CN209543564U - Dual-mode wireless vibration fault monitoring system - Google Patents
Dual-mode wireless vibration fault monitoring system Download PDFInfo
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- CN209543564U CN209543564U CN201920399873.2U CN201920399873U CN209543564U CN 209543564 U CN209543564 U CN 209543564U CN 201920399873 U CN201920399873 U CN 201920399873U CN 209543564 U CN209543564 U CN 209543564U
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Abstract
The utility model discloses a double-system wireless vibration fault monitoring system, which comprises a wireless vibration monitoring layer, a data transmission layer and an application service layer; the wireless vibration monitoring layer comprises an acceleration/speed sensor, a vibration data acquisition unit, a data memory and a data transceiving unit; the data transmission layer comprises an LORA base station and a 2.4G base station, and the LORA communication mode is used for issuing a transceiving instruction from top to bottom; the 2.4G communication mode is used for uploading monitoring data from bottom to top; the application service layer comprises a wireless signal transceiver, a server and application software installed on the server; therefore, the utility model discloses a two standard wireless vibration fault monitoring systems are effectual with the issue of data and upload effectively separately, avoid the crowdedness of data and the conflict of transmission, guarantee data transmission's ageing, high efficiency, stability.
Description
Technical field
The utility model relates to producing line equipment management field more particularly to a kind of double-standard wireless vibration malfunction monitoring systems
System.
Background technique
In the enterprise that Large Scale Process metaplasia produces, when carrying out equipment operation Centralized Monitoring, need under a large amount of information
Hair and upload.Traditional approach is monitored by the way of wire transmission, but the wiring of industry spot and mounting cost are high,
It is time-consuming and laborious, in some instances it may even be possible to influence whether normal production process, bring unnecessary economic loss.Using wireless transceiving modes
It can be effectively solved problem above, but the upload of big data signal and the increase that issues and will cause wireless device power consumption
With the transmission pressure of wireless network;So how the transmission of effective guarantee data, can especially call at any time check measuring point reality
When data, be urgent problem to be solved in current large-scale manufacturing enterprise.
Utility model content
The technical problem to be solved by the utility model is to provide set of system, wireless transmission method is taken and can be effective
The transmission for ensureing data, can also call at any time and check specified data.
In order to solve the above technical problems, the technical scheme adopted by the utility model is:
A kind of double-standard wireless vibration fault monitoring system, comprising: wireless vibration monitor layer, data transfer layer and application clothes
Business layer;The wireless vibration monitor layer realizes communication connection by data transfer layer with the application service layer;
The wireless vibration monitor layer includes data collecting assembly;The data collecting assembly include be electrically connected to each other plus
Speed/velocity sensor, vibrating data collection device, data storage, data transceiving unit;
The Vibration Condition that the acceleration/velocity sensor is responsible for device under test measures.Vibration number after measurement
Preliminary treatment, such as filtering and analog-to-digital conversion are carried out according to by the vibrating data collection device, is then store in the data storage
In.
The data transceiving unit includes LORA wireless module and 2.4G wireless module;The data collecting assembly is according to institute
It states the instruction that application service layer issues and enters the working conditions such as suspend mode, wake-up, data acquisition, data processing, data transmission.
The data transfer layer includes communication base station, and the communication base station includes the base station LORA and the base station 2.4G, described
The base station LORA is communicated wirelessly using LORA agreement, and the base station 2.4G is communicated wirelessly using 2.4G agreement, LORA base
It stands and assigns transmitting-receiving instruction to wireless vibration monitor layer for application service layer;The base station 2.4G is used for vibration monitoring layer to application service
Layer uploads the big data of monitoring;
The application service layer includes wireless signal transceiver, server and the application software being installed on server;Institute
Wireless signal transceiver and the server communication connection are stated, the wireless signal transceiver includes LORA wireless module and 2.4G
Wireless module;The server controls the data collecting assembly in the vibration monitoring layer by application software and enters suspend mode, calls out
The working conditions such as awake, data acquisition, data processing, data transmission.
Based on the above technical solution, the utility model can also do following improvement.
Preferably, the data collecting assembly that the server can control wireless vibration monitor layer to be arbitrarily designated is rung in real time
It answers and fixed point observation can also be interrupted even if being currently at dormant state in the data collecting assembly that needs are checked by setting,
The upload for temporarily interrupting the data collecting assembly that other are carrying out data uploading operation, make appointed data collecting assembly into
Row real-time response, upload server specified data information.
Preferably, after the vibrating data collection device in original vibration data to being filtered, become by fast Fourier
It changes, obtains the vibration performance value of equipment itself, due to the data volume very little of vibration performance value, similar conclusive data, therefore institute
Stating vibration monitoring layer can be by LORA agreement to the application service layer feedback vibration characteristic value, without logical by 2.4G
Road avoids seizing communication resources with data collector upload big data.
Compared with prior art, the utility model has the following technical effect that
1, control command is issued by LORA wireless module from top to bottom, the vibration of feedback monitoring station equipment is special from bottom to top
Value indicative (small data).Transmit vibration initial data (big data) and real time data from bottom to top with 2.4G.Entire data flow
Framework is clear, is conducive to the stabilization of software architecture built with system;
2, LORA agreement has stronger penetration capacity, it is only necessary to relatively narrow bandwidth, it is only necessary to which several base stations can cover
All instructions issue in number kilometer radius region, and construction cost is low;
3, there is 2.4G big data quantity quickly to receive and dispatch advantage, and the upload of big data is carried out merely with it, does not utilize its progress
Issuing for instruction, keeps data stream architecture clear, is conducive to the stability of software architecture built with system.
4, data are effectively issued and is uploaded the conflict for separately avoiding the crowded of data and transmitting, simplify management
Strategy guarantees timeliness, the high efficiency, stability of data transmission.
Detailed description of the invention
Fig. 1 is the structural block diagram of the double-standard wireless vibration fault monitoring system of the utility model;
In the accompanying drawings, list of designations represented by each label is as follows:
1, application service layer;
2, data transfer layer;
3, wireless vibration monitor layer;
10, server;
11, wireless transceiver;
201, the base station LORA;
202, the base station 2.4G;
30, data collecting assembly;
301, LORA wireless module;
302,2.4G wireless module.
Specific embodiment
The principles of the present invention and feature are described below in conjunction with attached drawing, example is served only for explaining that this is practical
It is novel, it is not intended to limit the scope of the utility model.
It please refers to shown in Fig. 1, is the structural block diagram of the double-standard wireless vibration fault monitoring system of the utility model.Institute
Stating double-standard wireless vibration fault monitoring system includes: wireless vibration monitor layer 3, data transfer layer 2 and application service layer 1;Institute
It states wireless vibration monitor layer 3 and the application service layer 1 and communication connection is realized by data transfer layer 2;
The wireless vibration monitor layer 3 includes data collecting assembly 30;The data collecting assembly 30 includes mutually being electrically connected
Acceleration/velocity sensor, vibrating data collection device, the data storage, data transceiving unit connect;
The Vibration Condition that the acceleration/velocity sensor is responsible for device under test measures.Vibration number after measurement
Preliminary treatment, such as filtering and analog-to-digital conversion are carried out according to by the vibrating data collection device, is then store in the data storage
In.
The data transceiving unit includes LORA wireless module 301 and 2.4G wireless module 302;The data collecting assembly
30 enter the work such as suspend mode, wake-up, data acquisition, data processing, data transmission according to the instruction that the application service layer 1 issues
State.
The data transfer layer 2 includes communication base station, and the communication base station includes the base station LORA 201 and the base station 2.4G
202, the base station LORA 201 is communicated wirelessly using LORA agreement, and the base station 2.4G 202 is carried out using 2.4G agreement
Transmitting-receiving instruction is assigned to wireless vibration monitor layer for application service layer in wireless telecommunications, the base station LORA 201;It uses the base station 2.4G 202
The big data of monitoring is uploaded to application service layer in vibration monitoring layer;
The application service layer 1 includes wireless signal transceiver 11, server 10 and the application being installed on server 10
Software;The wireless signal transceiver 11 and 10 communication connection of server, the wireless signal transceiver 11 include LORA
Wireless module 301 and 2.4G wireless module 302;The server 10 is controlled in the vibration monitoring layer 3 by application software
Data collecting assembly 30 enters the working conditions such as suspend mode, wake-up, data acquisition, data processing, data transmission.
Further, the server 10 can control the data collecting assembly 30 being arbitrarily designated in wireless vibration monitor layer 3
Real-time response and fixed point observation are carried out, even if can also lead to needing the data collecting assembly checked to be currently at dormant state
It crosses setting to interrupt, temporarily interrupts the upload for the data collecting assembly 30 that other are carrying out data uploading operation, make appointed
Data collecting assembly 30 carries out real-time response, 10 specified data information of upload server.
Further, after the vibrating data collection device in original vibration data to being filtered, pass through fast Fourier
Transformation obtains the vibration performance value of equipment itself, due to the data volume very little of vibration performance value, similar conclusive data, therefore
The vibration monitoring layer can be by LORA agreement to the application service layer feedback vibration characteristic value, without logical by 2.4G
Road avoids seizing communication resources with data collector upload big data.
The double-standard wireless vibration fault monitoring system of the utility model issues control by LORA wireless module from top to bottom
System is ordered, from bottom to top the vibration performance value (small data) of feedback monitoring station equipment.It is former to transmit vibration from bottom to top with 2.4G
Beginning data (big data) and real time data, effectively issuing data and uploading separately, avoids the crowded of data and transmission
Conflict, simplify management strategy, guarantee timeliness, the high efficiency, stability of data transmission, entire data stream architecture is clear,
Be conducive to the stabilization of software architecture built with system.
The above is only the preferred embodiment of the present invention, is not intended to limit the utility model, all practical at this
Within novel spirit and principle, any modification, equivalent replacement, improvement and so on should be included in the guarantor of the utility model
Within the scope of shield.
Claims (3)
1. a kind of double-standard wireless vibration fault monitoring system characterized by comprising wireless vibration monitor layer, data transmission
Layer and application service layer;The wireless vibration monitor layer realizes communication connection by data transfer layer with the application service layer;
The wireless vibration monitor layer includes data collecting assembly;The data collecting assembly include acceleration/velocity sensor,
Vibrating data collection device, data storage, data transceiving unit;
The Vibration Condition that the acceleration/velocity sensor is responsible for device under test measures;Measure obtained vibration data
It is stored in the data storage after being handled by the vibrating data collection device;
The data transceiving unit includes LORA wireless module and 2.4G wireless module;The data collecting assembly is answered according to
Enter the working conditions such as suspend mode, wake-up, data acquisition, data processing, data transmission with the instruction that service layer issues;
The data transfer layer includes communication base station, and the communication base station includes the base station LORA and the base station 2.4G, the LORA base
It stands and is communicated wirelessly using LORA agreement, the base station 2.4G is communicated wirelessly using 2.4G agreement;The base station LORA is used for
Application service layer assigns transmitting-receiving instruction to wireless vibration monitor layer;The base station 2.4G is uploaded for vibration monitoring layer to application service layer
The big data of monitoring;
The application service layer includes wireless signal transceiver, server and the application software being installed on server;The nothing
Line signal transceiver and the server communication connection, the wireless signal transceiver includes LORA wireless module and 2.4G wireless
Module;The server controls the data collecting assembly in the vibration monitoring layer by application software and enters suspend mode, wake-up, number
According to working conditions such as acquisition, data processing, data transmissions.
2. double-standard wireless vibration fault monitoring system according to claim 1, which is characterized in that the server is at any time
It controls the data collecting assembly being arbitrarily designated and carries out real-time response and fixed point observation.
3. double-standard wireless vibration fault monitoring system according to claim 1 or 2, which is characterized in that the vibration number
Vibration performance value is extracted from vibration data according to collector, the vibration monitoring layer is taken by LORA communications protocol to the application
Business layer feedback vibration characteristic value.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112822629A (en) * | 2021-01-08 | 2021-05-18 | 厦门求同信息科技有限公司 | Dynamic monitoring and communication system for small ships |
GB2597897A (en) * | 2019-08-07 | 2022-02-16 | Chameleon Digitization Ltd | Control device, system and method |
CN114719958A (en) * | 2022-03-21 | 2022-07-08 | 沈阳中科奥维科技股份有限公司 | Vibration monitoring system and method based on WIA-PA and 4G double wireless technology |
-
2019
- 2019-03-27 CN CN201920399873.2U patent/CN209543564U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2597897A (en) * | 2019-08-07 | 2022-02-16 | Chameleon Digitization Ltd | Control device, system and method |
GB2597897B (en) * | 2019-08-07 | 2022-08-31 | Chameleon Digitization Ltd | Control device, system and method |
CN112822629A (en) * | 2021-01-08 | 2021-05-18 | 厦门求同信息科技有限公司 | Dynamic monitoring and communication system for small ships |
CN112822629B (en) * | 2021-01-08 | 2024-03-29 | 厦门求同信息科技有限公司 | Dynamic monitoring and communication system for small ship |
CN114719958A (en) * | 2022-03-21 | 2022-07-08 | 沈阳中科奥维科技股份有限公司 | Vibration monitoring system and method based on WIA-PA and 4G double wireless technology |
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