CN208400705U - The automatic coil winding machine of special-shaped air core coil - Google Patents
The automatic coil winding machine of special-shaped air core coil Download PDFInfo
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- CN208400705U CN208400705U CN201820643689.3U CN201820643689U CN208400705U CN 208400705 U CN208400705 U CN 208400705U CN 201820643689 U CN201820643689 U CN 201820643689U CN 208400705 U CN208400705 U CN 208400705U
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- directive wheel
- cabinet
- air core
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Abstract
The automatic coil winding machine of special-shaped air core coil, including cabinet and special-shaped air core coil sizing line taking device, the front side tank wall right part of cabinet is fixed with mounting rod, the upper end of mounting rod is fixed at the front side tank wall upper right corner of cabinet by mounting screw, mounting rod extends to the right to be obliquely installed, the lower end of mounting rod is rotatably connected to line storage wheel, mounting rod is equipped with guiding strainer, winding mechanism and circulation cycloid mechanism are equipped in cabinet, line storage wheel is wound with alcohol soluble self-adhering enameled wire, the free end of alcohol soluble self-adhering enameled wire successively bypasses guiding strainer, it is wound on winding mechanism after circulation cycloid mechanism；The problems such as technique is cumbersome in conclusion the structure design of the utility model is reasonable, when solving conventional hollow coil winding, the wiring of hand winding low efficiency, coiling is irregular, provides guarantee for ultrasonic wave added processing technique field.
Description
Technical field
The utility model relates to a kind of automatic coil winding machines of special-shaped air core coil.
Background technique
As ultrasonic wave added processing technology is in the application of Precision Machining and difficult-to-machine material field, it is wirelessly transferred electromagnetic induction
Air core coil plays very crucial effect in ultrasonic wave added processing, therefore just to become solution ultrasound auxiliary for the coiling problem of coil
Help the key technology of energy in processing technology wireless transmission.The coiling of coil is always comparatively laborious technique, especially special-shaped
Air core coil (for example section is arc-shaped).And there are no the automatic coil winding machine for capableing of winding special air core coil, hands in the market
Work winding efficiency is low, coiling coil windings are irregular, and it is irregular often to will appear winding displacement when coiling air core coil, disorderly
Button, can not completely remove after the completion of coiling finished product coil, it is cumbersome phenomena such as.
Utility model content
The utility model provides that a kind of winding efficiency is high, coiling is neat, takes to solve shortcoming in the prior art
The automatic coil winding machine of the convenient special-shaped air core coil of line.
In order to solve the above technical problems, the utility model adopts the following technical solution: the automatic winding of special-shaped air core coil
Machine, including cabinet and special-shaped air core coil sizing line taking device, the front side tank wall right part of cabinet are fixed with mounting rod, mounting rod
Upper end is fixed at the front side tank wall upper right corner of cabinet by mounting screw, and mounting rod extends to the right to be obliquely installed, peace
The lower end of dress bar is rotatably connected to line storage wheel, and mounting rod is equipped with guiding strainer, is equipped with winding mechanism and circulation in cabinet
Cycloid mechanism, line storage wheel are wound with alcohol soluble self-adhering enameled wire, and the free end of alcohol soluble self-adhering enameled wire successively bypasses guiding tensioning device
It is wound on winding mechanism after structure, circulation cycloid mechanism；
Mounting rack is fixed in cabinet, winding mechanism includes variable-frequency motor, and variable-frequency motor is assemblied under the front side of mounting rack
Side, the major axis horizontal of variable-frequency motor are pierced by forward the front side tank wall of cabinet and are connected with wire-winding unit；
Wire-winding unit includes abutment sleeve, positioning ring and baffle, and abutment sleeve is arranged along anterior-posterior horizontal direction, abutment sleeve
Rear lateral portion radially offer the first threaded hole, abutment sleeve is set on the main shaft of variable-frequency motor and is existed by setting
Holding screw in first threaded hole is fixedly connected on the main shaft of variable-frequency motor, and the front end of abutment sleeve is fixed with coil and twines
Around portion, the outer contour of coil winding part cross section is made of two sections of symmetrical quadrant arc segments, two sections of a quarters
The both ends of circular arc line segment are correspondingly connected with, and coil winding part is equipped with threading hole, and positioning ring is set on coil winding part and positions
The inner ring of ring is adapted with the shape of coil winding part, and the leading flank of coil winding part offers the second threaded hole, after baffle
Side is fixed with stud, and baffle is mounted in the second threaded hole of coil winding part by stud；
Special-shaped air core coil sizing line taking device includes pedestal, styling components and line taking component, and the upper surface of pedestal is along a left side
Right horizontal direction offers sliding slot, and sliding slot is dovetail trench structure, and base top is equipped with cover board by screw, and cover board, which is located at, to be slided
Top in the middle part of slot, the sliding slot middle part of pedestal are fixed with sizing fin, and sizing fin is the arc-shaped structure of a quarter, pedestal
It is opened up in the middle part of sliding slot there are two semicircular indentations, two notches front and backs are symmetrical arranged, and the left and right side of pedestal offers respectively
Third threaded hole；
Styling components include the first top pressing board and the second top pressing board, the right side in the left side of the first top pressing board and the second top pressing board
It is fixed with side plate vertically downward, the first top pressing board is slidably connected in the sliding slot of chassis left side, and the second top pressing board is slidably connected
In the sliding slot of base right side, the side plate of the first top pressing board is bolted to the left side third threaded hole of pedestal by the first in command
Interior, the side plate of the second top pressing board is bolted in third threaded hole on the right side of the base by second handle, the first top pressing board
Right edge is circular arc concave structure, and the left side of the second top pressing board is circular arc convex structure, circular arc concave structure, circular arc convex knot
Structure is identical with the sizing shape of fin；
Line taking component includes fixed plate, and fixed plate upper surface is equipped with several mandrils, offers several wear in the sliding slot of pedestal
Hole, several perforation are distributed in the periphery of sizing fin, and the length of mandril is greater than the sum of base thickness and the thickness of the first top pressing board,
Fixed plate is located at the mandril corresponding inserted below pedestal and in fixed plate in the perforation of pedestal.
Recycling cycloid mechanism includes stepper motor, cardan shaft and lead screw, the front side tank wall and rear side tank wall, mounting rack of cabinet
Front side and rear side respectively correspond and offer perforation, cardan shaft is threaded through in all perforation along anterior-posterior horizontal direction, and lead screw is logical
It crosses second bearing to be rotatably connected on mounting rack, lead screw is located at the lower section of cardan shaft in parallel, and propulsion spiral shell is threaded on lead screw
Mother, and pushnut is fixedly connected with cardan shaft, and stepper motor is assemblied in the rear side of mounting rack, sets on the main shaft of stepper motor
Have a main pulley, the rear end of lead screw is equipped with is rotatably connected to tensioning wheel on rear side of belt wheel, mounting rack, main pulley by belt with from
Belt wheel connection, the belt is around tensioning wheel outer surface；The front side tank wall of cabinet and fixed company are stretched out in the front end of cardan shaft
It is connected to the first swing arm, the first swing arm upper end is fixedly connected with cardan shaft front end, and the lower end of the first swing arm is fixedly connected with installing pipe,
Installing pipe is extended forward and installing pipe is mutually perpendicular to the first swing arm, and installing pipe is fixedly arranged at the front end with the second swing arm, and second
Swing arm is extended to the left, and the left end of the second swing arm is rotatably connected to guiding balance wheel.
Guiding strainer includes the mounting plate being fixed on mounting rod, and the right side of mounting plate is equipped with the first directive wheel and branch
Bar, the first directive wheel are rotatably connected on the leading flank of mounting plate, and the following side of strut is hinged on the right side of mounting plate and is located at
The right side of first directive wheel, the upper end of strut are rotatably connected to the second directive wheel, offer on mounting plate along left and right horizontal direction
First elongated slot and the first long hole, the first elongated slot and the first long hole are respectively positioned on the lower section of the first directive wheel, and the first long hole is located in parallel
The lower section of first elongated slot is equipped with spring in the first elongated slot, and one end of spring is connected in the first elongated slot of mounting plate, spring
The other end is connected to the lower end of strut；The first short axle is provided in first long hole, the first short axle is preceding thick rear thin multi-diameter shaft, the
The rear lateral portion of one short axle offers external screw thread, and the rear lateral portion of the first short axle passes through the first long hole rear thread and is connected with the first fastening spiral shell
The trailing flank of mother, the first fastening nut and mounting plate presses cooperation, and the front side portion of the first short axle is rotatably connected to third directive wheel；
The left side of mounting plate vertically offers the second long hole, and the second long hole is located at the left side of the first directive wheel, in the second long hole
It is provided with the second short axle, the second short axle is preceding thick rear thin multi-diameter shaft, and the rear lateral portion of the second short axle offers external screw thread, and second is short
The rear lateral portion of axis passes through the second long hole rear thread and is connected with the second fastening nut, the trailing flank top of the second fastening nut and mounting plate
Press-fit, the front side portion of the second short axle are rotatably connected to the 4th directive wheel, and the left lower of mounting plate is equipped with outlet-pipe, outlet-pipe
It is arranged along left and right horizontal direction, the alcohol soluble self-adhering enameled wire on line storage wheel successively passes through the second directive wheel, the 4th directive wheel, first
It is wrapped on coil winding part after directive wheel, third directive wheel, outlet-pipe, guiding balance wheel.
Line storage wheel includes installation axle and reel, and installation axle is arranged along anterior-posterior horizontal direction, and the rear lateral portion of installation axle is equipped with
The shaft shoulder, the rear lateral portion of installation axle offer external screw thread, and the rear lateral portion of installation axle is threaded in the lower end of mounting rod, installation axle
Front side offers the 4th threaded hole in the axial direction, reel coaxial line be arranged on the mounting shaft and by thrust bearing rotation with
Installation axle rotation connection, the 4th threaded hole internal screw thread of installation axle are connected with bolt, and the front side portion of bolt is pierced by the 4th threaded hole,
The front side portion of bolt is equipped with pressing plate and compressed spring, and the end of bolt is equipped with clamp nut, and compressed spring is located at clamp nut
Between pressing plate, under the action of compressed spring, the leading flank of pressing plate and reel presses cooperation, and the leading flank of reel is equipped with
Handle.
By adopting the above technical scheme, the utility model has the following beneficial effects:
(1), the working principle of the specific coiling air core coil of the utility model are as follows: first wind alcohol soluble self-adhering enameled wire
On the reel of line storage wheel, the rear lateral portion of the installation axle of line storage wheel is then threaded in the lower end of mounting rod；Then
Wire-winding unit is mounted on the main shaft of variable-frequency motor；Then the freedom for the alcohol soluble self-adhering enameled wire being wrapped on line storage wheel is pulled
It holds and is successively wound after the second directive wheel, the 4th directive wheel, the first directive wheel, third directive wheel, outlet-pipe, guiding balance wheel
On coil winding part；Start variable-frequency motor, the main axis of variable-frequency motor drives abutment sleeve rotation, and coil winding part follows
Abutment sleeve rotation, coil winding part rotate and pull alcohol soluble self-adhering enameled wire, and alcohol soluble self-adhering enameled wire is after line storage wheel pull-out
Coil winding part is wrapped in after the tensioning of the second directive wheel, the 4th directive wheel, the first directive wheel and third directive wheel guiding
On, starting circulation cycloid mechanism is started to work at the same time；To wind the alcohol soluble self-adhering enameled wire of one fixed width on coil casing
When, variable-frequency motor and stepper motor are closed, alcohol soluble self-adhering enameled wire is cut, removes wire-winding unit, and pass through special-shaped air core coil
Special-shaped air core coil is formed and is removed by sizing line taking device, so far completes the production of special-shaped air core coil；
(2), the utility model is provided with circulation cycloid mechanism, recycles cycloid mechanism by step motor control, whenever alcohol is molten
As soon as stepper motor will start when self-adhesive enameled wire winding circle, so that the first swing arm band action-oriented balance wheel is mobile, alcohol soluble self-adhering paint
Envelope curve moves a wire casing width, to complete fitly to wind operation；
(3), alcohol soluble self-adhering enameled wire is wound on reel, reel is cooperated by thrust bearing and installation axle, installation
Axis, which is connected through a screw thread, to be fixed on mounting rod, can control reel and installation axle cooperation by turning bolt adjustment spring
Elasticity；Machine can be suspended when coiling error, by shaking the handle on reel manually, rotate backward it, thus
Alcohol soluble self-adhering enameled wire can be made to retract on reel；
(4), the utility model devises a kind of guiding strainer, the guiding strainer by four groups of guide wheel groups at,
When Self-binding cord is more loose, due to spring restoring force and so that strut bar is turned an angle, to play automatism；
(5), the utility model screws baffle and baffle is made to be detached from coil winding part, by air core coil when line taking is formed
It is removed from coil winding part and is placed on middle part in the sliding slot of pedestal, air core coil is located at sizing fin periphery at this time；Pass through
Screw is fixed at the top of the base by cover board；First in command's bolt and second handle bolt are screwed, so that the first top pressing board is along sliding
Slot slowly moves to the right, and the second top pressing board slowly moves to the left, since the right edge of the first top pressing board is circular arc concave structure, the
The left side of two top pressing boards is circular arc convex structure, so under the squeezing action of the first top pressing board and the second top pressing board, it is hollow
The coil special-shaped air core coil that deformation occurs as production, when the setting of two semicircular indentations can accommodate air core coil deformation
The space extended to both ends, special-shaped air core coil is wrapped in sizing fin periphery at this time；Cover board is removed, pedestal is placed on fixation
Above plate, mandril is arranged in a one-to-one correspondence up and down with perforation at this time, then operates first in command's bolt and second handle bolt is downward
Pedestal is pressed, mandril begins to pass perforation, finally ejects the special-shaped air core coil in sliding slot middle part, it is hollow can to remove abnormity
Coil carries out line taking using which, and the deflection of coil is small, ensure that the processing quality and precision of air core coil；
(6), the utility model devises a kind of novel line storage wheel mechanism, wherein under the action of compressed spring, pressing plate
It presses and cooperates with the leading flank of reel, ensure that alcohol soluble self-adhering enameled wire keeps tensioning state during the winding process with this.
In conclusion the structure design of the utility model is reasonable, technique is cumbersome, manual when solving conventional hollow coil winding
The problems such as winding efficiency is low, coiling wiring is irregular, provides guarantee for ultrasonic wave added processing technique field.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the utility model schematic diagram of internal structure；
Fig. 3 is the cross-sectional view in Fig. 2 at A-A；
Fig. 4 is the structural schematic diagram of wire-winding unit；
Fig. 5 is the structural schematic diagram of positioning ring；
Fig. 6 is the connection schematic diagram of abutment sleeve and coil winding part；
Fig. 7 is the right view of Fig. 6；
Fig. 8 is the structural schematic diagram of special-shaped air core coil sizing line taking device；
Fig. 9 is the top view of Fig. 8；
Figure 10 is the schematic diagram for removing cover board in Fig. 8；
Figure 11 is the structural schematic diagram of pedestal；
Figure 12 is the cross-sectional view in Figure 11 at B-B；
Figure 13 is the structural schematic diagram of the first top pressing board and the second top pressing board；
Figure 14 is the structural schematic diagram of line taking component；
Figure 15 is the schematic diagram for the air core coil removed from wire-winding unit；
Figure 16 is special-shaped air core coil of the air core coil after the sizing line taking device processing of special-shaped air core coil.
Specific embodiment
As illustrated in figs. 1-16, the automatic coil winding machine of the special-shaped air core coil of the utility model, including cabinet 1 and abnormity it is hollow
Coil sizing line taking device, the front side tank wall right part of cabinet 1 are fixed with mounting rod 2, and the upper end of mounting rod 2 passes through mounting screw
3 are fixed at the front side tank wall upper right corner of cabinet 1, and mounting rod 2 extends to the right to be obliquely installed, the lower end rotation of mounting rod 2
It is connected with line storage wheel 4, mounting rod 2 is equipped with guiding strainer, winding mechanism and circulation cycloid mechanism, storage are equipped in cabinet 1
Line wheel 4 is wound with alcohol soluble self-adhering enameled wire 53, and the free end of alcohol soluble self-adhering enameled wire 53 successively bypasses guiding strainer, circulation
It is wound on winding mechanism after cycloid mechanism.
Mounting rack 5 is fixed in cabinet 1, winding mechanism includes variable-frequency motor 6, before variable-frequency motor 6 is assemblied in mounting rack 5
Side-lower, the major axis horizontal of variable-frequency motor 6 are pierced by forward the front side tank wall of cabinet 1 and are connected with wire-winding unit；
Wire-winding unit includes abutment sleeve 7, positioning ring 50 and baffle 71, and abutment sleeve 7 is arranged along anterior-posterior horizontal direction, fixed
The rear lateral portion of position sleeve 7 radially offers the first threaded hole, and abutment sleeve 7 is set on the main shaft of variable-frequency motor 6 simultaneously
It is fixedly connected on the main shaft of variable-frequency motor 6 by the holding screw 72 being arranged in the first threaded hole, the front end of abutment sleeve 7
Portion is fixed with coil winding part 73, and the outer contour of 73 cross section of coil winding part is by two sections of symmetrical quadrant arc segments
Composition, the both ends of two sections of quadrant arc segments are correspondingly connected with, and coil winding part 73 is equipped with threading hole 54, and 50 sets of positioning ring
It is located on coil winding part 73 and the inner ring of positioning ring 50 is adapted with the shape of coil winding part 73, before coil winding part 73
Side offers the second threaded hole, and the trailing flank of baffle 71 is fixed with stud, and baffle 71 is mounted on coil winding part by stud
In 73 the second threaded hole；
Special-shaped air core coil sizing line taking device includes pedestal 55, styling components and line taking component, the upper surface of pedestal 55
Sliding slot 56 is offered along left and right horizontal direction, and sliding slot 56 is dovetail trench structure, is equipped with cover board by screw at the top of pedestal 55
57, cover board 57 is located at 56 middle part top of sliding slot, is fixed with sizing fin 58 in the middle part of the sliding slot 56 of pedestal 55, sizing fin 58 is four
/ mono- arc-shaped structure opens up in the middle part of the sliding slot 56 of pedestal 55 there are two semicircular indentations 60, and two 60 front and backs of notches are right
Claim setting, the left and right side of pedestal 55 offers third threaded hole respectively；
Styling components include the first top pressing board 61 and the second top pressing board 62, the left side of the first top pressing board 61 and the second top pressing board
62 right side is fixed with side plate 63 vertically downward, and the first top pressing board 61 is slidably connected in the sliding slot 56 in 55 left side of pedestal, the
Two top pressing boards 62 are slidably connected in the sliding slot 56 on 55 right side of pedestal, and the side plate 63 of the first top pressing board 61 passes through first in command's bolt
64 are connected in the left side third threaded hole of pedestal 55, and the side plate 63 of the second top pressing board 62 is connected to by second handle bolt 65
In the right side third threaded hole of pedestal 55, the right edge of the first top pressing board 61 is circular arc concave structure, a left side for the second top pressing board 62
Side is circular arc convex structure, and circular arc concave structure, circular arc convex structure are identical with the shape of sizing fin；
Line taking component includes fixed plate 66, and 66 upper surface of fixed plate is equipped with several mandrils 67, opens in the sliding slot 56 of pedestal 55
Equipped with several perforation 59, several perforation 59 are distributed in the periphery of sizing fin 58, the length of mandril 67 be greater than 55 thickness of pedestal and
The sum of the thickness of first top pressing board 61, fixed plate 66 are located at 67 corresponding inserted of mandril in 55 lower section of pedestal and fixed plate 66 bottom of at
In the perforation 59 of seat 55.
Recycling cycloid mechanism includes stepper motor 20, cardan shaft 21 and lead screw 22, the front side tank wall and rear side case of cabinet 1
Wall, the front side of mounting rack 5 and rear side, which respectively correspond, offers perforation, and cardan shaft 21 is threaded through all wear along anterior-posterior horizontal direction
In hole, lead screw 22 is rotatably connected on mounting rack 5 by second bearing 23, and lead screw 22 is located at the lower section of cardan shaft 21, silk in parallel
Pushnut 51 is threaded on thick stick 22, and pushnut 51 is fixedly connected with cardan shaft 21, stepper motor 20 is assemblied in
The rear side of mounting rack 5, the main shaft of stepper motor 20 are equipped with main pulley 24, and the rear end of lead screw 22 is equipped with from belt wheel 25, mounting rack 5
Rear side be rotatably connected to tensioning wheel 26, main pulley 24 connect by belt 27 with from belt wheel 25, and the belt 27, which bypasses, to be opened
26 outer surface of bearing up pulley；The front end of cardan shaft 21 stretches out the front side tank wall of cabinet 1 and is fixedly connected with the first swing arm 28, the first pendulum
28 upper end of arm is fixedly connected with 21 front end of cardan shaft, and the lower end of the first swing arm 28 is fixedly connected with installing pipe 29, installing pipe 29 to
Preceding to be extended and installing pipe 29 is mutually perpendicular to the first swing arm 28, installing pipe 29 is fixedly arranged at the front end with the second swing arm 52, and second
Swing arm 52 is extended to the left, and the left end of the second swing arm 52 is rotatably connected to guiding balance wheel 30.
Guiding strainer includes the mounting plate 31 being fixed on mounting rod 2, and the right side of mounting plate 31 is equipped with the first guiding
Wheel 32 and strut 33, the first directive wheel 32 are rotatably connected on the leading flank of mounting plate 31, and the following side of strut 33 is hinged on installation
The right side of plate 31 and the right side for being located at the first directive wheel 32, the upper end of strut 33 are rotatably connected to the second directive wheel 34, install
The first elongated slot 39 and the first long hole 40 are offered along left and right horizontal direction on plate 31, the first elongated slot 39 and the first long hole 40 are respectively positioned on
The lower section of first directive wheel 32, the first long hole 40 are located at the lower section of the first elongated slot 39 in parallel, are equipped with spring in the first elongated slot 39
35, one end of spring 35 is connected in the first elongated slot 39 of mounting plate 31, and the other end of spring 35 is connected to the lower end of strut 33；
The first short axle is provided in first long hole 40, the first short axle is preceding thick rear thin multi-diameter shaft, and the rear lateral portion of the first short axle offers
External screw thread, the rear lateral portion of the first short axle pass through 40 rear thread of the first long hole and are connected with the first fastening nut, the first fastening nut with
The trailing flank of mounting plate 31 presses cooperation, and the front side portion of the first short axle is rotatably connected to third directive wheel 36；A left side for mounting plate 31
Lateral edge vertical direction offers the second long hole 41, and the second long hole 41 is located at the left side of the first directive wheel 32, sets in the second long hole 41
It is equipped with the second short axle, the second short axle is preceding thick rear thin multi-diameter shaft, and the rear lateral portion of the second short axle offers external screw thread, the second short axle
Rear lateral portion pass through 41 rear thread of the second long hole be connected with the second fastening nut, the trailing flank of the second fastening nut and mounting plate 31
Press cooperation, the front side portion of the second short axle are rotatably connected to the 4th directive wheel 37, and the left lower of mounting plate 31 is equipped with outlet-pipe
38, outlet-pipe 38 is arranged along left and right horizontal direction, and the alcohol soluble self-adhering enameled wire 53 on line storage wheel 4 successively passes through the second directive wheel
34, coil winding is wrapped in after the 4th directive wheel 37, the first directive wheel 32, third directive wheel 36, outlet-pipe 38, guiding balance wheel 30
In portion 73.
Line storage wheel 4 includes installation axle 42 and reel 43, and installation axle 42 is arranged along anterior-posterior horizontal direction, after installation axle 42
Side is equipped with the shaft shoulder, and the rear lateral portion of installation axle 42 offers external screw thread, and the rear lateral portion of installation axle 42 is threaded in mounting rod 2
Lower end, the front side of installation axle 42 offer the 4th threaded hole in the axial direction, and 43 coaxial line of reel is set in installation axle 42
And be rotatablely connected by the rotation of thrust bearing 44 with installation axle 42, the 4th threaded hole internal screw thread of installation axle 42 is connected with bolt
45, the front side portion of bolt 45 is pierced by the 4th threaded hole, and the front side portion of bolt 45 is equipped with pressing plate 46 and compressed spring 47, bolt 45
End be equipped with clamp nut, compressed spring 47 is positioned at clamp nut and pressing plate 46 between, under the action of compressed spring 47, press
The leading flank of plate 46 and reel 43, which presses, to be cooperated, and the leading flank of reel 43 is equipped with handle 48.
Special-shaped air core coil production method, comprising the following steps:
(1), alcohol soluble self-adhering enameled wire 53 is wrapped on the reel 43 of line storage wheel 4, then by the installation axle of line storage wheel 4
42 rear lateral portion is threaded in the lower end of mounting rod 2；
(2), wire-winding unit is mounted on the main shaft of variable-frequency motor 6；
(3), the free end for the alcohol soluble self-adhering enameled wire 53 being wrapped on line storage wheel 4 is pulled and successively by the second directive wheel
34, coil winding is wrapped in after the 4th directive wheel 37, the first directive wheel 32, third directive wheel 36, outlet-pipe 38, guiding balance wheel 30
In portion 73；
(4), start variable-frequency motor 6, the main axis of variable-frequency motor 6 drives abutment sleeve 7 to rotate, coil winding part 73 with
It is rotated with abutment sleeve 7, coil winding part 73, which rotates, simultaneously pulls alcohol soluble self-adhering enameled wire 53, and alcohol soluble self-adhering enameled wire 53 is from storage line
After 4 pull-out of wheel after the tensioning of the second directive wheel 34, the 4th directive wheel 37, the first directive wheel 32 and third directive wheel 36 guiding
It is wrapped on coil winding part 73, starting circulation cycloid mechanism is started to work at the same time；
(5), when reaching requirement when wind alcohol soluble self-adhering enameled wire 53 on coil winding part 73, variable-frequency motor 6 and step are closed
Into motor 20, alcohol soluble self-adhering enameled wire 53 is cut, removes wire-winding unit, and being formed line taking device by special-shaped air core coil will be different
Shape air core coil is formed and is removed, and the production of special-shaped air core coil is so far completed.
The installation method of wire-winding unit in step (2) are as follows: be set in abutment sleeve 7 on the main shaft of variable-frequency motor 6, then
Screwing holding screw 72 is fixedly connected on abutment sleeve 7 on the main shaft of variable-frequency motor 6, is then set with positioning ring 50 online
It encloses in wound portion 73, screws the front side that baffle 71 is mounted on coil winding part 73 by baffle 71 by stud.
The working method of circulation cycloid mechanism in step (4) are as follows: stepper motor 20 starts, and stepper motor 20 drives main pulley
24 rotations, main pulley 24 are driven from belt wheel 25 by belt 27 and are rotated, and lead screw 22 rotates under the drive from belt wheel 25, due to pushing away
It is threaded on lead screw 22 into nut 51 and pushnut 51 is fixedly connected with cardan shaft 21, so in the driving of lead screw 22
Under, pushnut 51 moves along the longitudinal direction along lead screw 22, so that cardan shaft 21 moves along the longitudinal direction, cardan shaft 21 drives the
One swing arm 28 is moved forward and backward, so that the guiding balance wheel 30 for being located at 28 lower end of the first swing arm moves along the longitudinal direction；Its coil twines
Every one circle of winding of alcohol soluble self-adhering enameled wire 53 in portion 73, guiding balance wheel 30 will move one under the promotion of the first swing arm 28
A wire casing width, so that alcohol soluble self-adhering enameled wire 53 is fitly wrapped on coil winding part 73；When edge on coil winding part 73
After axis direction winds one layer of alcohol soluble self-adhering enameled wire 53, stepper motor 20 is inverted, and so circulation is until on coil winding part 73
The coil of winding stops after reaching requirement.
The step that special-shaped air core coil is formed and is removed by special-shaped air core coil sizing line taking device in step (5)
It is rapid:
(a), screwing baffle 71 makes baffle 71 be detached from coil winding part 73, and air core coil 67(such as Figure 15) is twined from coil
It is removed in portion 73 and is placed on middle part in the sliding slot 56 of pedestal 55, air core coil 67 is located at sizing 58 periphery of fin at this time；
(b), cover board 57 is fixed on to the top of pedestal 55 by screw；
(c), first in command's bolt 64 and second handle bolt 65 are screwed, so that the first top pressing board 61 56 delays to the right along the chute
Slow mobile, the second top pressing board 62 is slowly mobile to the left, since the right edge of the first top pressing board 61 is circular arc concave structure, the second top
The left side of pressing plate 62 is circular arc convex structure, so under the squeezing action of the first top pressing board 61 and the second top pressing board 62, it is empty
The special-shaped air core coil 68(such as Figure 16 that deformation occurs as production of wire-core coil 67), special-shaped air core coil 68 is wrapped in sizing at this time
58 periphery of fin；
(d), cover board 57 is removed, fixed plate 66 is placed on workbench, pedestal 55 is placed on 66 top of fixed plate, pushes up at this time
Bar 67 is arranged in a one-to-one correspondence with about 59 perforation, then holds first in command's bolt 64 and second handle bolt 65 pulls down bottom
Seat 55, mandril 67 begins to pass perforation 59, finally ejects the special-shaped air core coil 68 in 56 middle part of sliding slot, can remove abnormity
Air core coil 68.
The present embodiment not makes any form of restriction the shape of the utility model, material, structure etc., all foundations
The technical essence of the utility model any simple modification, equivalent change and modification to the above embodiments, belong to this reality
With the protection scope of new technique scheme.
Claims (4)
1. the automatic coil winding machine of special-shaped air core coil, it is characterised in that: it is formed line taking device including cabinet and special-shaped air core coil,
The front side tank wall right part of cabinet is fixed with mounting rod, and the upper end of mounting rod is fixed on the front side tank wall of cabinet by mounting screw
At the upper right corner, mounting rod extends to the right to be obliquely installed, and the lower end of mounting rod is rotatably connected to line storage wheel, and mounting rod is equipped with
It is oriented to strainer, winding mechanism and circulation cycloid mechanism are equipped in cabinet, line storage wheel is wound with alcohol soluble self-adhering enameled wire, and alcohol is molten
The free end of self-adhesive enameled wire is wound on winding mechanism after successively bypassing guiding strainer, circulation cycloid mechanism；
Mounting rack is fixed in cabinet, winding mechanism includes variable-frequency motor, and variable-frequency motor is assemblied in below the front side of mounting rack, is become
The major axis horizontal of frequency motor is pierced by forward the front side tank wall of cabinet and is connected with wire-winding unit；
Wire-winding unit includes abutment sleeve, positioning ring and baffle, and abutment sleeve is arranged along anterior-posterior horizontal direction, after abutment sleeve
Side radially offers the first threaded hole, and abutment sleeve is set on the main shaft of variable-frequency motor and by being arranged first
Holding screw in threaded hole is fixedly connected on the main shaft of variable-frequency motor, and the front end of abutment sleeve is fixed with coil winding
The outer contour in portion, coil winding part cross section is made of two sections of symmetrical quadrant arc segments, two sections of quadrants
The both ends of arc segment are correspondingly connected with, and coil winding part is equipped with threading hole, and positioning ring is set on coil winding part and positioning ring
Inner ring be adapted with the shape of coil winding part, the leading flank of coil winding part offers the second threaded hole, the rear side of baffle
Face is fixed with stud, and baffle is mounted in the second threaded hole of coil winding part by stud；
Special-shaped air core coil sizing line taking device includes pedestal, styling components and line taking component, and the upper surface of pedestal is along left and right water
Square to sliding slot is offered, sliding slot is dovetail trench structure, and base top is equipped with cover board by screw, and cover board is located in sliding slot
Above portion, sizing fin is fixed in the middle part of the sliding slot of pedestal, sizing fin is the arc-shaped structure of a quarter, the sliding slot of pedestal
Middle part is opened up there are two semicircular indentations, and two notches front and backs are symmetrical arranged, and the left and right side of pedestal offers third respectively
Threaded hole；
Styling components include the first top pressing board and the second top pressing board, and the right side of the left side of the first top pressing board and the second top pressing board is hung down
It is directly fixed with side plate downwards, the first top pressing board is slidably connected in the sliding slot of chassis left side, and the second top pressing board is slidably connected at bottom
In the sliding slot on seat right side, the side plate of the first top pressing board is bolted in the left side third threaded hole of pedestal by the first in command,
The side plate of second top pressing board is bolted in third threaded hole on the right side of the base by second handle, the right side of the first top pressing board
Side is circular arc concave structure, and the left side of the second top pressing board is circular arc convex structure, circular arc concave structure, circular arc convex structure and
The shape of sizing fin is identical；
Line taking component includes fixed plate, and fixed plate upper surface is equipped with several mandrils, offers several perforation in the sliding slot of pedestal, if
Dry perforation is distributed in the periphery of sizing fin, and the length of mandril is greater than the sum of base thickness and the thickness of the first top pressing board, fixed
Plate is located at the mandril corresponding inserted below pedestal and in fixed plate in the perforation of pedestal.
2. the automatic coil winding machine of abnormity air core coil according to claim 1, it is characterised in that: recycling cycloid mechanism includes
Stepper motor, cardan shaft and lead screw, the front side tank wall and rear side tank wall of cabinet, the front side of mounting rack and rear side respectively correspond and open up
There is perforation, cardan shaft is threaded through in all perforation along anterior-posterior horizontal direction, and lead screw is rotatably connected on installation by second bearing
On frame, lead screw is located at the lower section of cardan shaft in parallel, pushnut is threaded on lead screw, and pushnut and cardan shaft are solid
Fixed connection, stepper motor are assemblied in the rear side of mounting rack, and the main shaft of stepper motor is equipped with main pulley, the rear end of lead screw be equipped with from
Belt wheel is rotatably connected to tensioning wheel on rear side of mounting rack, and main pulley connect by belt with from belt wheel, and the belt, which bypasses, to be opened
Bearing up pulley outer surface；The front end of cardan shaft stretches out the front side tank wall of cabinet and is fixedly connected with the first swing arm, the first swing arm upper end
It is fixedly connected with cardan shaft front end, the lower end of the first swing arm is fixedly connected with installing pipe, and installing pipe is extended and installs forward
Pipe is mutually perpendicular to the first swing arm, and installing pipe is fixedly arranged at the front end with the second swing arm, and the second swing arm is extended to the left, the second swing arm
Left end be rotatably connected to guiding balance wheel.
3. the automatic coil winding machine of abnormity air core coil according to claim 2, it is characterised in that: being oriented to strainer includes
The right side of the mounting plate being fixed on mounting rod, mounting plate is equipped with the first directive wheel and strut, and the first directive wheel is rotatably connected on
The leading flank of mounting plate, the following side of strut are hinged on the right side of mounting plate and are located at the right side of the first directive wheel, strut
Upper end is rotatably connected to the second directive wheel, offers the first elongated slot and the first long hole along left and right horizontal direction on mounting plate, and first
Elongated slot and the first long hole are respectively positioned on the lower section of the first directive wheel, and the first long hole is located at the lower section of the first elongated slot, the first elongated slot in parallel
Spring is inside installed, one end of spring is connected in the first elongated slot of mounting plate, and the other end of spring is connected to the lower end of strut；
The first short axle is provided in first long hole, the first short axle is preceding thick rear thin multi-diameter shaft, and the rear lateral portion of the first short axle offers outer
Screw thread, the rear lateral portion of the first short axle pass through the first long hole rear thread and are connected with the first fastening nut, the first fastening nut and installation
The trailing flank of plate presses cooperation, and the front side portion of the first short axle is rotatably connected to third directive wheel；The left side of mounting plate is along Vertical Square
To the second long hole is offered, the second long hole is located at the left side of the first directive wheel, is provided with the second short axle in the second long hole, second is short
Axis is preceding thick rear thin multi-diameter shaft, and the rear lateral portion of the second short axle offers external screw thread, and it is long that the rear lateral portion of the second short axle passes through second
Hole rear thread is connected with the second fastening nut, and the trailing flank press of the second fastening nut and mounting plate cooperates, before the second short axle
Side is rotatably connected to the 4th directive wheel, and the left lower of mounting plate is equipped with outlet-pipe, and outlet-pipe is arranged along left and right horizontal direction,
Alcohol soluble self-adhering enameled wire on line storage wheel successively pass through the second directive wheel, the 4th directive wheel, the first directive wheel, third directive wheel,
It is wrapped on coil winding part after outlet-pipe, guiding balance wheel.
4. the automatic coil winding machine of abnormity air core coil according to claim 3, it is characterised in that: line storage wheel includes installation axle
And reel, installation axle are arranged along anterior-posterior horizontal direction, the rear lateral portion of installation axle is equipped with the shaft shoulder, and the rear lateral portion of installation axle offers
External screw thread, the rear lateral portion of installation axle are threaded in the lower end of mounting rod, and the front side of installation axle offers the 4th in the axial direction
Threaded hole, reel coaxial line are arranged on the mounting shaft and are rotatablely connected by thrust bearing rotation with installation axle, installation axle
4th threaded hole internal screw thread is connected with bolt, and the front side portion of bolt is pierced by the 4th threaded hole, and the front side portion of bolt is equipped with pressing plate
And compressed spring, the end of bolt are equipped with clamp nut, compressed spring is between clamp nut and pressing plate, in compressed spring
Under effect, the leading flank of pressing plate and reel presses cooperation, and the leading flank of reel is equipped with handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820643689.3U CN208400705U (en) | 2018-05-02 | 2018-05-02 | The automatic coil winding machine of special-shaped air core coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820643689.3U CN208400705U (en) | 2018-05-02 | 2018-05-02 | The automatic coil winding machine of special-shaped air core coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208400705U true CN208400705U (en) | 2019-01-18 |
Family
ID=65061783
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820643689.3U Withdrawn - After Issue CN208400705U (en) | 2018-05-02 | 2018-05-02 | The automatic coil winding machine of special-shaped air core coil |
Country Status (1)
| Country | Link |
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| CN (1) | CN208400705U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108335902A (en) * | 2018-05-02 | 2018-07-27 | 河南理工大学 | The production method of the automatic coil winding machine of special-shaped air core coil and special-shaped air core coil |
| CN109732147A (en) * | 2019-02-20 | 2019-05-10 | 安徽祥利机械有限公司 | A kind of motorcycle transmission gearing fixing axle and its production cutting equipment |
| CN114203440A (en) * | 2021-12-15 | 2022-03-18 | 合肥市菲力克斯电子科技有限公司 | Multi-angle automatic winding mechanism for electronic transformer production |
| CN114552915A (en) * | 2022-03-30 | 2022-05-27 | 河南力旭汽车零部件有限公司 | Retarder coil wiring equipment |
| CN115378207A (en) * | 2022-10-25 | 2022-11-22 | 中致达智能电气股份有限公司 | Winding device for motor manufacturing |
-
2018
- 2018-05-02 CN CN201820643689.3U patent/CN208400705U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108335902A (en) * | 2018-05-02 | 2018-07-27 | 河南理工大学 | The production method of the automatic coil winding machine of special-shaped air core coil and special-shaped air core coil |
| CN109732147A (en) * | 2019-02-20 | 2019-05-10 | 安徽祥利机械有限公司 | A kind of motorcycle transmission gearing fixing axle and its production cutting equipment |
| CN109732147B (en) * | 2019-02-20 | 2024-06-04 | 安徽祥利机械有限公司 | Fixed shaft for motorcycle transmission device and cutting equipment for production thereof |
| CN114203440A (en) * | 2021-12-15 | 2022-03-18 | 合肥市菲力克斯电子科技有限公司 | Multi-angle automatic winding mechanism for electronic transformer production |
| CN114203440B (en) * | 2021-12-15 | 2023-09-29 | 合肥市菲力克斯电子科技有限公司 | Multi-angle automatic winding mechanism for electronic transformer production |
| CN114552915A (en) * | 2022-03-30 | 2022-05-27 | 河南力旭汽车零部件有限公司 | Retarder coil wiring equipment |
| CN115378207A (en) * | 2022-10-25 | 2022-11-22 | 中致达智能电气股份有限公司 | Winding device for motor manufacturing |
| CN115378207B (en) * | 2022-10-25 | 2022-12-27 | 中致达智能电气股份有限公司 | Winding device for motor manufacturing |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chen Peng Inventor after: Zhao Junshuai Inventor after: Tong Jinglin Inventor after: Wei Guan Inventor after: Wang Xiaobo Inventor after: Cui Feng Inventor after: Xiang Daohui Inventor before: Tong Jinglin Inventor before: Zhao Junshuai Inventor before: Chen Peng Inventor before: Wei Guan Inventor before: Wang Xiaobo Inventor before: Cui Feng Inventor before: Xiang Daohui |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190118 Effective date of abandoning: 20230602 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20190118 Effective date of abandoning: 20230602 |