coiling planarization
It is good.
You need to add is that in the technical scheme, the utility model then further includes a cutter to shear wire rod
Structure 90;
Specifically, in the present embodiment, the cutting mechanism 90 includes pneumatic clipper 901, to control the pneumatic clipper 901
The pneumatic clipper cylinder body 902 of automatic open-close, the pneumatic clipper holding block 903 to fix the pneumatic clipper cylinder body 902, to fixed institute
It states the pneumatic clipper sliding block 904 of pneumatic clipper holding block 903, slid back and forth suitable for the pneumatic clipper sliding block 904 in its right side sliding rail
Pneumatic clipper track base 905 and to control the pneumatic clipper sliding block 904 before the 905 right side sliding rail of pneumatic clipper track base
The pneumatic clipper cylinder 906 slided afterwards;
The pneumatic clipper cylinder 906 is fixed in the 905 right side rear portion of pneumatic clipper track base backwards;The pneumatic clipper guide rail
Seat 905 is fixed in the left front end face of the U-shaped pedestal 20 along the longitudinal direction;The pneumatic clipper sliding block 904 is capable of sliding back and forth to be arranged in
Outside the 905 right side sliding rail of pneumatic clipper track base;The pneumatic clipper holding block 903 is fixed in 904 right end of pneumatic clipper sliding block
Face;The pneumatic clipper cylinder body 902 is fixed in backwards on the pneumatic clipper holding block 903;The pneumatic clipper 901 is set to the pneumatic clipper
902 rear end of cylinder body, and 301 right side edge of left clamp described in face.
In this way, the pneumatic clipper 901 is enabled to open and be closed automatically, moreover it is possible to it moves left and right and is moved forward and backward, so that
Suitable position can be adjusted to shear the wire rod tail end for the air core coil for winding line, in other words, set cutting mechanism 90
It is sheared convenient for the automation of wire rod tail end, so that the utility model automation is stronger.
Supplement is needed further exist for, in the specific implementation, the utility model further includes one to clean air core coil
Wiper mechanism 100;
The wiper mechanism 100 includes being fixedly arranged on the support plate B1001 in the 20 right rear end face of U-shaped pedestal to the right, along a left side
Right direction is set to the right screw drive linear mould group 1002 of the support plate B1001, is fixed in the right screw drive linear backward
The connecting plate B1003 in 1002 left side of mould group, the cleaning cylinder for being fixedly arranged on the left side the connecting plate B1003 along the longitudinal direction
1004, be fixedly arranged on it is described cleaning cylinder 1004 cylinder rod front end wool felt quill solid block B1005 and it is removable take be installed in institute
State the wool felt B in wool felt quill solid block B1005;The position of the wool felt B and the left clamp 301 and the right clamping plate
The position of clamping air core coil is opposite between 302.
In this way, set wiper mechanism 100 is convenient for cleaning air core coil, so as to need the air core coil of coiling in coiling
It is preceding almost dustless, so that more can ensure that the parameters such as the impedance for winding the air core coil of line hardly have larger difference, so that
It more can effectively meet production requirement.
In turn, the using effect of the utility model can reach best.
Supplement is needed further exist for, in the specific implementation, the utility model then further includes being connected with the master controller
The vertical display 110 for being fixed in the 10 upper surface right lateral side of cabinet, and the utility model further include enclose in the cabinet 10
The encirclement 120 in upper surface left side, rear side and right side, also, the utility model further includes standing to be fixed in 10 bottom surface four of cabinet
The height-regulating foot pad 130 and universal rotational wheel 140 at angle.
Other embodiments etc., illustrate one by one here, not doing then.
In conclusion the utility model overall structure is simple, easily implement, easy to operate, practical, specificity is strong, manufacture
It is at low cost, in the improvement of structure and the improvement of technology, do not need to increase too many cost, so that the utility model necessarily has
There is good market popularization value, the utility model can be very welcome, can effectively be popularized.
The above is only the preferred embodiment of the present invention, is not intended to limit the patent protection model of the utility model
Enclose, the transformation of equivalent structure made by using the description of the utility model and the drawings or equivalent process, or directly or
Other related technical areas are used in indirectly, are also included in the patent protection scope of the utility model.
Claims (10)
1. a kind of air core coil coil winding machine, to needing the air core coil of coiling to carry out coiling, including cabinet and it is set to described
The master controller of cabinet, which is characterized in that further include:
U-shaped pedestal;The U-shaped pedestal is fixed in the middle part of the cabinet upper surface;
Air core coil clamping piece;The air core coil clamping piece includes rotatably being fixed in the middle part of the left inside end face of U-shaped pedestal
Left clamp and the right clamping plate being rotatably fixed in the middle part of the right inner face of U-shaped pedestal, the left clamp and the right splint position
Relatively, to the clamping air core coil left end of correspondence and right end, and the left clamp periphery offers a crossed beam trunking, the right clamping plate
Middle part is equipped with an elastic yoke frame to push up solid air core coil right end to the left;
Conducting mechanism, the conducting mechanism is set up in the U-shaped pedestal upper left quarter, and is located at the crossed beam trunking upper left quarter, to
It is oriented conveying downwards to wire rod;
Thread clamping mechanism;The thread clamping mechanism is fixed in the U-shaped pedestal lower left quarter, is connected with the master controller, to described
The wire rod end that conducting mechanism conveys downwards is clamped;
Clamping plate synchronous rotating device;The clamping plate synchronous rotating device is fixed in outside the U-shaped pedestal, with the master controller phase
Even, to the air core coil synchronous rotary for controlling the left clamp and the right clamping plate drives it clamping, so as to pass through described
The wire rod of crossed beam trunking is wound to air core coil surface.
2. air core coil coil winding machine according to claim 1, which is characterized in that the conducting mechanism is described including being erected on
The wire seat of U-shaped pedestal upper left quarter, is fixedly arranged on the wire seat right end at the guide roller for being fixedly arranged on wire seat right side top
The guide pin fixing seat of face lower part and guide pin set on the guide pin fixing seat;
The guide pin fixing seat include position can up and down adjustment the first guide pin fixing seat and position can second leading of adjusting of front and back
Needle fixing seat;First guide pin fixing seat outer end face middle and upper part vertically offers the height-regulating screw channel through its inner face, described
Wire seat right side lower part is offered to be relatively fixed hole with the height-regulating screw channel position;The first guide pin fixing seat is by wearing
Fastening bolt set on the height-regulating screw channel and the fixation hole is fixedly connected with the wire seat;The first guide pin fixing seat
Lower part offers a guide groove for running through its front/rear end;What the second guide pin fixing seat can be moved forward and backward is arranged in described lead
Slot;The guide pin is vertically fixed on front side of the second guide pin fixing seat.
3. air core coil coil winding machine according to claim 2, which is characterized in that the conducting mechanism further includes that alcohol is solid
Determine block, alcohol drop needle, wool felt quill solid block A and wool felt A;
Described alcohol fixation block is fixedly arranged on wire seat outer end face middle and upper part, and is located at the guide roller back lower place;It is described
Wool felt quill solid block A is fixedly arranged in the middle part of the wire seat outer end face, and between the guide roller and the guide pin;The sheep
Felt A is removable being installed on the wool felt quill solid block A of taking;The alcohol drop needle is fixedly arranged on described alcohol fixation block
On, the wool felt A on wool felt quill solid block A described in needle point face.
4. air core coil coil winding machine according to claim 1, which is characterized in that the clamping plate synchronous rotating device includes edge
Left and right directions is rotatably arranged in the left portion of the U-shaped pedestal and both ends correspondence extend out to the left on both sides of the middle of U-shaped pedestal
Left bearing, be rotatably arranged in left-right direction the U-shaped pedestal right middle and both ends correspondence extend out to the U-shaped pedestal
Left synchronizing wheel that the right bearings of right middle two sides, set are fixed in outside the left bearing left end, set are fixed in outside the right bearing right end
Right synchronizing wheel, be rotatably arranged in left-right direction the U-shaped base bottom and both ends correspondence extend out to the U-shaped pedestal bottom
The right biography that Left Drive wheel, the set that spindle rod, the set of portion two sides are fixed in outside the spindle rod left end are fixed in outside the spindle rod right end
Driving wheel and the rotating electric machine for being fixedly arranged on the U-shaped left end of the base face lower part;
The left clamp is fixed in the left bearing right end;The right clamping plate is fixed in the right bearing left end;The Left Drive wheel with
The left synchronizing wheel position is opposite, and covers intrinsic one left synchronizing wheel band;The right driving wheel is opposite with the right synchronizing wheel position,
And cover intrinsic one right synchronizing wheel band;The rotating electric machine right end shaft is fixedly connected with the spindle rod left end.
5. air core coil coil winding machine according to claim 4, which is characterized in that the thread clamping mechanism includes to clamp
First collet, the second collet and adjustable spring to clamp;
First collet can left and right be movable is sheathed on outside the left bearing right end;The second collet set is fixed in the left axle
It holds outside right end, and between first collet and the left clamp;The adjustable spring is sheathed on the left bearing right end
Outside, both ends correspondence offsets with the U-shaped left inside end face of pedestal and first collet left side;
In the initial state, the adjustable spring is in compressive state, so that first collet offsets with second collet.
6. air core coil coil winding machine according to claim 5, which is characterized in that the thread clamping mechanism further includes to control
The retracting mechanism that first collet is mutually separated with second collet;
The retracting mechanism includes the cylinder fixed seat A for being fixed in the U-shaped left end of the base face middle and lower part, is set to the cylinder to the right
The cylinder A that pulls back of fixing seat A being connected with the master controller, be arranged in left-right direction the left lower part of the U-shaped pedestal and
Both ends correspond to the two flexible optical axises for extending out to the left lower part two sides of the U-shaped pedestal and are fixed between the two flexible optical axis right ends
U-shaped block of pulling back;
The two flexible optical axis left ends are respectively connected to the cylinder A that pulls back;It is protruded to the right in the middle part of first collet right side
It is formed with a crimping for being suitable for supporting patch second collet left side;The crimping thickness is equal to or more than described U-shaped time
Pulling block thickness;The U-shaped block top of pulling back is limited between first collet right side and second collet left side.
7. air core coil coil winding machine according to claim 4, which is characterized in that further include one to control the elastic top
Push piece moves right the unloading mechanism so that the air core coil Automatic-falling that coiling finishes;
The unloading mechanism includes being fixedly arranged on the right side of the cabinet upper surface and being placed on outside the right bearing and the spindle rod
Cylinder fixed seat B, to the left set on the cylinder B that pulls back being connected with the master controller, in left-right direction of the cylinder fixed seat B
It is arranged in the right bearing and right end extend out to pulling back on the right side of the right bearing and bar and is fixed on and described pulls back bar left end simultaneously
Ring is telescopically connected in the right bearing;
The right end of the bar of pulling back is connected with the cylinder rod left end of the cylinder B that pulls back;It offers and runs through in the middle part of the right clamping plate
The through-hole of its left and right end face, the elasticity yoke frame right end are limited in the through-hole and fix with the ring left end that is telescopically connected to
Connection.
8. air core coil coil winding machine according to claim 1, which is characterized in that further include one to by wire rod close to its end
The passage of head position extremely passes through the wire rod thrust gear of the crossed beam trunking;
The wire rod thrust gear includes that level is fixed in the support plate A of the U-shaped pedestal upper left quarter, is fixedly arranged on institute in left-right direction
It states the left screw drive linear mould group of the upper surface support plate A and founds the connecting plate being fixed on the right side of the left screw drive linear mould group
A;The wire seat left side of the conducting mechanism is fixedly connected with the right side the connecting plate A by fastening bolt.
9. air core coil coil winding machine according to claim 1, which is characterized in that further include a shearing to shear wire rod
Mechanism;
The cutting mechanism includes pneumatic clipper, the pneumatic clipper cylinder body to control the pneumatic clipper automatic open-close, to fix
State pneumatic clipper cylinder body pneumatic clipper holding block, to the fixation pneumatic clipper holding block pneumatic clipper sliding block, be suitable for it is described pneumatic
Cut pneumatic clipper track base that sliding block slides back and forth in its right side sliding rail and to control the pneumatic clipper sliding block along described pneumatic
Cut the pneumatic clipper cylinder that track base right side sliding rail slides back and forth;
The pneumatic clipper cylinder is fixed in pneumatic clipper track base right side rear portion backwards;The pneumatic clipper track base is along front and back
To being fixed in the left front end face of U-shaped pedestal;The pneumatic clipper sliding block is capable of sliding back and forth to be arranged in the pneumatic clipper track base right side
Outside the sliding rail of end face;The pneumatic clipper holding block is fixed in pneumatic clipper sliding block right side;The pneumatic clipper cylinder body is fixed in institute backwards
It states on pneumatic clipper holding block;The pneumatic clipper is set to the pneumatic clipper rear end of the cylinder block, and left clamp right side edge described in face.
10. air core coil coil winding machine according to claim 1, which is characterized in that further include one to clean air core coil
Wiper mechanism;
The wiper mechanism includes the support plate B for being fixedly arranged on the U-shaped pedestal right rear end face to the right, in left-right direction set on described
The right screw drive linear mould group of support plate B, the connecting plate B being fixed on the left of the right screw drive linear mould group backward, along preceding
Rear direction is fixedly arranged on the wool of the cleaning cylinder of the left side the connecting plate B, the cylinder rod front end for being fixedly arranged on the cleaning cylinder
The felt quill solid block B and removable wool felt B being installed on the wool felt quill solid block B taken;The position of the wool felt B with it is described
The position of clamping air core coil is opposite between left clamp and the right clamping plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822276378.0U CN209544145U (en) | 2018-12-29 | 2018-12-29 | Air core coil coil winding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201822276378.0U CN209544145U (en) | 2018-12-29 | 2018-12-29 | Air core coil coil winding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113394018A (en) * | 2021-06-11 | 2021-09-14 | 浙江郎立电工器材有限公司 | Processing technology and processing device for hollow coil |
-
2018
- 2018-12-29 CN CN201822276378.0U patent/CN209544145U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113394018A (en) * | 2021-06-11 | 2021-09-14 | 浙江郎立电工器材有限公司 | Processing technology and processing device for hollow coil |
CN113394018B (en) * | 2021-06-11 | 2023-02-17 | 浙江郎立电工器材有限公司 | Processing technology and processing device for hollow coil |
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